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1、This module serves as a guide to the auditorin completing an auditof thefountain manufacturing process and is an extension of the proportioning, carbonation and fillingmodule. The auditor will determine whether or not thefacility is complying with the specifications and requirements of The Coca-Cola
2、 Company by completing this audit module.此模块可作为审核员在完成现调饮料制造过程审核的指南，是混比、碳酸化和灌装模块的延伸。通过完成此模块审核员将决定工厂是否符合 可口可乐公司的规范要求。Plant 工厂: Date 日 期: Auditor(s)审核员:1) Questionnaire: 调查表YesDivNoFountain (premix / postmix) Container Washing现调机(预调 /现调)桶的清洗是不定否1Does the plant follow the requirements on visual inspecti
3、onof containers prior to washing?工厂是否遵守现调桶清洗前目视的要求？2Are all washing conditions for the refillable fountaincontainers according to the requirements?是否所有的可重装的现调桶的清洗条件符合要求？3Are the washing / rinsing conditions for non-ref fountaincontainers according to the requirements?所有/、口重装的现调桶的清洗符合要求吗？4Does the pl
4、ant follow the requirements on visual inspection after washing?在清洗现调桶后工厂遵守目视的要求吗？5Are required tests on micro performed with the required frequency?是否按要求的频率进行要求的微生物检测？Fountain (premix/postmix) Container Filling现调机(预调/现调)桶的灌装6Does the plant follow the requirements on maximum storagetype on syrups bef
5、ore packing into fountain containers?工厂在灌装前是否遵守糖浆的最长储存时间的要求？7Does the plant follow all fountain container filling requirements and specifications?工厂是否遵守所有现调桶灌装的要求和标准？8Are Fountain Containers / boxes sealed and labeled according to Company requirements?现调桶密封和标签是否符合公司的要求？9Is the plant using the correc
6、t durability standards on thelabeling?工厂是否使用正确的保质期标签？10Is the filling operation performed in a sanitary manner?灌装操作是否以卫生的方式进行？McBulk Washing & Filling(Coca-Cola Syrup only)麦当劳现调桶清洗和灌装(只适用于可口可乐的糖浆)11Is McBulk only used for Coca-Cola Syrup?麦当劳现调桶是否只用于可口可乐糖浆？12Does the plant follow the requirements on
7、visual inspectionof McBulk containers prior to washing?工厂在清洗前是否遵守麦当劳现调桶的目视的要求？13Does the plant follow requirements on the washing of McBulk containers?工厂是否遵守清洗麦当劳现调桶的要求？14Does the plant follow the requirements on visual inspection after washing?工厂 在清洗现调桶后是否遵守目视的要求？15Does the plant follow all require
8、ments for the filling of McBulk containers?工厂是否遵守所有麦当劳现调桶灌装的要求？Gas Cylinder handling 气瓶的处理16Does the plant follow the requirements on the handling andAlling of CO2 & N 2 cylinders?(if applicable) 工厂是否遵守二氧化碳和氮气瓶的灌装和处理的要 求？2) Reference Standards List:参考标准清单Beverage OperationsManual饮料操作手册BO-RQ-665Fount
9、ain Container Washing andInspection 现调桶的清洗和检查BO-RQ- 200Good Manufacturing Practices-Design Criteria良好的操作习惯-设计标准BO-RQ- 435Microbiological Testing Requirements and Specifications 微生物检测要求和说明BO-RQ- 700Mc Bulk Requirements 麦当力现调桶要求BO-RQ-675Fountain - Container FillingSpecifications 现调-现调桶灌 装要求BO-RQ- 655C
