1、设备制造质量检验规程BusDuct1、SGSRefNo.:22Rev.:0Page:lof7INSPECTIONGIDELINESBSDUCTSDate:22/03/04INSPECTIONGUIDELINESBUSDUCTSOForApproval22032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:22Rev.:0Page:2of7INSPECTI0NGUIDELINESBUSDUCTSDate:22/03/04CONTENTSlPURPOS
2、2、E2SCOPE3PROCEDURE4DOCUMENTS5INSPECTIONPROCESS6SHIPPING7BSDUCTDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:22Rev.:0Page:3of7INSPECTI0NGUIDELINESBUSDUCTSDate:22/03/041.OPURPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtovalidatethesupplyzmanufacturean3、dtestofbusducts.2.OSC
3、OPEThisinstructioncoversallnecessarystagesintheproductionofbusductsfromtheeaminationofcertificationfromprocurementsourcestothefinalinspectionzpreservationandpackingtodespatchtosite.Althoughthemethodologyincompilingthisinstructionistosyste4、maticallyprogressthroughtheconstruction,experiencedinspector
4、smayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaoneoff,oralternativedesignzthedesignhavingbeenapprovedbytheclient.Anysuchvariationsshouldbenotedint5、heinspectorsreport.3.0PROCEDURE3.1GENERALThisinstruction,togetherwithitsassociatedchecksheet,maybe
5、usedonanyorderorcontract.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectorprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandth6、elevelofinspectionrequiredwillbespecifiedonthechecksheet.AIItestsandinspectionswillbecarriedoutagainstapproveddrawings,purchaseOrderspecific
6、ationszPurchasersorcompanystandardszandwithinthepracticesandrulesofthecountryzstateorprovinceandanygovernmentdecrees,laws,o7、refinanceorregulationthatmayapply.lfanyconflictorcontradictionsbeapparentinanyoftheabovezthenthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwrit
7、ing.3.2REFERENCEDocuMENTSAppIicabIecodesandSpecifications.DesigncodePurchaseorderspecific8、ationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandardsAscontracted4.0DOCUMENTSTOBERECEIVED/AVAILABLEATINSPECTIONPurchaseorderorcontractinspectionandTestPIanDataSheetApproveddraw
8、ings,(arrangements,schematics,wiring,singleline)Subassemblydraw9、ingsand/orpartsIistsSGSRefNo.:22Rev.:0Page:4of7INSPECTI0NGIDELINESBSDUCTSDate:22/03/04Material/partsCertificatesWeIdproceduresandprocedurequalificationrecords(ifapplicable)SpecialProceduresSpeciaIqualificationsCalibrationrecordsfortest
9、ingandmeasuringequipmentpreparationand10、painting/finishingprocedurePreservationzpackingandshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPR0CESS5.!MATERIALANDANCILLARYITEMS5.1.1REVIEWOFMATERIALCERTlFICATIONOriginaIorauthenticatedcopiesofmillcertificateswillbeavailableat
10、manufacturersp11、remises.Theseshouldbeexaminedforcompliancewithspecificationsandzwhereappropriatezdrawings.Thereviewwillinclude:MakersnameandlocationCertificatenumber,MaterialSpecificationHeatorcastnumberChemicalcompositionMechanicalpropertiesHeattreatmentconditionSurfacefinishStructu12、ralobservati
11、ons,notabledefects.5.1.2VISUALANDDIMENSIONALVERFICATIONMaterialidentificationoncertificatesagainstproductmarkings.Materialsuppliedagainstdrawing,materiallistandspecificationasappropriateVisualanddimensionalcompliancewithspecifications.1.3SUBASSEMBLYCertificati13、ONPrincipaIancillaryitemswillbesuppor
12、tedbytestcertification,or(asaminimum)certificatesofconformity.Thecontentofcertificationshouldbeappropriatetotherequiredscopeoftest.5.1.4ADDITIONALSPECIALREQUIREMENTSMayapplyonspecialrequirements,checktoensurethatcontractrequireme14、ntshavebeenmet.5.1.SREPORTINGReportingonmaterials/ancillaryitemsmust
