浮选机说明书中英文.docx

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1、一、机器的用途:本机广泛应用于分离精选细粒嵌 布的各种有色金届,黑色金届和非金 届矿物。二、机器的结构和工作原理:1、本机系叶轮机械搅拌式浮选 机。2、本机主要由盛浆槽、搅拌装 置、充气装置、排出矿化气泡装置、 电动机等组成。(1) 盛浆槽:它有进浆口,以及 调节矿浆面的闸门装置,它主要由用 钢板焊成的槽体和钢板与圆钢焊成的 闸门组成。(2) 搅拌装置:它用于搅拌矿浆, 防止矿砂在槽体沉淀,它主要由皮带 轮、叶轮、垂直轴等组成,叶轮是由 耐磨橡胶制成的。(3) 充气装置:它由导管进气管 组成,当叶轮旋转时,叶轮腔中产生 负压,将空气通过中空的泵管吸入, 并弥散在矿浆中形成气泡群,这种带 有大量

2、气泡的矿浆由叶轮的旋转力而 被很快的抛向定子,进一步使矿浆中 的气泡细化,及消除浮选槽中矿浆流 的旋转运动,造成大量垂直上升的微 泡,为浮选过程提供必要的条件。1、The use of machineryTheflotation is widely usedfor separatingnoConcentratinthenon-ferrous metal, black metal and nonmetal mine.2、The works principle and the structure of machinery:1. Thisis mechanicmiixinflotation mach

3、ine by the impeller.2. The machine is mainly made up by filling slurry chute, mixing device, inflatable devicethedevicef discharging mineralized bladder, motor etc.(1) Thfilling slurry chute:It hasthe feedingmouthndstrobedevicor adjusting the surfaceof mineslurry .It is madepby chute of jointing by

4、armor plate and strobe of jointing by round steel.(2) The mixing device :It is used for mixing mine slurry to prevent the mine sand deposits at the bottom of chute .It is made upbystrapwheejimpeller,uprightaxisetc, impeller is made of wearable rubber. ThenflatabledeviceIt is madup by pipe and inflat

5、able pipe .When impeller is turning, impeller cavity brings negative pressure ,which makes the air suck into by the emptyumqcndiistribute minelurryto form the bladder .The mine slurry with bladder is throwto statorbytheturnforceofimpellea nd makesaddeh atin theminelurryfinefurther ancavoidtheturnmov

6、emsfnti inelurrystream that in the chute ,produces lots of raising uprightmicrbladdeanqbrovidethenecessity condition for flotation .佝 Thdevicofdischargingineralized bladdert scrapethebladdethatfloatsonthe surface of the chute and is mainly made up by reducer, scrape board.53. Working principles:(4)

7、排出矿化气泡装置:它是将 浮在槽面上的泡沫刮出,主要由电机带动减速器,减速器带动刮板组成。3、本机工作原理:将磨碎的矿石,在磨碎时或磨 碎后加水及必要的药剂经搅拌槽调成 矿浆后,注入开始搅拌的矿浆槽,向 矿浆中导入空气,使其形成大量气 泡,一些不易被水湿润的,即一般称 作疏水性的矿物粒子附着于气泡上, 并与气泡一起浮到矿浆表面,形成矿 化气泡层,另一些容易被水湿润的, 即一般称作亲水性的矿物粒子不附着 于气泡上,而留在矿浆中,将含有特 定矿物的矿化气泡排出,从而达到选 矿的目的。三、机器的润滑:1、主轴轴承采用油杯润滑,采 用钙基润滑脂,每班加油二次。2、减速器采用油浴润滑,润滑 油为45#机

8、油,每六个月换一次。四、机器的安装调试:1、浮选机应安装在坚固的水泥混凝土 基础上,该基础须用水平校核,允差 为1/1000 ,地基须留的沟槽由用户根 据工艺流程自行设计。2、浮选机安装时,也应用水平仪 校正,斜度允差1/1000且须是进料端 高于出料端。When the mine is grinding or after grinding, add water and necessary medicine produces the mine slurry after mixing, feed into thechutethat begirto mix,ad(air into mine slu

9、rry to produce lots of bladder .The minehat noteasilywetbywateattacheihe bladder and float to the surface of mine slurry together to produce the mineralized bladdefloor .Andherest leavesn themine slurry ancdischargethemineralizladder to reach the concentrating purpose.3、The lubrication of machinery1

10、. Thdubricationof mairfoearings oil cup; every shift should add oil twice.2. Thelubrication of reduceris showerday lubricatingoil that is 45,every six months should change once.4、Installing and debugging of machinery1. Flotationshouldnstall onthe steady concretefoundationthat is level, and allowed e

