设备制造质量检验规程（Vessels and Tanks in Reinforced Plastics）.docx

1、设备制造质量检验规程(VeSSeISandTankSinReinforcedPlastics)l,1、SGSRefNo.:12Rev.:0Page:lof8INSPECTIONGIDELINESVESSELSANDTanksinreinforcedPLASTICSDate:17/03/041NSPECTIc)NGuidelinesvesselsandTanksinreinforcedPLASTlCSOFOrApprovall7032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApproved

2、DateSGSRefNo.:12Rev.:0Page:2of82、INSPECTIONGuidelinesvesselsandTANKSINR日NFoRCEDPLASTICSDate:17/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCUmentssinspectionprocess6shipping7VesselandTanks(GPR)DataDossiersinspectionchecklistsgsRefNo.:12Rev.:0Page:3of8INSPECTI0NGUIDELINESVESSELSANDTanksinreinforcedPLASTl

3、CSDate：0/O3/o3、41.0PRPOSEThisinstructioncoverstheinspection,testandverificationactivitiestovalidatethesupplymanufactureandtestofvesselsandtanksinreinforcedplastics.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionofvesselsandtanksinreinforcedplasticsfromtheexamina4、tionofcertificationfr

4、omprocurementsourcestofinalinspection,preservationandpackingtodespatchforsite.ltmayalsobeusedforprototypetesting.Althoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicaltankorvesselinre-en5、forcedplasticmaterials.Eperiencedinspectorsmayinterpretthein

5、tentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaone-offoralternativedesignoftankorvessel,thedesignhavingbeenapprovedbytheclient.Anysuchvariationsshouldbenotedinth6、einspectorsreport.Mostvesselsandtanksareconstructedtotherequirementsofawellknownnationalcodeswhichreq

6、uireaninspectingauthoritytosurveytheproductionofsomecategoriesoftanks/vessels.Thisinstructionisbasedontherequirementsofsuchacode.ltassumesthatthedesignparame7、tershavebeenreviewedandapproved.NOTE:Forthepurposeofthisinstructionthefollowingdefinitionsapply.Vessek-Aclosedcontainersubjecttoappliedpressu

7、reorvacuumwithorwithouthydrostatichead.Tank:-Acontainerforthestorageoffluidssubjectonlytoitsownhydrostaticheadandfreelyatmosphere.3.OPROCEDURES.IGENERALThisinspectioninstructiontogetherwithitsassociatedchecksheetmaybeusedonanycontractororder.ltisintendedtobeusedasaguidetotheinspectorinthecourseofthe

8、inspectionprogramme.Theinstructionmaybeusedinwholeorinpartdependinventedto9、guponthecontractrequirement.ThelevelofinspectionandtheoperativeparagraphswillbeClearlyindicatedonthechecksheet.AIItestsandinspectionswillbecarriedoutagainstapproveddrawings,purchaseOrderspecificationzPurchasersorcompanystand

9、ardsandwithinthepracticesandrulesofth10ecountryzstateorprovinceandanygovernmentdecrees,laws,ordinanceorregulationasmayapply.3.2REFERENCEDOCUMENTSApplicablecodesandSpecificationsiDesigncodePurchaseOrderSpecificationPurchasersstandardApprovedDrawingsSGSCompanyStandardsApplicableCodesandStandardsiSGSRe

10、fNo.:12R11 、ev.:0Page:4of8INSPECTI0NGUIDELINESVESSELSANDTANKSINREINFORCEDPLASTICSDate:17/03/04EN13121-20224.0DOCMENTSTOBEREVIEWED/AVAILABLEATINSPECTIONPurchaseorderorcontractinspectionandTestPlansITPApproveddrawingsSubassemblyClrawingsEvidenceofprototypetestingMaterialtestcertificate12 、sWeldingProc

11、edureWeIderapprovaltestsLaminationProceduresLaminatorapprovaltestsRepairproceduresSparktestProceduresHydrauIicTestProceduresSpares/OperatingmanualsPackinglist5.0INSPECTIONPROCESS5.1MATERIAL5.1.1REVIEWOFCERTIFICATIONRawmaterialsforthethermosettingresinsystem,reinforc13、ingmaterialsandtheliningmateria

12、lwillhavebeensuppliedinaccordancewithrecognisedspecificationsandsuitablyCertifiedThesupportingtestcertificationwillbeexaminedforcompliancewithSpecificationThereviewwillinclude:MakersnameandlocationCertificatenumberMaterialSpecificat14、ionManufacturingbatchnumberChemicalpropertiesMechanicalproperties

13、5.1.2VISUALANDDIMENSIONALVERIFICATIONMaterialidentificationoncertificatesagainstproductmarkingMaterialsuppliedagainstspecification.5.1.SREPORTINGReportingonmaterialchecksmustinclude:ConfirmationofSatisfactor15ydocumentreviewRecordoftheendorsementofcertificatesreviewed/witnessedRecordofnon-conformiti

14、esRecordofmaterialtestswitnessandtheresults5.2VESSELANDTANKFABRICATIONSGSRefNo.:12Rev.:0Page:5of8INSPECTI0NGUIDELINESVESSELSANDTANKSINREINFORCEDPLASTICSDate:17/03/04Afterclearan16、ceofabovepointstothesatisfactionoftheinspector,thefabricatorwillproceedwiththemanufactureofsubassembliesandcomponentsfor