13、include:ConfirmationofsatisfactorydocumentreviewRecordoftheendorsementofcertificatesreviewed/witnessedRecordofallnonconformitiesRecordoftestswitnessedandtheresultSGSRefNo.:22Rev.:0Page:5of7INSPECTI15 、onGuidelinesbusDUCTSDate:22/03/045.2CONSTRUCTIONCHECK5.2.1VISUALANDDlMEsiONALCheckipaneIconditionou
14、tlineClimensionsJnterfacedimensions,busbardimensionsandclearancesandotherspecifieddimensionsChecktightness/torqueofterminalsPrincipaldimensions5.2.2GENERALARRANGEMENTCHECKCheck16 、thatallcompartments,barsetczarecorrectlyratedandarecorrectlyIocatedzWithspecifiedlabelling5.2.3INSLATIONRESISTANCETESTIn
15、suIationresistanceshallbemeasuredateachcircuitwitha500Vor(forcircuitsover500V)a100OVMegger.5.2.4WITHSTANDVOLTAGETEST(DIALECTRICTEST)Powerfrequencyv17 、oltage(atspecifiedvoltage)shallbeappliedbetweeneachcircuitandearthandbetweenbars,for1minute.5.2.5TESTREPORTReviewalltestdata.5.3.PAINTNGCOATINGINSPEC
16、TIONSurfacepreparationforpaintingwillbecheckedforthefollowingattributesaccordingtothespecification:CleaningMethodsFr18 、eedomfromweldsplatter,dirtandotherdefectsPaintmanufacture,typeandcolourofpainttobecheckedagainstclientrequirementsDryfilmthicknesstobecheckedaccordingtospecificationsSurfaceconditi
17、ontobefreefrompin-holes,runs,damageandotherdiscontinuity5.4NAMEPLAESContentstob19echeckedinaccordancewiththeapproveddrawingsandspecificationsandstamped/markedinaccordancetoclientsrequirements5.5REPORTANDRELEASE5.5.IreporTINGAfinalreportsummarisingtheactivitiescarriedoutwillbeissuedinaccordancewithth
18、econtractrequirementsandcirculatedwithinthet20、imelimitslaiddown.ThereportwillbeinaformatapprovedbytheclientandmustclearlyindicatethefinalacceptanceorrejectionofthebusductSGSRefNo.:22Rev.:0Page:6of7INSPECTIONGIDELINESBSDUCTSDate:22/03/045.5.2RELEASENOTEWhenrequiredbythecontractareleasedocumentwillbe
19、i21、ssuedtothemanufacturewhenthebusductshavebeenfinallyaccepted6.0SHIPPING6.1PREPARATIONANDPACKINGAllinternalsurfaceswhicharesusceptibletocorrosiontobecoatedwithrustpreventativeAIIthreadedconnectionsmustbeprovidedwithplugsCheckmanualsandinstructionsareincludedast22、hespecificationrequirementsCheckpr
20、otectionagainsthumidityzabrasionzdistortionandotherdamage.Checkshippingmarkstomarkinginstructionsandrecord.Checkhandlingmarks.7.0BUSDUCTDATADOSSIERThefollowingnecessaryManufacturesdatareportsMfinal documents will bereviewed and endorsedas23aterialCertificationDimensionaIRecordsEIectricaITestResuItsW
21、eIdProceduresandProcedureQualificationRecordsifapplicableSGSRefNo.:22Rev.:0Page:7of7INSPECTI0NGUIDELINESBUSDUCTSDate:22/03/048.0INSPECTIONCHECKLISTINSPECTIONCHECKList(I)VisualinspectionzwitnessingbybuyerRepresentat24、IVE(2)CERTIFICATESREC0RDSTOBECHECKEDBYBUYERREPRESENTATIVE(3)CERTIFICATESDATATOBEPRO
22、VIDEDBYVENDOR/SUPPLIER/MANUFACTURERPre-Fabrication/ProductionRequirementsSpecificationDetails/NotesPurchaseOrderRequirementslnspectionSTestPIan(ITP)WeIdProceduresSpecification(WPS)SProcedureQualif25、icationRecords(PClR)WeIderQualificationRecordsBusDuctTestProcedureln-ProcessInspection&TestingRequire
23、mentsMateriaITestCertificatesSIdentificationPaneIViSUal&DimensionalInspectiorlectricalTestsFinaIVisualExaminationNamepIateIdentityReviewCalibrationCertificatesPainting/CoatingInspectionFinaIInspection&TestingRequirementsVisual&DimensionalCheckMarkingShippingReviewofDataDoumentationPackageAdditionalZSuppIementaryRequirementsPreparation&Packing
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