1、附 录 BBased on some typical section layout design method of the carAbstract: Introducing a kind of typical section is based on layout design method of the car. Combined with a commercial car in the general layout design and interior space layout to determine, Explore light commercial summary of the c
2、ar the general method of layout design and process .But for new product design and technology car provides reference for the design improvement and help. Key words : Typical section layout design method used car Chinese classified number: U462.1 Literature identification code: A The article Numbers:
3、 1672-545X(2008) 08-0053-041. the typical section profileAuto product design must meet customers and the market demand, also want to reflect engineering and manufacturing requirements, but also reflect the government regulations and safety requirements. These requirements need to have a right to ref
4、lect that trust Typical section is design, manufacturing requirements, personnel, safety factors and the rules and regulations of the exchange format, is multifunction the graph way show these the requirement of design carrier. Content including body, five door of a cover, inside and outside decorat
5、ion, appliances and man-machine elements of the best section, and power train and chassis section. Typical section standards should be in the layout of the manager controlled, specific typical section information database maintenance technology research and development department by the layout group
6、 responsible for. 2. Typical section documentation requirements and distribution 2.1 Typical section requirements Show the name of the typical section and number; All parts of the section (interior, exterior trim and body electric); All the borrow a and mark borrow; For all the body sheet metal part
7、s in the edge on display solder joints; Mark parts name and part number; Marking material, coating and standard. 2.2 Vehicle typical section By eight regional control, body parts by six regional control sections.Table 1 typical section documentation requirements and distribution table Serial numbera
8、reaTypical sectionSeveral typical sectionnote1Car before body structureT01A- T01E52Around the body on the car body sideT02A- T02E53Car after body structureT03A- T03E54Body side of body aroundT04A- T04E45Body side surround the bodyT05A- T05E166Car body structure and interiorT06A- T06E37power trainT07
9、A- T07E3This paper does not involve8chassisT08A- T08E14This paper does not involveFor each typical section, there is a common type of requirements. If there is a gap between the requirement, must display; For clearance, if have size requirements, must be shown; Must display manufacturing requirement
10、s and the requirement of design details. 3. Typical application: the layout design process section 3.1 Sure front body structure Figure 1. front body structure diagram(1) T01A center in face of the windshield section Display elements: the front cover, cover and welding flanging; The windscreen, glue
11、 glue and glass type black side (top and below); All interior to glass clearance; The dashboard outline; Among dashboard attachment. (2) T01B occupant center and the former clapboard center sectionDisplay elements: the Angle of elliptic limit scope; the logo eye 95% of sight through the human body
12、model the windshield view Angle on; Through the engine cover plate to the view Angle under; To the windshield and dashboards surface view Angle under; The shade down and put down on the view point of view.Figure 2. crew center and the former clapboard center section diagram(3) T01C center in the fac
13、e before absorption area, grille and engine cover section Display elements: from its extremities; Engine cover lock pin and open closed the man-machine factors; Air to the entrance of the condenser size; Can absorb beam structure; Engine cover plate to ground height. (4) T01D headlights level and gr
14、ille section Display elements: visible light Angle; Body accessories; Change the bulb man-machine factor. 3.2 Sure body side, put on car body structure Figure 3. body side, put on car body structure diagram(1) T02A front door roof section Display elements: door structure, door and door overlock; gla
15、ss Strip and joint position; The roof water flow; Interior and accessories; Electrical cable; Top line to the head of the passengers clearance. (2) T02C B column and the roof section Display elements: the roof water flow; Top arc, B column and body of the lap; Interior and accessories; Electrical ca
16、ble; Head on. (3) T02D C column and the roof section Display elements: the roof water flow; Top arc, C column and body of the lap; Interior and accessories; Electrical cable; The top line. (4) T02E rear roof section Display elements: the roof water flow; Windows and fluid sealant; after Seal joint p