15、thevesselortankinre-enforcedplastics.InspectorswillreviewthefollowingpointsasoutlinedintheapplicableNationalStandard7Purchasersdocumentation,17 、inspectionandTestPIanQrotherdocument,asnotifiedtotheinspector.5.2.!INSPECTIONSTAGESTheprincipalstagesofinspectiontobewitnessedorreviewedbytheinspectorare:5

16、2.1.1Inspectionofworkshopconditionswheremanufactureistobecarriedout.Checktestequipmentcalibration.5.2.1.2In18 spectionofworksrecordsrelatingtothecontrolandissueofmaterials/esinmixingetcforeachvesselortanktobemanufactured.WitnessofmixingproceduresWhenrequiredbythecontract.5.2.1.3Checkidentificationo

17、fthematerialsofconstructionandensureproperstorageprocedureshavebeenfo191lowed.5.2.1.4Reviewthemanufacturerslaminatingproceduresandapproveiftheyareinaccordancewiththespecificationrequirements.5.2.1.5Reviewtheproceduresfortestingofoperatorsandapproveiftheyareinaccordancewiththespecificationrequirement

18、s.5.2.1.6Checkandapproveweldproced20、uresandtestsforweldersofthermoplasticlinings.Reviewandreportonthemanufacturersrecordsoftesting.5.2.1.7Witnesssparktestingofweldsinthermoplasticlinings.5.2.1.8Witnesshandlay-up,sprayapplication,windingandjointingofresin-glasslaminatestoensureapprovedproceduresarei

19、21、nuse.5.2.1.9Verificationthatcureoflaminatesiscomplete.5.2.1.10Visualanddimensionalinspectionaftercompletionofconstruction.5.2.1.11Witnessofpressuretestinaccordancewiththespecificationrequirement.5.2.1.12Finalreviewforcompletionofalltestszdimensionalandvisualaccept22、ability.5.2.1.13Visualexaminat

20、ionafterapplicationofpigmentedcoatings.5.3REPORTANDRELEASES.3.1REPORTAfinalreportsummarisingtheactivitiescarriedoutwillbeissuedinaccordancewiththecontractrequirementsandcirculatedwithinthetimelimitsspecifiedinthecontract.Thereportwill23、beintheformatrequiredbytheclientandmustclearlyindicatethefinala

21、cceptanceorrejectionofthetanksorvessels.5.3.2RELEASECERTIFICATESGSRefNo.:12Rev.:0Page:6of8INSPECTIONGUIDELINESVESSELSANDTanksinreinforcedPLASTlCSDate:17/03/04Whenrequiredbythecontractareleasedocumentw24、illbeissuedtothemanufacturerwhenthevessels/tankshavebeenfinallyaccepted.SGSRefNo.:12Rev.:0Page:7o

22、f8INSPECTI0NGIDELINESVESSELSANDTanksinreinforcedPLASTICSDate:17/03/046.0SHIPPING6.1PREPARATIONANDPACKINGThefollowingpointswillbeCheckediCIeanIinessanddrynessoftanksandves25、seisProperprotectionofpaintedsurfacesfromdamagecausedbyrestraintsduringtransportationCoveringofallopeningsShippingmarksarecorre

23、ct7.0VESSELSANDTANKSGPRDATADOSSIERThefollowingfinaldocumentswillbereviewedandendorsedifrequired:AsbuiltClrawingsPrototypeapprovalrecordM26、anufacturersdatareportsMaterialCertificationLaminationandweldingProceduresLaminatorandwelderqualificationrecordsDimensionalcheckrecordSparktestrecordsPressuretes

24、tCertificatePackingIistSGSRefNo.:12Rev.:0Page:8of8INSPECTI0NGIDELINESVESSELSANDTanksinreinforcedPLASTlCSDate”/o27、3048.0INSPECTIONCHECKLISTINSPECTIONCHECKLIST(1)VISALINSPECTION/WITNESSINGBYBUYERREPRESENTATIVE(2)CERTIFICATESREC0RDSTOBECHECKEDBYBUYERREPRESENTATIVE(3)CERTIFICATESDATATOBEPROVIDEDBYVENDO

25、RSPPLIERMANUFACTRERPre-FabricationProductionRequirementsSpecificationDetails/NotesPu28、rchaseOrderRequirementslnspectionSTestPIan(ITP)GPRWeldProceduresSpecification(WPS)SProcedureQualificationRecords(PQR)Operators(GPR)QuaIificationRecordsSparkTestProceduresReinforcedPlasticsProcedures(GPR)In-Process

26、Inspection&TestingRequirementsMateriaITestCertificatesSIdentificationM29、onitoringManufactureConditionsVisual&DimensionalExaminationPressureTests(VacuumSLeakage)NDEExamination(Sparktesting)ReviewCalibrationCertificatesHarcInessTestPhysicaIPropertiesTestsChemicaIResistanceTestsFinaIInspection&TestingRequirementsVisual&DimensionalCheckMarkingShippingReviewofVesselTankDataDocumentationPotabIeWaterCertificationAdditionalZSuppIementaryRequirementsPreparation&Packing