设备制造质量检验规程 Switchgear.docx

1、设备制造质量检验规程Switchgear1、SGSRefNo.:29Rev.:0Page:lof7INSPECTIONGUIDELINESSWITCHGEARDate:25/03/04INSPECTIONGuiDELlNEsSWITCHGEAROForApproval25032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:29Rev.:0Page:2of7INSPECTI0NGUIDELINESSWITCHGEARDate:25/03/04CONT

2、ENTSlPUR2、POSE2SCOPE3PROCEDRE4DOCUMENTS5INSPECTIONPROCESS6SHIPPING7SWITCHGEARDATAD0SSIER8INSPECTI0NCHECK1.ISTSGSRefNo.:29Rev.:0Page:3of7INSPECTI0NGUIDELINESSWITCHGEARDate:25/03/041.0PURPOSEThisinstructioncoverstheinspection,tstandverificationactivitiesrequiredtovalidatethesupply,manufact3、ureandtest

3、ofswitchgear.2.OSCOPEThisinstructioncoversallnecessarystagesintheproductionofswitcherfromtheexaminationofcertificationfromprocurementsourcestothefinalinspection,preservationandpackingtodespatchtosite.Althoughthemethodologyincompilingthisinstructionisto4、systematicallyprogressthroughtheconstruction,e

4、xperiencedinspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaoneoff,oralternativedesign,thedesignhavingbeenapprovedbytheclient.Anysuchvariationsshouldbenote5、dintheinspectorsreport.3.0PROCEDURE3.IGENERALThisinstruction,togetherwithitsassocia

5、tedchecksheet,maybeusedonanyorderorcontract.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectorprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeused6、andthelevelofinspectionrequiredwillbespecifiedonthechecksheet.AIItestsandinspectionswillbecarriedoutagainstapproveddrawingszpu

6、rchaseorderspecifications,purchasersorcompanystandardszandwithinthepracticesandrulesofthecountry,stateorprovinceandanygovernmentdecrees,7、IawszOrdinanceorregulationthatmayapply.lfanyconflictorcontradictionsbeapparentinanyoftheabovezthenthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdire

7、ctsotherwiseinwriting.3.2REFERENCEDocuMENTSAppIicabIecodesandSpecifications.DesigncodePurchaseordersp8、ecificationPurchasersstandardsApproveddrawingsSGScompanystandards4.0DOCUMENTSTOBEREC日VED/AVAILABLEATINSPECTIONPurchaseorderorcontractinspectionandTestPIanDataSheetApproveddrawings,(arrangementszsch

8、ematicszwiringzsingleline)Subassemblydrawingsand/orpartslistsMaterial/parts9、CertificatesWeIdproceduresandprocedurequalificationrecords(ifapplicable)SwitchgearTestProceduresCaIibrationrecordsfortestingandmeasuringequipmentpreparationandpainting/finishingprocedureSGSRefNo.:29Rev.:0Page:4of7INSPECTI0N

9、GUlDELINESSWlTeHGEARDate:25/03/04PreSerVatiOn,packinga10、ndshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPR0CESS5.!MATERIALANDANCILLARYITEMS5.1.1REVIEWOFCERTIFICATIONOriginalorauthenticatedcopiesofmillcertificateswillbeavailableatmanufaCturerspremisesTheseshouldbeexamin

10、edforcompliancewithspecifi11、cationsand,whereappropriate,drawings.Thereviewwillinclude:MakersnameandlocationCertificateNo.MaterialSpecificationHeatorcastno.ChemicalcompositionMechanicalpropertiesHeattreatmentconditionSurfacefinishStructuralobservationsznotabledefects.5.1.2SUBASSEMBLYINSTRMENTMETERC1

11、2 、ERTlFicATIONPrincipaIancillaryitemswillbesupportedbytestcertificationzor(asaminimum)certificatesofconformity.Thecontentofcertificationshouldbeappropriatetotherequiredscopeoftest.lnstrumentswillbesupportedbyinstrumentcalibrationrecords,whereappropriate.5.1.3ADDITI0NALS13 、PECIALREQUIREMENTSMayappl

12、yonspecialrequirements,checktoensurethatcontractrequirementshavebeenmet.5.1.4REPORTINGReportingonmaterials/ancillaryitemsmustinclude:ConfirmationofsatisfactorydocumentreviewRecordoftheendorsementofcertificatesreviewed/witnessedRecordofallnonc14、onformitiesRecordoftestswitnessedandtheresultSGSRefNo.:

13、29Rev.:0Page:5of7INSPECTI0NGUIDELINESSWITCHGEARDate:25/03/045.2CONSTRUCTIONCHECK5.2.1VISUALANDDIMENSIONALCheckpanelgeneralconditionCheckoutlinedimensions,interfacedimensions,busbardimensionsandclearancesandotherspecif15、ieddimensionsChecktightness/torqueofterminalsCheckdegreeofprotections.2.2GENERAL

