1、编审批B宝斯通送样电机试验报告试验编号：JEESYC20150324-1制:核:准:期:安徽巨一电驱动系统综合实验室宝斯通送样电机性能测试报告报告编号：JEE-SY-C20150324-1样品名称：宝斯通电动大巴电机规格/型号：50/1OOkW数量：1台生产编号：/申请人：产品开发部工程科申请日期：2015年3月11日申请试验内容：1.电性能测试。试验单位：安徽巨一自动化装备电驱动系统综合实验室地址：合肥市包河区江淮重工基地内巨一自动化邮编：230001电话:0551-62249858传真:0551-62249996试验地点：一试验依据标准：GB/T18488.1-2006电动汽车用电机及控制
2、器第1局部：技术条件GB/T18488.1-2006电动汽车用电机及控制器第2局部：试验方法试验结论：见测试结果页主检人：日期：复核人：日期：批准人：日期：安徽巨一自动化装备电驱动系统综合实验室试验主要仪器设备清单序号名称型号生产厂家编号下次校准日期1AV1.测试台架259KWAV1.591-0032015年12月测试结果一、样品信息表1.1、样品参数工程控制器参数电机参数型号/额定功率/峰值功率(kW)50/10050/100额定转速/峰值转速(rpm)/1200/4000冷却方式液冷液冷IP等级IP67IP67绝缘等级HH工作制S9S9电压等级538VDC538VDC1.2、样品照片二、试
3、验信息表序号项目信息备注2.1试验目的1、电动中巴车工程送样电机标定测试。无2.2试验环境25,60%湿度。无2.3试验内容2、电机静态参数测试；3、额定功率额定转速下的温升。4、额定功率峰值转速下的温升。5、效率MAP测试。无2.4测试时间2015年3月11日3月20日。无三、测3.1-试结果一般性工程检测结果序号工程标准/技术文件要求测试结果判定1尺寸检查电机(326mm*326mm*475mm)2mm控制器(525mm*425mm*182mm)2mm/合格2重量电机重量170kg+1控制器重量18.5kg+1电机：17Okg控制器：19kg合格3外观检查外观应平整、无外伤、无污物，标识应
4、清晰完整外观平整、无外伤、无污物，有完整的铭牌标识。合格4平安接地检查电机及其控制器中能触及的可导电局部与外壳接地点处的电阻值不应大于0.1Q,接地点应有明显的接地标志。有明显的接地标识，机壳的接地电阻为：0.17mQ合格5冷态直流电阻电阻值应为52mRu=51.08mRv=52.03mRw=52.08m合格6定子线圈对机壳冷态绝缘电阻测试2200MQ1.75G合格7定子线圈耐压测试1.76kV工频耐压试验U相漏电流：8.99mAV相漏电流：9.0mAW相漏电流：8.98mA合格8水套的密封性耐压测试0.3MPa无泄漏合格9电机绕组匝间绝缘面积差和面积偏差均W5%面积差比拟：1.7%面积比拟：
5、1.6%合格3.2、 齿槽转矩测试结果转速(IPm)损耗转矩(Nm)损耗功率(KW)500-1.5-0.081000-1.8-0.181500-2.1-0.332000-2.6-0.542500-3.4-0.883000-3-0.943500-3.6-1.324000-3.7-1.583.3、 反电动势转速(rpm)5001000150020002500300035004000最大值(V)84.6169.1252.5337.9422.8506.9591.4675.5有效值(V)59.6119.5178.4238.9298.5358417.64773.4、温升测试结果341、额定转速额定功率温升
6、测试结果电驱动系统在538V的额定电压下，以1200rpm、50KW运行约12Omin到达热稳定。控制器电机IGBT起始温度()566061结束温度(eC)5913174温升值(K)371131.1.2. 峰值转速额定功率温升测试结果电驱动系统在538V的额定电压下，以400OrPm、50KW运行约53min电机温度到达16C,试验结束。控制器电机IGBT起始温度（C）566366结束温度（）5816170温升值（K）29843.5、 538V夕卜特性351、538V电动外特性转矩TORQUE50010001500200025003000350040002018.518.521.32121.3
7、17.916.513.74042.441.841.841.441.638.439.432.76061.558.660.760.160.260.455.852.48080.97880.580.1807975.770.610098.399.799.598.8100.995.993.892.4120117.4118.1117.3116.9118.7116.9112.5112.4140136.3136.5137.1136.9139.8135.8132.7130.3160155.3154.7155.9158.8157153.4153.7151.8180174.3175175.2177.2177.6174
8、8172.8170.8200196.2195.9196.6198.9197.6194.2192.4188.2220215.2215.6215.5218.2217.3213.1210.5206.7240235.8235.6235.7238.5235.9233.6230.2224.9260255.7256.4255.8257.1255.6252.1249.8244.1280276.3276276277.2273.9270.3267.7253.6300295295294.9295.4293.1290.3285.2320315315.1314.7315.5310.5308.3340334.4334.