10、arbon Dioxide and NitrogenCylinder Filling 二氧化碳和氮气桶的灌装BO-RQ- 690Fountain - Coding andLabeling Requirements 现调一条形码和标签的要求BO-SP- 225Carbon Dioxide Specifications 二氧化碳标准BO-RQ- 190Beverage Date Coding andDurability Labeling 饮料日期编 号和保质期的标签Fountain and VendingManual 现调和出售手册FV-SP- Postmix Beverages -FV-SP-
11、Premix Beverages -225 Specifications 现调饮料 - 标准226 Specifications 预调饮料 -标准Fountain (premix / postmix)Container Washing现调现调桶的清洗 Does the plant follow the requirements on visual inspection of containers prior to washing?工厂是否遵守清洗前目视的要求？Are all washing conditions for the refillable fountain containers ac
12、cording to the requirements? 是否 所有的可重装的现调桶的清洗条件符合要 求？3) Specifications and Requirements Summary:标准和要求概要Specifications / Requirements标准 / 要求BO-RQ-665 Develop and implement washing and inspection procedures for fountain containers and maintain records制定并执行现调桶清洗和检查的程序并保持记录。v Visually inspect all empty,
13、 returned containers prior to washing在清洗前检查所有空桶，回收的现调桶 Check for 检查：- residual syrup剩余的糖浆-foreign materials, odors, any specific dirt 杂质，气味和其它灰尘。-damage to the container orplug现调桶的损坏程度 Separate inventories of pungent and non- pungent containers把刺激性饮料和非刺激性饮料现调桶的分开。 Use adequate inspection equipment (
14、light with guard to prevent bulb breakage, mirror to enable to see all interiorsurfaces)使用足够的检查设备(带灯罩的灯，能看到桶 内表面的镜子) Clean all containers removed during preinspection 在预检期间清洗所有现调桶- remove residual syrup and foreign materials- 消除残余糖浆和杂物。- clean them in a separate area (away from normal washing zone)-
15、 在独立的地方清洗。(远离正常区域)BO-RQ-665 Clean all containers in an area away from production area.在远离生产区的地方清洗所有现调桶。 Use Division approved washing conditions and the following:按照中国技术部批准的下列清洗条件：- Min. 82 0 C最低温度80度。- 2.0% caustic 2.0% 的碱度。- min. 60 sec . 最少 60 秒(to achievecommercial sterility)chlorine infinal rin
16、se water is1-3 mg/L最后清洗水中- 氯的含量为1-3 mg/L All valves, fittings and lids subjected to the same treatment.所有的阀门，配件和盖子要用同样的方法处理。3Are the washing / rinsing conditions for non-ref fountain containers according to the requirements?所有/、可重装的现调桶的清洗符合要求吗？BO-RQ-665 Nr-Glass containers (if sanitary conditions):
17、rinsing only. /、可回收玻璃桶：只能漂洗。 Potable water 1 - 3 mg/l residual chlorine 饮用水：氯残余为每升1至3毫克。 If handling doesn t prevent contamination, nr-containers to be washed. 如果处理时无法避免污染，不可回收现调桶要 清洗。 Rigid walled plastic syrup containers: rinse with chlorinated water or filtered air (from oil-free compressor, mois
18、ture free, filtered through 2小).,厚的塑料糖浆桶：用氯处理过的水或过滤过的 空气清洗。(无油压缩机，经过2仙过滤) Bag-in-Box: does not require rinsing if delivered in hygienic condition.一次性糖浆袋：如果是在卫生的条件下运输/、需 要清洗。4Does the plant follow the requirements on visual inspection after washing?在清洗现调桶后工厂遵守目视要求吗？BO-RQ-665 All containers to be visu
19、ally inspected immediately after washing.在清洗后所有的现调桶要进行检查。- no detergent carryover, residual syrup, foreign materials, odors- 没有洗涤剂，残余糖浆，异物，气味。- no damage to containers and plugs- 现调桶和盖子没有损坏。- no residual rinse water in the containers- 在桶里没有残余的漂洗水。 Use adequate inspection equipment (light with guard
