设备制造质量检验规程（Ind. Fans & Blowers）.docx

1、设备制造质量检验规程(InClFans&Blowers),1、SGSRefNo.:21Rev.:0Page:lof8INSPECTIONGIDELINESINDSTRIALFANSANDBLOWERSFORGENERALSERVlCESDate220304NSPECTIONGuidelinesindustrialfansandblowersForgeneralSERVlCESOForApproval22032022J.C.BrottonBJremainBJremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRe

2、fNo.:212、Rev.:0Page:2of8INSPECTI0NGIDELINESINDSTRIALFANSANDBLOWERSFORGENERALSERVICESDate:22/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCUMENTS5INSPECTIONPROCESS6SHIPPING7INDSTRIALFANSANDBLOWERSDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:21Rev.:0Page:3of8INSPECTI0NGIDELINESINDSTRIALFANSAND3、BLOWERSFORGENER

3、ALSERVICESDate:22/03/041.0PURPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtovalidatethesupply,manufactureandtestofFansandBlowersforgeneraluse.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionofFansandBlo4、wersfromIheexaminationofcertificationfromprocuremen

4、tsourcestothefinalinspection,preservationandpackingtodespatchtosite.AlthoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalFanorBlowerExperiencedJnspectorsmayin5、terprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstruc

5、tionforaone-off,oralternativedesignofFans.Thedesignhavingbeenapprovedbytheclient.AnysuchVariationsshouldbenotedontheinspectorsreport.3.0PROCEDURES.1GENERALThisinstructiontog6、etherwiththeassociatedchecksheetmaybeusedonanycontractororder.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspecti

6、onprogramme.AnypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofInspectionrequiredwillbeasspecifiedonthech7、ecklist.AIItestsandinspectionswillbecarriedoutagainsttheapproveddrawingszpurchaseOrderspecificationszPurchasersorcompanystandardszandwithinthepracticesandrulesofthecountryzstate

7、orprovinceandanygovernmentdecrees,laws,ordinanceorregulationasmayapply.lfanyconflictor8、contradictionsshouldbeapparentinanyoftheabovethenthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.Thefanscoveredbythisinspectioninstructionareoffourtypes.Thegenerallyacceptedd

8、esignationbeing:TypeAFreeinlet,FreeOutIetTypeBF9、reeinletzDuctedOUtIetTypeCDuctedinlet,FreeOutIetTypeDDuctedinletzDuctedOUtIetFansdesignedforaircirculationarenotcoveredbythisinspectioninstruction.3.2REFERENCEDOCUMENTSApplicablecodesandSpecifications.Designcode(tobestatedoninspectionreport)PurchaseOr

9、derspecificatio10、nPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandards(sampleonly)BS848Parts1to4JISB8330SGSRefNo.:21Rev.:0Page:4of8INSPECTI0NGIDELINESINDUSTRIALFANSANDBLOWERSFORGENERALSERVlCESDate2203044.0DOCUMENTSTOBEREC日VED/AVAILABLEATINSPECTIONPur11、chaseOrderorContr

10、actinspectionandtestplanDataSheetFabricationandductingClrawingsMateriaItestCertificatesWeIdproceduresandProcedureQualificationRecordsListofqualifiedweldersorweldingOperatorsWeIdersqualificationsCalibrationofmeasuringandtestequipmentNDEprocedures,(appropr12、 iatetomaterialofconstruction)Listofqualifi

11、edNDEoperators/inspectorsNDE/inspectorsqualificationsPressuretestingprocedureperformancetestprocedurepreparationandpaintingprocedurepreservation,packingandshippingproceduresupplylist(packinglist)5.0INSPECTIONPROCESS5.1MATERIAL5.1.1RE13、 、VIEWOFCERTlFICATIONOriginaIorauthenticatedcopiesofcertificates

12、shouldbeavailableatthemanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriatezdrawings.ThereviewwillincludechecksOni-ManufacturersnameandlocationCertificateNoMaterial14、 SpecificationHeatorcastNoMakersNoorPlateNoChemicalcompositionMechanicalpropertiesHeattreated

13、conditionPerformanceoffactorytestresultNDEappliedandresultsSurfacefinish5.1.2VISUALANDDIMENSIONALVERIFICATIONMateriaIidentificationoncertificatesagainstproductmarkings.Ma15、terialsuppliedagainstdrawingzmateriallistandspecificationasappropriate.Visualanddimensionalcompliancewithspecification.5.1.3ADD

14、ITIONAL/SPECIALREQUIREMENTSMayapplyonspecialcomponents.Checktoensurespecificationcontractrequirementshavebeenmet.WitnessNDEexaminationsasnecess16ary.SGSRefNo.:21Rev.:0Page:5of8INSPECTIONGIDELINESINDUSTRIALFANSAndblowersforGENERALSERVICESDate:22/03/045.1.4REPORTINGReportingonthematerialchecksshouldin

15、clude:ConformationofsatisfactorydocumentreviewRecordofendorsementofcertificationreviewed/witnessedRecordofallnon-co17、nformitiesRecordofanytestswitnessedandtheresult5.2FANANDBLOWERMANUFACTUREAfterclearanceoftheabovepointstothesatisfactionoftheinspector,thefabricatorwillproceedwiththemanufactureofthe

16、subassembliesandcomponentsforthefansorblowers.5.2.!FABRICATIONInspectionfoIIo18、wingthecompletionoffabricationandassemblyoperationsthefansandblowerswillbeinspectedasrequiredbythespecificationorcontract.Theinspectionwillconsistof:VisualinspectionfordamageDimensionalchecktodrawingrequirementInspection