9、7334.3335330.3326.8360354.4354.8353.3354.3350.9380373.7373.8374.1373.2369.2400391.9392.4392.7392.6390.9420412.7412.7412.8411.8398.9440431.7431.6431.6430.1460452.5450.9452.7450.1480471.3469.8472.4470.6500491.7489.9492.5489.6520501.6509.7511.8500540546.4543.9543.4560565.1562.6562.4580584.7582.4581.460
10、0605.5603.8603.2620625.2623.8624.3640645642.9643660665.8663.8662.9680685.2683.1683.4700705.8704.7702.9720725.1723.9722.6740745.2744.2744.6760766.1764.3765780785.4783.5783.7800805.3804.4803820825.4823.6823.3840846843.8843.9860866.3863.8863.7880886882.9883900905.5902.1902920927.2924.2923.7940947.3944.
11、8943.9960968963.3952.1980987.5983.410001005.91002.3功率POWER_CA1.C5001000150020002500300035004000200.971.933.354.415.585.626.065.77402.224.396.568.6710.912.0414.4513.68603.226.149.5312.615.7718.9720.4421.95804.248.1712.6316.7920.9624.8227.7329.551005.1510.4415.6220.7126.4330.1134.3638.691206.1512.3818
12、4224.4831.0836.7641.2347.071407.1414.2921.5428.6536.5842.6848.6454.581608.1416.224.4933.2641.1148.1956.3363.521809.1318.3327.5237.1246.4854.963.3171.520010.2720.5130.8841.6451.7360.9870.578.7922011.2722.5533.8445.6856.8866.9377.1486.5424012.3524.6737.0349.9461.7473.3684.3794.1526013.3926.8540.1753.
13、8366.979.2591.55102.2128014.4728.943.3458.0671.784.9398.1106.3130015.4430.8946.3261.8776.7391.18104.5132016.53349.4466.0781.2996.8634017.5135.0552.5170.1686.47102.6936018.5637.1555.574.1991.8538019.5739.1458.7678.1396.6340020.5241.0961.6782.22102.3242021.643.2164.8486.21104.4444022.645.1967.7990.094
14、6023.6947.2271.194.2948024.6749.1974.298.5750025.7451.3177.36102.5352026.2653.3680.39104.7154031.4959.1186.6656033.0662.1490.0758035.1165.194.3460035.7465.1697.0562032.7768.29100.2264035.0271.57102.9766036.5671.7106.9668037.7974.62110.4670038.4877.45113.4672039.0579.37117.3774040.981.95122.3676010.7
15、85.55119.9578043.5588.2124.1980045.0685.14127.482045.8387.45131.4984045.891.57135.5786047.7794.4136.9488049.8697.46140.490050.76101.56144.0492051.4599.11147.3694053.1499.92148.3396055103.12151.2598057.44106.55100053.92107.9352、538V发电外特性转矩TORQUE500100015002000250030003500400020-21.7-21.5-23.2-23.5-25
16、4-26.1-28.7-31.140-43.3-42.8-43.544.1-48.2-47.1-51.8-50.560-62.1-61.6-62.6-63.1-65.5-70.1-69.1-71.480-80.8-82-82.5-82.9-87.2-88.9-89.9-90.8100-101.2-101.1-101.8-102-107.1-106.7-108.7-113120-120.3-122.1-119.8-121.6-126.6-128.5-128.9-134.9140-141-138.1-139.8-141.7-146.6-148.3-150.1-154160-158.1-160-1