20、to prevent bulb breakage,mirror to enable to see all interior surfaces） different from pre-inspection equipment.使用足够检查设备（有灯罩的灯， 能够看到现调桶内壁的镜子）不同于预检设备 For automatic unloading washers , adjust conveyor line speeds to ensure thorough inspection of every container.对丁可 自动卸载的清洗机，调整传输带的速度以确保能够 彻底检查每个现调桶。5Ar
21、e required tests on micro performed with the required frequency?是否按要求的频率进行要求 的微生物检测？BO-RQ-435 Final rinse water micro:weekly-coliform:0 per 100 ml 最后漂洗水微生物的：每周大肠菌-total count:25 / ml总菌数： Containers (5) before filling:astroubleshooteng:tot. count: 50/contain.灌装前的现调桶： 总菌数：Y & M:=target平均净容量：目标-automat
22、ic volume control OR weight every container-自动容量控制或每桶的重量。 BIB air bubble: - maximum 150 cc in any bag. BIB气泡：每袋最多1 5 0 C C-measure twice per run-每个周期测量二次 Food-grade CO2 or N 2 to be used for pressurizing containers (1.05 kg/cm2)对压力型的现调桶使用食品级的二氧化碳和氮 气8Are Fountain Containers / boxes sealed and labele
23、d according to Company requirements? 现调桶防盗和标 签是否符合公司的要求？Chained batches: batch series where a batch to push the previous batch, with no discreet separation of batches链批是指一批推着前一批而没有 和批分开的批系列BO-RQ-675 / BO-RQ-690 Every container / box to be labeled with flavor, prod. plant & date, lot nr- 每个容器要标识口味，生产
24、厂家，日期和批号 Production date codes for BIB appears on the box label BIB生产日期代号要出现在容器标签上 Assign batch numbers for“chained”batches to identify and trace. 分配批号在供应链上的每批货以便确认和追踪 No Code / No Run policy implemented. 执行“没有代号不许出厂”的政策 All containers / boxes to be sealed with non-toxic tamper evident device. 所有容器要
25、用无毒的防盗封盖设计 All plugs must be protected by dust caps. 所有桶须肩防尘盖保护9Is the plant using the correct durability standards on thelabeling?工厂是否在标签上使用止确的 保质期标准？FV-SP-225 / FV-SP-226 / BO-RQ-190 Durability standard postmix fountain:75 days 现调保质期标准：75天 Durability standard premix fountain: sugar containing: 18
26、months 预调的保质期标准：含糖18月Sugar free: 6 months (blends)无糖：6个月(混合)4 months(100% asp.)4个月(100%) Non-carbonated premix beverages specified in official MMI非碳酸预调饮料在正式的 MMI里有标准10Is the filling operation performedin a sanitary manner? 灌装操作是否以卫生的方式进行？BO-RQ-675 / BO-RQ-200 Generally clean and well maintained 干净有序
27、和维护不错 Must be performed in a sanitary manner 必须以卫生的方式进行行操作 No possible risk for contamination (covering, ) 不能有污染风险(盖子) See general requirements in the filling module 见灌装模块一般要求McBulk Washing & Filling(CocaCola Syrup only) 麦当劳现调桶清洗和灌装(只适用于可口可乐的糖浆)11Is McBulk only used for Coca-Cola Syrup?麦当劳现调桶是否只用于可口
28、可乐糖浆？BO-RQ-700 McBulk Containers only to be used for Coca-Cola Syrup麦当劳现调桶只能用于生产可口可乐糖浆12Does the plant follow the requirements on visual inspection of McBulk containers prior to washing?工厂在清洗前是否遵守麦当劳现调桶的目 视的要求？BO-RQ-700 Visually inspect all empty, returnedMcBulk containers prior to washing在清洗前检查的所有回
29、收的空麦当劳现调桶 Check for:- residual liquid 检查残余液体- foreign materials, odors, any specific dirt-杂质，气味，任何特别的灰尘13Does the plant follow requirements on the washing of McBulk containers? 工厂是否遵守清洗麦当劳现调桶的要求？Rinsing with treated water: Local regulations might indicate different requirements.用处理的水漂洗：地方规定后不同的要求BO-
