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1、MANUAL EQUIPMENT AND TOOLS FOR MAINTENANCE AND INSPECTION Part 4 - Electrical Workshop - Test Equipment and Tools DEP 70.08.10.13-Gen. December 1992 (DEP Circulars 08/95 and 17/95 have been incorporated) DESIGN AND ENGINEERING PRACTICE USED BY COMPANIES OF THE ROYAL DUTCH/SHELL GROUP This document i
2、s confidential. Neither the whole nor any part of this document may be disclosed to any third party without the prior written consent of Shell Internationale Petroleum Maatschappij B.V., The Hague, the Netherlands. The copyright of this document is vested in Shell Internationale Petroleum Maatschapp
3、ij B.V., The Hague, the Netherlands. All rights reserved. Neither the whole nor any part of this document may be reproduced, stored in any retrieval system or transmitted PDF created with pdfFactory Pro trial version in any form or by any means (electronic, mechanical, reprographic, recording or ot
4、herwise) without the prior written consent of the copyright owner. PDF created with pdfFactory Pro trial version PREFACE DEP (Design and Engineering Practice) publications reflect the views, at the time of publication, of: Shell International Oil Products B.V. (SIOP) and Shell International Explora
5、tion and Production B.V. (SIEP) and Shell International Chemicals B.V. (SIC) The Hague, The Netherlands, and other Service Companies. They are based on the experience acquired during their involvementwith the design, construction, operation and maintenance of processing units and facilities, and the
6、y are supplemented with the experience of Group Operating companies. Where appropriate they are based on, or reference is made to, national and international standards and codes of practice. The objective is to set the recommendedstandard for good design and engineeringpractice applied by Group comp
7、anies operating an oil refinery, gas handling installation, chemical plant, oil and gas production facility, or any other such facility, and thereby to achieve maximum technical and economic benefit from standardization. The information set forth in these publications is provided to users for their
8、consideration and decision to implement. This is of particular importance where DEPs may not cover every requirement or diversity of condition at each locality. The system of DEPs is expected to be sufficiently flexible to allow individual operating companies to adapt the information set forth in DE
9、Ps to their own environment and requirements. When Contractors or Manufacturers/Suppliers use DEPs they shall be solely responsible for the quality of work and the attainment of the required design and engineering standards. In particular, for those requirements not specifically covered, the Princip
10、al will expect them to follow those design and engineering practices which will achieve the same level of integrity as reflected in the DEPs. If in doubt, the Contractor or Manufacturer/Supplier shall, without detracting from his own responsibility, consult the Principal or its technical advisor. Th
11、e right to use DEPs is granted by SIOP, SIEP or SIC, in most cases under Service Agreements primarily with companies of the Royal Dutch/Shell Group and other companies receiving technical advice and services from SIOP, SIEP or SIC. Consequently, three categories of users of DEPs can be distinguished
12、: 1)Operating companies having a Service Agreement with SIOP, SIEP, SIC or other Service Company. The use of DEPs by these Operating companies is subject in all respects to the terms and conditions of the relevant Service Agreement. 2)Other parties who are authorized to use DEPs subject to appropria
13、te contractual arrangements. 3)Contractors/subcontractors and Manufacturers/Suppliers under a contract with users referred to under 1) or 2) which requires that tenders for projects, materials supplied or - generally - work performed on behalf of the said users comply with the relevant standards. Su
14、bject to any particular terms and conditions as may be set forth in specific agreements with users, SIOP, SIEP and SIC disclaim any liability of whatsoever nature for any damage (including injury or death) suffered by any company or person whomsoever as a result of or in connection with the use, app
15、lication or implementation of any DEP, combination of DEPs or any part thereof. The benefit of this disclaimer shall inure in all respects to SIOP, SIEP, SIC and/or any company affiliated to these companies that may issue DEPs or require the use of DEPs. Without prejudice to any specific terms in re
16、spect of confidentiality under relevant contractual arrangements, DEPs shall not, without the prior written consent of SIOP and SIEP, be disclosed by users to any company or person whomsoever and the DEPs shall be used exclusively for the purpose for which they have been provided to the user. They s
17、hall be returned after use, including any copies which shall only be made by users with the express prior written consent of SIOP and SIEP. The copyright of DEPs vests in SIOP and SIEP. Users shall arrange for DEPs to be held in safe custody and SIOP or SIEP may at any time require information satis
18、factory to them in order to ascertain how users implement this requirement. All administrative queries should be directed to the DEP Administrator in SIOP. NOTE: In addition to DEP publications there are Standard Specifications and Draft DEPs for Development (DDDs). DDDs generally introduce new proc
19、edures or techniques that will probably need updating as further experience develops during their use. The above requirements for distribution and use of DEPs are also applicable to Standard Specifications and DDDs. Standard Specifications and DDDs will gradually be replaced by DEPs. DEP 70.08.10.13
20、-Gen. December 1992 Page 2 PDF created with pdfFactory Pro trial version TABLE OF CONTENTS 1.INTRODUCTION .4 1.1SCOPE 4 1.2DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS4 1.3DEFINITIONS 4 1.4CROSS REFERENCES.5 2.ELECTRICAL WORKSHOP FACILITY.6 2.1GENERAL6 2.2REQUIREMENTS FOR WORKSHOPS.7 2.