17、58.8-162.2-165.8-166.6-171.9-176.7180-176.3-179.4-178.2-181.8-185.8-188.9-192.5-198.2200-196.9-200-199.6-203.5-206.8-209.6-214.1-218.1220-217.4-217.9-218.8-223.7-227.9-230.1-234.3-239240-236.1-238.6-238.9-244.6-249.4-252.7-256-253.4260-256.5-258.4-259-265.1-270-274.2-277.7280-276.6-278-279.2-286.8-2
18、89.8-292.6300-295.8-297.5-298.2-305.7-310.3-314.4320-316-317.9-318.5-325.9328.4-326.1340-335.7-337.4-339.3-345.8-349.6360-356.2-357.7-358.9-367.1-371.6380-375.8-377.5-379.2-386.1-391.5400-394.8-396.6-398-406.1-402.8420-415.6-417.3-418.5-426.6440-434.9-436.6-439.5-446.7460-455.1-457.1-459.9-467.9480-
19、474.5-476.5-479.2-488.8500-494.7-496.7-501.1520-504.4-506.6-510540-549.3-549.6-547.7560-569.1-568.2-567.1580-590.6-587.7-585.8600-611.5-608.7-608.4620-632.3-629-626.7640-650.9-648.1-646.6660-670.8-668.6-666680-689.6-686.7-685.9700-712.1-707.9-707.1720-731-727.5-726.4740-751.9-748.1-745.9760-772.6-76
20、9.2-768780-793.6-789.9-788.2800-812.5-809.1-809.2820-834.1-829.4-830840-853.7-850.6-850860-873.8-869.8-869.3880-892.2890.4-889.1900-912.9-909.6-908920-934-929.9-930.5940-954.4-951.3-951.5960-973.7-971-959.4980-993.7-989.91000-1013-1011功率POWER_CA1.C500100015002000250030003500400020-1.13-2.25-3.64-4.9
21、3-6.67-8.18-10.54-12.9840-2.27-4.48-6.83-9.24-12.61-14.79-18.99-21.1660-3.26-6.44-9.83-13.21-17.14-22.02-25.33-29.980-4.23-8.58-12.95-17.37-22.81-27.95-32.97-38.05100-5.3-10.59-15.99-21.37-28.04-33.53-39.83-47.33120-6.3-12.8-18.82-25.45-33.18-40.39-47.26-56.49140-7.38-14.45-21.96-29.66-38.38-46.6-55
22、64.52160-8.28-16.76-24.94-33.97-43.4-52.33-62.97-74.03180-9.23-18.78-28-38.08-48.65-59.35-70.55-82.97200-10.3-20.93-31.36-42.6-54.16-65.84-78.46-91.4220-11.38-22.81-34.37-46.84-59.66-72.28-85.86-100.1240-12.36-24.98-37.52-51.22-65.3-79.37-93.81-106.2260-13.43-27.05-40.68-55.52-70.67-86.11-101.7280-
23、14.48-29.12-43.85-60.05-75.84-91.91300-15.49-31.15-46.84-64.01-81.24-98.76320-16.55-33.29-50.03-68.26-85.96-102.4340-17.58-35.33-53.29-72.42-91.49360-18.65-37.46-56.37-76.88-97.28380-19.67-39.54-59.56-80.85-102.5400-20.67-41.52-62.51-85.05-105.5420-21.76-43.68-65.73-89.35440-22.76-45.72-69.03-93.554
24、60-23.83-47.87-72.24-97.99480-24.84-49.91-75.27-102.4500-25.9-52.01-78.7520-26.41-53.05-80.1540-25.63-56.9-83.01560-26.29-58.98-85.79580-29.41-60.28-88.28600-31.4-62.33-95.06620-31.56-63.97-97.03640-32-66.41-100660-36.5-67.99-103.3680-35.5-69.68-106.7700-36.08-70.24-110.7720-35.81-71.01-114.3740-35.
25、95-78.07-115.7760-37.17-79.97-118780-37.36-82.02-120.6800-37.72-82.81-125.5820-38.7-83.39-130.7840-42.47-83.96-132.1860-43.63-85.14-134.9880-43.96-91.5-138.8900-44.26-93.73-140.3920-46.38-96.21-142.9940-47.5-96.26-147.6960-47.69-98.88-150.9980-47.84-99.871000-48.32-101.43.6、 538V效率MAP361、538V电动系统效率M
26、APEff_C_S50010001500200025003000350040002077.3583.0685.5986.1485.4975.9368.0560.314083.4288.129090.6690.1985.3781.9776.446085.1589.6691.3292.1591.6588.7885.2882.468085.7390.3592.192.8992.4690.0887.4885.1810086.0190.7692.4793.2392.8290.6188.4687.0612086.291.0392.6893.592.8691.1889.1888.0514086.3291.2
27、92.7993.6792.9591.3989.7288.4116086.4291.1392.9193.7392.8791.4389.9788.7418086.3991.219393.6192.891.4189.9188.8520086.3491.2492.9893.5992.5591.2889.8588.522086.2191.1792.9393.4192.3790.9389.5688.0524086.1391.1392.993.2692.1490.7489.187.2926085.9891.0692.7993.0791.8290.3488.5786.1428085.7690.9392.719
28、2.9191.5589.8487.6185.5130085.5490.7792.6392.6991.2289.3986.6832085.3190.6292.5492.4990.8288.7134085.0690.4692.4192.290.4287.936084.8190.3192.391.9489.9938084.5390.1492.1291.6689.4640084.2789.9291.9691.3888.9142083.9489.7191.7891.0288.5344083.6789.5491.6190.6946083.3289.3591.490.2248082.9989.1391.22
29、89.8550082.6288.991.0289.3752082.488.6390.8289.0254082.1888.2190.5156082.2488.0290.3458082.2488.0590.2260081.7987.8390.2562080.4187.7690.3764080.7487.7190.266080.7187.5190.0268080.787.590.2470080.2787.6689.8672080.0287.4289.9374080.0387.3190.127608087.1789.9478079.6687.189.6280079.7886.8789.5582079.
30、3186.489.3784078.5486.4189.3886078.6886.4589.3688078.7586.3489.1690078.3886.388.9592077.8685.9988.9394077.8885.7488.8296077.9185.4988.6298077.7785.65100076.4185.16362、538V电动电机效率MAPEff_C_TM50010001500200025003000350040002089.3689.3889.9589.5689.2881.8974.3966.514093.1293.593.7893.5693.1989.485.9780.7
31、76093.894.6494.8694.7491.8388.5885.878094.1195.0295.2895.3394.8692.7690.2888.1110093.9895.2395.4695.5695.0493.0490.9889.5312094.1795.2895.5695.7695.0593.491.5490.2814093.8995.3395.6795.8295.0193.4991.8690.4816093.7395.1295.6495.8494.9293.4691.9890.7118093.5595.1195.6495.7394.8293.3891.8590.7420093.2895.0795.5695.6694.5393.2291.7390.3922093.0394.8795.595.4594.3292.8691.4489.8924092.7294.6895.4495.394.0892.6590.9989.1126092.5494.6395.2595.0993.7692.1990.4187.9828092.2494.4795.1894.9693.4991.7489.4787.3730091.894.2395.09
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