17、ofboughtoutpartsReviewofwelderqualifica19、 tionsReviewofweldproceduresConfirmationofsatisfactoryNDE5.2.1.1DUCTINGINsPECTIONDuctingmaybeofrolled,weldedorrivetedconstructiondependingontheServicerequirementsJheinspectorwillensurethatthedrawingandspecificationrequirementshavebeenmet.Particularattentions

18、houldbe20、 paidtositeconnectionpoints.5.2.1.2DUCTINGPRESSURETESTWhenrequiredbythespecificationductingmaybesubjectedtolowpressurepneumatictestwhichshouldbewitnessedorthetestresultsreviewed,5.2.1.3FANCONSTRUCTIONThefanunitwillbeinspectedforcorrectconstruction,rating,directi21、 onofrotationetctothedraw

19、ingandspecificationrequirement.Evidenceofproperimpellerdynamicbalanceandoverspeedtestingwillbereviewedwhenrequiredbythecontract.5.2.2MECHANICALRUNTESTAfterconstructionitisusualforthefanunittobesubjectedtoamechanicalruntestusingtheon22、 、sitedriverifpossible.Particularattentionmustbepaidtothefollowin

20、gaspectsofthetest:PerformancecharacteristicsDirectionofrotationBearingtemperaturesVibrationNoiseIeveIAnydeviationsmustbereportedtotheclient.SGSRefNo.:21Rev.:0Page:6of8INSPECTI0NGuidelinesindustrialfans23、Andblowers forGENERALSERVICESDate:22/03/045.3NAMEPLATEContentsofthenameplatewillbecheckedinaccor

21、dancewiththespecificationororder.5.4PAINTINGCOATINGINSPECTIONSurfacepreparationforpaintingwillbecheckedforthefollowingattributesaccordingtothespecification:Cleaningmethod24、blastingzscrappingandwirebrushingPreparationgradeFreedomfromweldSpattecblowholesandotherdefects.Humidityandsteeltemperaturestob

22、echeckedpriortopaintingPaintmanufactureztypeandcolourofpainttobecheckedagainstclientrequirementsDryfilmpaintthicknesstobecheckedacc25、ordingtospecification.Surfaceconditiontobefreefrompin-holeszrunszdamageandotherdiscontinuity5.5SPAREPARTS,LOOSEITEMSANDACCESSORIESSpareparts,looseitemsandaccessoriesw

23、illbecheckedvisuallyandfordimensionsmaterials,workmanshipandquantityaccordingtopurchaseorderspecifics26、tiontestmarksandtagswillbecheckedforcorrectidentification.5.6REP0RTANDRELEASE5.6.IreporTINGAfinalreportsummarisingtheactivitiescarriedoutwillbeissuedinaccordancewiththecontractrequirementsandcircu

24、latedwithinthetimelimitslaiddowninthecontract.Thereportwillbein27、aformatapprovedbytheclientandmustclearlyindicatethefinalacceptanceorrejectionofthefanorblower.5.6.2RELEASENOTEWhererequiredbythecontractareleasedocumentwillbeissuedtothemanufacturerwhenthefanorblowerhasbeenfinallyaccepted.6.0SHIPPING6

25、1PREPARATIONANDPackingt28、hefollowingpointsmustbechecked:AIIexteriormachinedsurfacesmustbecoatedwithrustpreventativeAllinternalsurfaceswhicharesusceptibletocorrosionmustbecoatedwithrustpreventativeAllflangedopeningsshouldbefittedwithmetalprotectorsinaccordancewiththespecificationAllt29、hreadedconne

26、ctionsmustbeprovidedwithsteelplugsDuctingispackedinsuchamannerastopreventdamageordistortionduringtransportation.CheckmanualsandinstructionsareincludedareincludedasthespecificationrequirementsPackingstyleandsuitabilityforoverseasshipmentShippingmark30sarecorrectPre-assembledsystemsaremarkedasrequired

27、bytheSpecificationSGSRefNo.:21Rev.:0Page:7of8INSPECTI0NGIDELINESINDSTRIALFANSANDBLOWERSFORGENERALSERVICESDate:22/03/047.0INDUSTRIALFANSANDBLOWERSDATADOSSIERThefollowingfinaldocumentswillbereviewedandendorsedasnec31、essary.ManufacturersdatareportsMaterialCertificationDimensionaIrecordNDEreportsPressu

28、retestreportsRotorbalancereportMechanicalruntestreportFinalinspectionreportMarkingsPackingIistSparepartsSGSRefNo.:21Rev.:0Page:8of8INSPECTI0NGIDELINESINDUSTRIALFANSAndblowersforGeneralservi32、CESDate:22/03/048.0INSPECTIONCHECKLISTINSPECTIONCHECKLIST(1)VISALINSPECTION/WITNESSINGBYBUYERREPRESENTATIVE(

29、2)CERTIFICATESREC0RDSTOBECHECKEDBYBUYERREPRESENTATIVE(3)CERTIFICATESDATATOBEPROVIDEDBYVENDORSPPLIERMANFACTRERPre-FabricationProductionRequirementsSpecificationDet33、ails/NotesPurchaseOrderRequirementslnspectionSTestPIan(ITP)WeIdProceduresSpecification(WPS)SProcedureQualificationRecords(PQR)WeIderQualificationRecordsNDTPersonnelandProceduresFansSBIowersPerformanceproceduresPerformanceProceduresln-ProcessInspection&TestingRequirementsMateriaITestCertificatesSIdentificationCasingVisual&dimensionalInspectionlmpellerInspectionSBaIancingMechani10