21、3TEST ROOM .10 2.4MOTOR TEST BAY.11 2.5EARTHING REQUIREMENTS 12 2.6LIGHTING INSTALLATION .13 3.TOOLS AND EQUIPMENT FOR ELECTRICAL MAINTENANCE 14 3.1GENERAL14 3.2PERSONAL TOOLS AND INSTRUMENTS.14 4.PORTABLE ELECTRICAL EQUIPMENT. 15 4.1GENERAL15 4.2WELDING APPARATUS .15 4.3DIESEL/GASOLINE DRIVEN GENER
22、ATOR SETS ( TRANSPORTABLE).15 5.REFERENCES 19 APPENDICES .20 APPENDICES APPENDIX 1ELECTRICAL WORKSHOP EQUIPMENT .21 APPENDIX 2ELECTRICAL TEST EQUIPMENT .23 APPENDIX 3GENERAL TOOLS FOR WORKSHOPS 36 APPENDIX 4PERSONAL TOOLS complete with leads, safety clips and carrying case 6320-052, including the op
23、tional accessory FPK2-6110-877 Test leads with fused prods (660 V (ac) / 500 mA fuse, 50 kA breaking capacity) Ranges:0-1000 V (ac)/(dc), 0-10 A (ac)/(dc) 0-20 M Impedance:All dc ranges 20 k/V Above 30 V ac 2 k/V Make:Megger Instruments Type:AVO type 8 Mark 7 Alternative: 18.1Multi-Range Meter Amend
24、ed per Circular 17/95Analoge type; complete with leads,and carrying case F 786, including the optional accessories KS 400, and KY 435/436 Test leads with fused prods (500 V/ 10 A fuse, 100 kA breaking capacity) Ranges:0- 1000 V (ac)/(dc), 0-10 A (ac)/(dc) 1 - 1 M Impedance:All dc ranges 31.6 k/V All
25、 ac ranges 3.16 k/V Make:ABB Type:MA 4 H 19Multi-Range Meter Amended per Circular 17/95Digital Type; complete with leads, safety prods and carrying case 6420-056, including the optional accessory FPK4-6110-920 Test leads with fused prods (660 V ac / 500 mA fuse, 50 kA breaking capacity) Ranges:0-100
26、0 V (ac)/(dc), 0-10 A (ac)/(dc) 0-30 M 30 nF - 30 F Make:Megger Instruments Type:AVO multimeter M 3005 * Alternative : 19.1Multi-Range Meter Amended per Circular 17/95Digital type; complete with leads, and carrying case F 829, including the optional accessories KS 30 Voltage probe (15 k), KS 400, an
27、d KY 435/436 Test leads with fused prods (500 V/ 10 A fuse, breaking capacity 100 kA) Ranges:0-1000 V (ac)/(dc), 0-10 A (ac)/(dc) 0-30 M 30 nF - 30 F Make:ABB Type:Metrahit M 2016 * * “S“ versions are available which are fitted with an RS 232C transmission of measured values to electronic data proce
28、ssing systems. DEP 70.08.10.13-Gen. December 1992 Page 30 PDF created with pdfFactory Pro trial version ItemDescription 20Recording Multimeter Amended per Circular 17/95Continuous line, inkless on waxed paper, mains and battery operated,complete with carrying case ZB 750, including the optional acc
29、essories KS 30 Voltage probe (15 k), KS 400, and KY 435/436 test leads with fused prods (500 V / 10 A fuse, breaking capacity 100 kA) Speeds:1/2/6/12/30/60 cm/h 2/3/6/12/30/60 cm/min. Ranges:0-750 V (ac)/(dc) 0-6 A (ac)/(dc) Make:ABB Type:SE 111 Alternative : 20.1Recording Multi-meter Amended per Ci
30、rcular 17/953-channel thermal graphic printer, mains operated, complete with carrying case 9354 and clamp on probe 9132 Speeds:30/12/6/3/1 DIV/min. and 30/12/6/3/1 DIV/h Ranges:0-750 V (ac), 0-1000A (ac) using clamp probe Make:Hioki Type:Print Hicorder 8710 DEP 70.08.10.13-Gen. December 1992 Page 31
31、 PDF created with pdfFactory Pro trial version ItemDescriptionMESC Code 21Clamp-on Current Transformer (for ABB meters in items 16,17 and 18.) Ratio:1000/500/250 : 1 A Make:ABB (Universal Technic)67.85.14.912.1 Type:US 1000/1 A 22Clamp-on Volt/A Ohm Meter Digital type, complete with test leads, bat
32、teries and case Peak reading lock facility Make:Amprobe Type:CD - 2 (300 A jaws)67.85.14.390.1 Type:ACD - 1 (1000 A jaws)67.85.14.392.1 Alternatives : 22.1Clamp-on Meter Digital display, with data storage Range:0-1000 A, 0-650 V (ac), 0-2000 Make:ABB67.85.14.340.1 Type:DZA 1000 22.2Clamp-on Meter Ra