14、ARRANGEMENTCHECKCheckthatallinstruments,compartments,controlswitchesetc.arecorrectlyratedandarecorrectlylocated,withspecifiedlabelling5.2.3RESISTANCETESTInsulationresistanceshallbemeasuredbe16tweencontrolcircuitsandearth(withsensitivedevisesexcluded)witha5OOVMeggerJnsuIationresistanceshallbemeasured

15、inallapplicablepermutationsforpowercircuitswithaMeggerselectedtothevoltagecalculatedappropriatetotheapplicablespecification.5.2.4WITHSTANDVOLTAGETEST(DIALECT17RICTESTJPowerfrequencyvoltageof1.5kVshallbeappliedbetweencontrolcircuitsandearthfor1minute.Powerfrequencyvoltagezcalculatedappropriatetotheap

16、plicablespecificationzshallbeappliedtoallapplicablepermutationsforpowerCircuitsfor1minute.5.2.5SEQUENCETESTControIcircuitry18 、shallbefunctionallytestedandcircuitsprovenbyappropriatetests.5.2.6CHARACHTERISTICSTESTOFPROTECTIONRELAYSReIayfunctionsandoperatingcurvesshallbeobservedthroughprimaryand/orse

17、condaryinjectionmethodsetc.5.2.7MECHANICALOPERATIONTESTThefollowingmechanismsshallbecheckedfo19 roperationLockingInterlockingsystemsDrawingmechanismsOpeningandshuttingmechanismsHandlingmechanismsChargingmechanisms(tripandclosingetc.)lnterchangeability.5.2.8TESTREPORTREVIEWReviewalltestdata.SGSRefNo.

18、29Rev.:0Page:6of7INSPECTIONGUIDELINESSWITCHGEARDate:25/03/045.3PAI20 、NTING/COATINGINSPECTIONSurfacepreparationforpaintingwillbecheckedforthefollowingattributesaccordingtothespecificationCleaningMethodsFreedomfromweldsplatter,dirtandotherdefectsPaintmanufacture,typeandcolourtobecheckedagainstclient

19、srequirementsDryfilmthicknesstobech21 、eckedaccordingtospecificationsurfaceconditiontobefreefromPin-hole,runs,damageandotherdiscontinuity5.4NAMEPLATEContentstobecheckedinaccordancewiththeapproveddrawingsandspecificationandstamped/markedinaccordancetoclientsrequirements5.5REPORTANDRELEASE5.5.1.REPORT

20、INGA22、finalreportsummarisingtheactivitiescarriedoutwillbeissuedinaccordancewiththecontractrequirementsandcirculatedwithinthelimitslaiddown.ThereportwillbeinaformatapprovedbytheclientandmustclearlyindicatethefinalacceptanceorrejectionoftheSwitchgear5.5.2RELEASENO23、TEWhenrequiredbythecontractareleas

21、edocumentwillbeissuedtotheManufacturewhentheSwitchgearhasbeenfinallyaccepted6.0SHIPPING6.1.PREPARATIONANDPACKINGAllinternalsurfaceswhicharesusceptibletocorrosionwillbecoatedwitharustpreventativeAllthreadedconnectionsmustbe24、 providedwithplugsCheckmanualsandinstructionsareincludedasthespecificationr

22、equirementsCheckprotectionagainsthumidityzabrasion,distortionandotherdamageCheckshippingmarkstomarkinginstructionsandrecordCheckhandlingmarksVerifythatthepackingmaterialsconformtospecific25、ationsandacceptedpracticeforthemodeoftransport.7.OSWITCHGEARDATADOSSIERThefollowingdocumentswillbereviewedande

23、ndorsedasnecessaryManufacturesDataReportsMaterialCertificationDimensionalRecordsAlltestreportsWeldProceduresandProceduresQualificationsRecordsifapplicabl26、eSGSRefNo.:29Rev.:0Page:7of7INSPECTIONGUIDELINESSWITCHGEARDate:25/03/048.0INSPECTIONCHECK1.ISTINSPECTIONCHECKLIST(1)VISUALINSPECTION/WITNESSINGB

24、YBUYERREPRESENTATIVE(2)CERTIFICATESRECORDSTOBECHECKEDBYBUYERREPRESENTATIVE(3)CERTIFICATESDATATOBEPROVIDEDBYVENDORSPPLIERMANFACT27、URERPre-Fabrication/ProductionRequirementsSpecificationDetails/NotesPurchaseOrderRequirementslnspectionSTestPIan(ITP)WeIdProceduresSpecification(WPS)SProcedureQualificati

25、onRecords(PQR)WeIderQualificationRecordsSwitchgearTestProcedureln-ProcessInspection&TestingRequirementsMateriaITes28、tCertificatesSIdentificationPaneIViSUal&DimensionalInspectiorlectricalTestsFinaIVisualExaminationNamepIateIdentityReviewCalibrationCertificatesPainting/CoatingInspectionFinaIInspection&TestingRequirementsVisual&DimensionalCheckMarkingShippingReviewofDataDocumentationPackageAdditionalZSuppIementaryRequirementsPreparation&Packing