30、RQ-700 Automatic washers to be used使用 自动清洗机 McBulk Containers and lids麦当力现调桶和盖子- washing with treated water;minimum82 0 C and 3 minutes- 用处理过的水清洗，最低82度和3分钟- rinsing with treated water (to cool down)- 用处理过的水漂洗(冷却) McBulk Hoses under approved conditions:允许的条件下的麦当劳现调软管- washing with treated water;minim
31、um82 0 C and 60 seconds- 用处理的水洗，在最低82度和最少60秒- rinsing with treated water (to cool down)- 用处理的水漂洗(冷却) Compressed Air used in hose washing:-moisture free使用压缩空气清洗软管：-没有湿度- no off-odors- 没有异味- filtered through 5仙 filter- 通过5(1过滤器过滤14Does the plant follow the requirements on visual inspection after washi
32、ng?在清洗后工厂是否遵守目 检？BO-RQ-700 All McBulk containers to be visually inspected after washing.清洗后要检查所有的麦当劳现调桶：- No syrup remaining on external surfaces or valves- 没有糖浆残留在外部表面或阀门上- no residual syrup, off-odors or foreign materials at interior- 在内壁没有残余糖浆，异味或杂质- no stains没有生锈- maximum 100 ml residual final r
33、inse water in any container- 在任何桶里允许有最多100毫升的残余 冲洗水 McBulk Hoses:麦当劳现调软管- Verify length of the hoses;minimum length is 30 m (95 feed)-确认软管的长度，最少长度是30米15Does the plant follow all requirements for the filling of McBulk containers?工厂是否遵守灌装麦当劳现调桶的要求BO-RQ-700 Net Content:- individual package;target 0.2%净
34、含量每桶在目标上下0.2%-average of full run;=target平均完全运行目标-each container to be tested on net content!-每个桶都要测试其净含量 Labels:All packages to havelegible labels with lot numbers. 标签：所有包装要有清晰的带批号标签 All packages and hoses must be sealed for tamper evidence. 所有包装和软管要密封以防盗Gas Cylinder handling 气瓶的 处理16Does the plant
35、 follow the requirements on the handling andAlling of CO2 & N 2 cylinders?工厂是否遵守处理和灌装二氧化碳和氮气瓶(的 要求(if applicable)BO-RQ-655 A program is implemented addressing:执一个计划来解决-Safe installation at outlets.出气口的安全安装-Filling, transportation and handling of the gas cylinders.-气罐的灌装，运输和处理-Cylinder inspection pro
36、gram (following legal requirements).-气罐检查计划(根据法律的要求)-Inspection & cleaning of CO2cylinders & manifold systems at least yearly.至少每年检查和清洗二氧化碳气罐 和多功能系今次-Invert the cylinders overnight and purge them before refilling.-在重新灌装前把气罐倒过来一个晚上并净化- “Safety Handling training for all personnel and customers.- 给所有员工
37、和顾客提供安全操作培训- Compliance to local laws and regulations.- 遵守地方法律法规- SOP s and records on all the above.- 上面所有一切要有SOP记录BO-SP-225 CO specifications, certificates and incoming inspection; idem as for incoming CO2.二氧化碳标准，证书和进厂的检 验，及二氧化碳Note备注：For Systems, Certification and Follow-Up audits, use this proce
38、ss assessment to verify the status of implementation and effectiveness for the following SystemElements:对于系统，认证和持续审核，使用这个过程评估来确认下列系统组成部分的有效- Document Managemen仪件管理- Record Keeping 记录保存- Process Integrity流程完整- Calibration 校正- Training 培训- Internal Audits 内审- Continual Improvement (Corrective & Preventive Actions)持续改进(更正 /预防行动)4) Comments & Remarks 备注: