设备制造质量检验规程（Structural Steel）.docx

1、TStrUCtVaIS1SGSRefNo.:08Rev.:0Page:lof7INSPECTIONGuidelinesfabricatedstructuralSTEELDatesoO3o4NSPECTIoNGuidelinesfabricatedstructuralsteelofoApprovall0032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:08Rev.:0Page:2of7INSPECTI0NGIDELINESFAB2Ricatedst

2、ructuralSTEELDatelO0304NTENTSlPURPOSE2SCOPE3PROCEDRE4DOCMENTS5INSPECTI0NPROCESS6SHIPPING7STRUCTURALSTEELFABRICATIONSDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:08Rev.:0Page:3of7INSPECTI0NGuidelinesfabricatedstructuralSTEELDate:10/03/041.0PURPOSEThisinstructioncoversthei3nspectionandverificationactiviti

3、esrequiredtoensureSatisfactorymanufactureofstructuralsteelitems.Excludingitemsformainandoffshorestructure.2.OSCOPEThisinstructionisageneraldocumentregardingtheextentofinspectionnormallyrequiredforstructuralsteelworksuppliedpiecesmall4orforpartiallyassembledStructuresTheinstructionmaybeusedforplatfor

4、ms,ladders,hoppers,ducting,pipetracksupportSystemszOverheadtransmissionIinezSupportpylons,framesectionsofbuildings.Althoughthemethodologyisgeneralinnatureexperiencedinspectorsmayinterprettheintentofthei5nstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforalmostanystructuralmember

5、s.Anysuchvariationsshouldbenotedintheinspectorsreport.3.0PROCEDURE3.IGENERALThisinstructiontogetherwiththeassociatedchecksheetmaybeusedonanycontractororder.ltisin6tendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthisdocumentmaybeinvokedandthesectionstobeusedandthelevelof

6、inspectionrequiredwillbespecifiedonthechecksheet.AIIinspectionswillbecarriedoutagainsttheapproveddrawingszpurchase7orderspecifications,purchasersorcompanystandardsandwithinthepracticesandrulesofthecountystateorprovinceandanygovernmentdecreesIawszOrdinanceorregulationsasmayapply.lfanyconflictorcontra

7、dictionsbecomeapparentinanyoftheabovethenthemoreOnerousrequirementwillapp8lyunlesstheclientorpurchaserdirectsotherwiseonentry.3.2REFERENCEDocuMENTSAppIicabIecodesandSpecificationsiDesigncodePurchaseorderspecificationPurchasersstandardsApprovedClrawingsAppIicabIecodesandstandardsANSI/AWSD1.1.BS5950DD

8、ENV19934.0DOCUMENTSTOBEREC曰VED/AVAILABLEA9TINSPECTIONPurchaseOrderContractlnspectionandTestPlansITPDatasheet/PartsIistApprovedDrawingsMateriaITestCertificatesConformityCertificatesforfasteningsSGSRefNo.:08Rev.:0Page:4of7INSPECTI0NGuidelinesfabricatedstructuralSTEELDate：io/O3/o4WeldProceduresandProce

9、dureQualification10RecordsListofqualifiedweldersorweldingOperatorsWeIdersQuaIificationsCoatingProcedurePreservationpackingandshippingprocedurepackinglist5.0INSPECTIONPR0CESS5.1.IMATERIALOriginaIorauthenticatedcopiesofmillcertificateswillbeavailableatthemanufacturerspremises.Theseshouldbeellaminedfor

10、compliancewiththeappropriateSpecificationThereviewwillinclude:MakersnameandIocationCertificatenumberMaterialSpecificationHeatorcastnumberMakersnumberorplatenumbersChemicalCompositionMechanicaIpropertiesHeattreatedconditions.1.2VISUALandDimensionalverification12Materialidentificationoncertificatesaga

11、instproductmarkingMaterialtocorrectspecificationVisualanddimensioncompliancewithspecifications.1.3ADDITI0NALSPECIALREQUIREMENTSMayapplytocertaincomponentssuchasplatedorgalvanisedplatezspecialfasteningsetc.Checktoensurecontract/s13QPeCifiCatiOnrequirementshavebeenfulfilled.5.1.4REPORTINGReportingonma

12、terialchecksmustinclude:ConfirmationofsatisfactorydocumentreviewRecordoftheendorsementofcertificationreviewed/witnessedRecordofnon-conformities5.2STRUCTUREFABRICATIONAfterclearanceoftheabovepointstoth14einspectorssatisfactionthenthefabricatorwillproceedwiththemanufactureofsubassembliesandstructuralp

13、arts.5.2.1FABRICATION5.2.1.1WELDEDSTRUCTURESCheckthefollowingitemswhileproductionContinuesiCIeanIinessandfitupofweldpreparationTackingupweldsofgoodappearanceSGSRefNo15.:08Rev.:0Page:5of7INSPECTI0NGUIDELINESFABRICATEDSTRUCTRALSTEELDate:10/03/04WeldingprocessapprovedWeldersproperlyqualifiedTestcoupons

14、compiledwherenecessaryNDEproceduresproperlyappliedandapprovedCompletedweldprofilesareacceptable5.2.1.2BOLTEDORRIVETEDSTRUCTURESCheckthe16followingitemswhileproductionContinuesiDimensionaIcheckonpre-drilledpartsCorrectfasteningbeingusedTrialassemblyofsub-structures5.2.2VISUALANDDIMENSIONALEXAMINATION

15、Inaccordancewiththereferencingcodeanddrawingrequirementsstructuralsteelworkwillbesubjectedtoavisualan17ddimensionalexaminationandwhererequiredtrialassembly5.2.3RUSTPREVENTION/PAINTINGINSPECTIONAftercompletionofallfabricationitisusualforstructuralsteelworktobepainted/coatedtopreventcorrosion.Checktha

16、tJtemshavebeenpreparedforcoatingasthespecificationrequiresProperr18ecordsofsurfacepreparationandcoatingbuilduphavebeenkeptpayingparticularattentiontodryingtimes/timesbetweencoats.PriortopaintingHumidityandSteeltemperaturestobecheckedPaintmanufacturetypeandcolourofpainttobecheckedagainstClientsrequir

17、ementsPaintedsurfacesaref19reefromdripszrunsandbareareasDryfilmthicknessmeasurementswillbechecked.5.2.4FINALINSPECTIONAfinalrandominspectiononquantitiesandvisualappearanceisnecessaryonfinishedmaterials.5.3REPORTANDRELEASE5.3.IREPORTINGAfinalreportsummarisingtheactivitiescarriedoutwillbeiss2uedinacco

18、rdancewiththecontractrequirementandcirculatedwithinthespecifiedtimelimits.Thereportwillbeinaformatapprovedbytheclientandmustclearlyindicatefinalacceptanceorrejectionofthegoods.5.3.2RELEASENOTEWhenrequiredbythecontractareleasedocumentwillbeissuedto21themanufacturerwhenthestructuralsteelworkhasbeenfin

19、allyinspected.SGSRefNo.:08Rev.:0Page:6of7INSPECTI0NGuidelinesfabricatedstructuralSTEELDate:10/03/046.0SHIPPING6.1PREPARATIONANDPACKINGThefollowingpointswillbechecked:CleanlinessofcomponentsProperrustpreventionforallmach22inedsurfacesProtectionofprotrudingpartsShippingandothermarks7.0STRUCTURALSTEELF

20、ABRICATIONSDATADOSSIERThefollowingfinaldocumentswillbereviewedandendorsedasnecessary.ManufacturersdatareportMaterialCertificationDimensionaIRecordsNDEReportsWeIdProceduresandApprovedProcedu23reRecordsAsBuildDrawingsSGSRefNo.:08Rev.:0Page:7of7INSPECTI0NGuidelinesfabricatedstructuralSTEELDate:10/03/04

21、8.0INSPECTIONCHECKLISTINSPECTIONCHECK1.IST(1)VISALinspection/witnessingbybuyerREPRESENTATIVE(2)CERTIFICATESREC0RDSTOBECHECKEDBYBUYERREPRESENTATIVE(3)CERTIFICATESDATA24TOBEPROVIDEDBYVENDOR/SUPPLIER/MANUFACTURERPre-Fabrication/ProductionRequirementsSpecificationDetails/NotesPurchaseOrderRequirementsln

22、spectionSTestPIan(ITP)ApprovedDrawings(Arrangements)Sub-AssembIyDrawingsWeIdProceduresSpecification(WPS)SProcedureQualificationRecords(PQR)WeIderQualif25icationRecordsNDTPersonnelandProceduresln-ProcessInspection&TestingRequirementsMateriaITestCertificatesSIdentificationWeIdEdgePreparationFitUpInspe

23、ctionMonitoringWeldConditionsWeIdBackGougingInspectionPostWeldInspectionNDEExaminationWeIdRepairsPostWeldHeatTreatmentVisual&DimensionalExaminationShopTrialAssembly(ifrequired)FinalInspection&TestingRequirementsVisual&DimensionalCheckMarkingPaintingZCoatingInspectionReviewofStructuralSteelFabricationDataAdditional/SupplementaryRequirementsPreparation&Packing