17、osition; Glass black side; Interior and accessories; Electrical cable; The top line. 3.3 After the confirmation of body structure body Figure 4. body after body structure diagram(1) T03A center in the back window of face hinge head section shows the position of switching Display elements: hinge; The
18、 door open position; Cover and top beam structure after; Drainage system; Strip and joint position; The top line and interior; Electrical wiring harness and through the hole size; Pane of glass and sealed plastic; Interior accessories; Hinge installation manufacturing requirements; The driver vision
19、 The brake lights; The door to the ground height; The door of the highly; The door closed the man-computer engineering factor. (2) T03B center in the face after window section Display elements: Windows and sealed plastic; Sealing strip and joint position; The floor after interior accessories; Close
20、 and open the door handle position; Handle to the distance; Handle the model and the clearance decorated; Door lock column and mechanical system. (3) T03C center in the face after bumper section Display elements: body structure; The tail door structure; The door lock button; The door to the bumper a
21、fter X direction distance; The height to the ground after; The attachment characteristics after. (4) T03D D-column of vertical section in tail lights Display elements: body structure; Interior and accessories features; Tail lights accessories features; Replacement bulbs human-machine engineering fac
22、tor. 3.4 Sure the car body structure of body around Figure 5. body side of car body structure around the diagram(1) T04E tail lights in the D-column level section Display elements: body structure; The tail door structure; Door seal glue and paste position; Door of flanging; The floor after interior
23、and accessories features; Tail lights structure; After floor lamp accessories structure; Replacement bulbs service man-computer engineering factor; Wire through the hole size. (2) T04A A column section Display elements: body structure; The windscreen and viscose; The windscreen black border; Door st
24、ructure; Door seal glue and paste position; Door of glass and fluid sealant; Door overlock; The floor after interior and accessories features; The driver vision (windshield and door); The driver see the rearview mirror view; Wire through the hole size. (3) T04B column section B Display elements: bod
25、y structure; Door structure; Door seal glue and paste position; Door of glass and fluid sealant; Door overlock; Interior and accessories features; The driver vision (door and door); Cable and wire slot structure; The back door open Angle and trajectory; Buckle and protection. (4) T04C C-column and r
26、ear section Display elements: body structure; Door structure; Door seal glue and paste position; Door of glass and seal; The floor after interior and accessories features; The driver vision (door and C-column); Cable and wire slot structure; Buckle and protection; Butterfly type window and viscose.
27、5) T04D D column and all glass section Display elements: body structure; The tail door structure; Door seal glue and paste position; Turn over the side door; The floor after interior and accessories features; The driver vision (D-column and the door); Cable and wire slot structure; Buckle and prote
28、ction; The back door glass and glue. 3.5 Determine the next car body structure around the body (1) T05A front center surface section Display elements: the first floor, the engine cover plate and wing son attachment (cover board hinge); Tires and plane enveloping; The frame structure; Wheel cover boa
29、rd and former floor and shock absorber; Bumper; Wing plate to the ground distance; son Wing plate to tire center distance son; Jack lifting position; The frame to the ground distance. (2) T05B hinge on in the H-the column section Figure 6. body side around the car body structure under diagramFigure
30、7. body side around the car body structure under diagramDisplay elements: wing son board flanging; Door structure; Door seal glue and paste position; Door overlock; Interior door; Interior and accessories features; Heave chain switch position and motion trajectory; The biggest opening door; Hinge sc
31、rew manufacturing requirements and installation clearance dimension. (3) T05C door guide and electrical joints H-the column section. Display elements: wing son board and overlock or turn over the side; Door structure; Door seal glue and paste position; Door overlock; Interior door; Interior and acce
32、ssories features; Door wire switch position and motion trajectory; The biggest opening door; The door and connection request, wire harness man-machine factor. (4) T05D hinge of H-in the column section Display elements: wing son board and overlock; Door structure; Door seal glue and paste position; D
33、oor overlock; Interior door; Interior and accessories features; Door switch position and motion trajectory; The biggest opening door; Hinge screw manufacturing requirements and installation clearance dimension. (5) T05E threshold for the H-in a column section Display elements: wing son board and ove