11、rror is 1 per 1000.The size of channel that must be left depends on the process line.2. When the flotation is installing , shouldbeadjustedvith the gradientethe allowedeanerroris 1per1000anidefeeding side is higher than output side .5、The flotation is made up by as follows:(1) The whole set mechanic

12、al part.(2) Motor .五、浮选机成套供应范围包括:(1) 全套机械部分。(2) 电动机。六、试运转和负荷运转:(1) 浮选机开动前要检查各部 螺栓及键紧固有无松动。叶轮锁紧螺 母是否可靠。(2) 大三角带轮及叶轮转动是 否灵活平稳。(3) 检查各润滑部是否良好, 有无漏油。(4) 矿液循环是否堵塞和漏 浆。(5) 液面调节机构是否灵活可 靠。(6) 电机设施是否齐全,灵活 可靠。(7) 外露的旋转部分装置是否 牢固可靠的防护罩。1、试运转:(1) 将浮选机总装后,注入活 水作不少于2小时的运转试验。(2) 在试验过程中,浮选机运 转要平稳灵活、无噪音、无擦碰、无6、Experi

13、mentturn andload turn:(1) Before starting the machine, first examine every part of bolt and the impeller.(2) Are the big v-trip wheel and impeller free and steady?(3) Examin金very part of the lubricating, does the oil leak? Doeihe mineslurry wall upor leak?(5) The device for adjusting the liquid surf

14、ace steady?(6) Are the facilities of motor complete? Doetheouterrotarydevicave the steady shield.1. Experimental turn:(1) After installing, adcthewater to do the experimental turn experiment for about two hours at least. In theexperimenth eflotation turns steadily ,no noise ,no touched ,no vibration

15、 ,no oil leaks,nowatereaks,the raisingtemperatuof bearings ncmorthan 30degreesntigradandthemaxemperature is no more 60degrees .振动,各润滑部位的密封无渗漏,槽(1) The load experiment should be2. The loads turn: 体不漏水,轴承升温不大于30度,最 高温度不超过60度。2、负荷运转:(1) 负荷试验应在用户空运转 正常后进行。(2) 在负荷试验进行中,要 求:泡沫刮板工作正常,转动平稳, 叶轮转动平稳、灵活、可靠,槽体受

16、 料槽及闸门、间槽不得有矿浆流出, 轴承升温不高于35度,最高温度不超 过65度。3、停车检查:在浮选机每次停车时,应细致 检查以下几个方面,如发现问题,必 须解决后方可开始连续运转。(1) 各部螺栓是否松动。(2) 叶轮定子的磨损情况。(3) 各部轴承的运转润滑情 况。(4) 各部管路是否完好。(5) 各电器线路及设施是否灵 活可靠,有无漏电。七、浮选机的使用和保养:1、浮选机的工作能力和工作期 限和其他机器一样是决定于保养及保 持各主要零件的正常工作,所有各工 作部分,3-4个月要进行一次仔细的done after the hollow experiment turn. In theloa

17、dexperimenite quires: the foam scrape board works normally, turns steady, the impeller turns steady, no mine slurry leaks,the raisingtemperaturm ais 35degreeandhe matemperatuiB nomore than 65 degrees.3、Stop to examine:Whefitotation machinstops,should examirthefollowingpart .If founqproblems should b

18、e solved at once:(1) Is the every bolt loose?(2) The fret of impeller stator。(3) Thdubricationof everbearing Is every pipe perfect?(55 Is the wire perfect?7、The use and maintenance flotation machine:1. The capacity and time limit of flotation machineependsithe maintenance and keepingevery main assem

19、blyworks normallyeverypart shouldbeexaminexnce every 3to 4months .In the first months of works, should be examined often.2. Onlytheskilled workecanexamine the machine.3. In orderto changthe assembily time, shouldstore wholeset of easily检查,而在新浮选机最初工作的几个 月要经常检查.2、只有熟练的人员才可进行检 查。3、为了及时更换易损零件,以 缩短停机时间,必

20、须在仓库内经常储 备全套易损件。根据具体情况确定易 损件的使用日期和储备量。4、必须保证给浮选机的操作人 员一定的技术指导或培训力求他全面 熟悉机器。5、为了避免脏物及无用之物混 入油内,注油时应有过滤器,当浮选 机工作时,油盖应密封。6、开车前经过检查,并与上下 工序联系后方可启动。7、开车顺序是:按上闸门开关, 按下启动按钮。8、开车后,严禁用手等触摸旋 转部分。destroyedssemblThequantityanctimeof use depends on the fact use.4. Onlytheskilled workecanoperate the machine.5. Topreventheswaga ddingheoil should have the filter .When the flotation machineorkstheoil coveshouldbesealed.6. Before staring, should contact with other every procedures.7. Starting order: press strobe switch, and the start button.8. After starting, forbid to toucUhe rotary part.

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