34、rlock or turn over the side; Door structure; Door seal glue and paste position; Door overlock; Interior door; Interior and accessories features; A threshold to switch position and motion trajectory; The biggest opening door; A device manufacturing requirements and threshold clearance dimension. (6)
35、T05F locks and lock place B-the column section Display elements: door structure; Door seal glue and paste position; Door overlock; Interior door; Interior and accessories features; The biggest opening the door. (7) T05G front door handle level section Display elements: B-column structure; Door struc
36、ture; Interior door; Interior and accessories features; Open and close door handle position; The man-machine engineering factor; Handle accessories features; Handle to the ground distance; Decorated model and the distance to handle; Door lock of the truss and machinery. (8) T05H front door handle ve
37、rtical section Display elements: door structure; Interior door; Interior and accessories features; Open and close door handle position; The man-machine engineering factor; Handle accessories features; Handle to the ground distance; Decorated model and the distance to handle; The door closed lock dev
38、ice; Interior glass open/close position; Sealing strip; FangZhuangGang. (9) T05J back door handle level section Display elements: B-column structure; Door structure; Interior door; Interior and accessories features; Open and close door handle position; The man-machine engineering factor; Handle acce
39、ssories features; Handle to the ground distance; Decorated model and the distance to handle; Door lock of the truss and machinery. (10) T05K back door handle vertical section Display elements: door structure; Interior door; Interior and accessories features; Open and close door handle position; The
40、man-machine engineering factor; Handle accessories features; Handle to the ground distance; Decorated model and the distance to handle; The door closed lock device; Interior glass open/close position; Glass sealing strip; FangZhuangGang. (11) after T05L side door locks place C-the column section Dis
41、play elements: door structure; Article door seal and joint position; Door overlock; Interior door; Interior and accessories features; Touch switch and closed door sensor. (12) T05M front door threshold section Display elements: body structure; Former floor structure; Frame structure; Frame to the gr
42、ound distance; The front door and interior; Article door seal and joint position; Threshold skirt board and pedal; Seat framework. (13) T05N back door threshold section Display elements: body structure; Former floor structure; Frame structure; Frame to the ground distance; The back door and interior
43、 Door seal and joint position; Threshold skirt board and pedal; Seat framework. (14) T05P refueling mouth level section Display elements: body structure; Come on channel structure; The fuel hose and gas mouth door lock (15) on the vertical section T05Q mouth; Display elements: body structure; Frame
44、 structure; The tank opening to the ground distance; Tank door structure; Skirt board; The fuel hose and oil routes clearance. (16) T05R outline place after section; Display elements: body structure; The floor after structure; Tires and tire plane enveloping and prevent interference requirements; Th
45、e frame structure; Wheel cover board and hanging; Wheel cover lining and installation related characteristics; Body profile to tire of the distance; Jack lifting position; The frame to the floor after distance3.6 T06 body and interior structure Figure 8. body side around the car body structure under
46、 diagram(1) T06A drivers face dashboard and seat vertical center section Display elements: dashboards structure; The steering wheel and the steering structure; Through the steering wheel down to the point of view of the operating instruments; The smallest top line thickness and the smallest space cr
47、ew and head; Seat structure; Crew knee space size; The accelerator action position; Brake pedal action position; The clutch pedal action position; Former floor structure. (2) T06B crew face dashboards section center Display elements: dashboards structure; Draw a new flocking method. (3) T06C floor a
48、nd vertical section deputy instrument platform Display elements: vice dashboards structure; Or so seats structure; The seat in contour line; Seat belts lock position; Hand brake institutions; Hand brake switch position; Former floor structure. 4. Summary (1) the paper only focuses on the layout of car body section of the design of the application. About power train and chassis section in the application of general arrangement, will be described. (2) based on the layout of the typical section car design research represents the world leading automotive design te
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