33、nge:0-1000 V, 0-1000 A, 0-10 k, 10-300 Hz, -50 to +150 C Make:Hioki67.85.14.360.1 Type:3262-50 23Clamp-on Watt Meter side cutter, wire stripper. 4.4Set of metric spanners, 6x7 to 16x17 mm 4.5Set of metric socket snap-on tools, 6x7 to 20x22 mm, including ratchet and extension bars. 4.6Adjustable wren
34、ches, 150 mm, 200 mm, 300 mm. 4.7Set of Allen keys 4.8Files, round, flat, set of needle files. 4.9Junior hacksaw, cable knife, hammer 250 g, pocket ruler. DEP 70.08.10.13-Gen. December 1992 Page 37 PDF created with pdfFactory Pro trial version APPENDIX 5INDUSTRIAL EQUIPMENT ItemDescriptionMESC Code
35、 1Socket Outlet Distribution Switchgear Almaplast distribution board, transportable, galvanized frame mounted (refer to Appendix 7). Make:Mennekes 2Welding Switchgear (Refer to Appendix 8) 3Safety Isolating Transformer Supply for portable electrical apparatus, 50 V max, Single phase, 50/60 Hz, air-c
36、ooled,for industrial use, portable type in accordance with IEC 742 Class 2, non-inherent short circuit proof provided with hand reset, short circuit/overload protection. Enclosure to IP 54-IEC 529. Output:50 V max. Input:220/240 V (or alternative local voltage) Ratings:250 VA - 2x 16 A socket outlet
37、s 630 VA - 3x 16 A socket outlets 1600 VA -3x 16 A socket outlets65.37.38.068.1/076.1 1x 32A socket outlet 4Isolating Transformer (Specifications as Item 3) Voltages 220/220, 240/240 (or other local voltage), with socket outlet to IEC 309, enclosure protection IP 55 (IEC529). Ratings:250, 630, 1600
38、VA - 1 x 16 A, 3 pole.65.37.38.168.1/176.1 DEP 70.08.10.13-Gen. December 1992 Page 38 PDF created with pdfFactory Pro trial version ItemDescriptionMESC Code 5Earth Leakage Circuit Breaker Encapsulated, plug-in type, IP 30, (round, 2 pole, scraping earth) with flexible lead and rubber connector (rou
39、nd, 2 pole, scraping earth). Rating:30 mA, 16 A Voltage:250 V (ac) 50 Hz Make:Felten & Guilleaume67.94.65.50.1 Type:Steckmat FIST-16 Alternative : 5.1As Item 5, but IP 54, and without flexible lead Make:Felten and Guilleaume67.94.65.060.1 Type:Steckmat TNX 6Hand Lamp Industrialtype,50V,vibrationresi
40、stant,double insulated, lamp max 200 W tungsten GLS, lampholder ES butyl rubber enclosure, polycarbonate cover and chromitised suspension hook, protection IP 65. Make:Chalmit69.55.20.405.1 Type:494 H 7Floodlight Portable type, 50 V industrial type, vibration resistant, lamp max. 200 W tungsten GLS o
41、r T/Halogen, lamp holder ES Heavy duty moulded rubber enclosure, polycarbonate cover with steel wire guard. Complete with cast AL alloy bracket suitable for post or foot mounting ( specify on order ), protection IP 65. Make:Chalmit69.55.20.425.1 Type:487 H 8Tripod Collapsible type for flood light, h
42、ot-dip galvanised, adjustable height 1250 - 2000 mm Make:Van Alfen69.82.64.008.1 Type:MS-2614 DEP 70.08.10.13-Gen. December 1992 Page 39 PDF created with pdfFactory Pro trial version ItemDescriptionMESC Code 9Flashing Obstruction Warning Light Portable, weatherproof polypropylene enclosure, battery
43、 operated, 12 V, photocell control Make:BICC Dorman Smith69.65.34.802.1 Type:TrafiLite Lamp TW1/S/12V, Circuit RCTW1/S/12V. DEP 70.08.10.13-Gen. December 1992 Page 40 PDF created with pdfFactory Pro trial version APPENDIX 6EXPLOSION PROTECTED EQUIPMENT ItemDescriptionMESC Code 1Hand Lamp Explosion
44、proof, EEx de II C T3 BVS-nr. 84.8.2012, protection IP 54. Halogen lamp, 24 Volt 70 W, with built-in reflector. Housing is metal alloy with a hard rubber handle. The glass is surrounded by a hard rubber ring for additional mechanical protection. Push button switch. Flexible cable, 2 x 2,5 mm2, 15 m
45、shall be ordered to the recommendations by the lamp manufacturer. Make:ABB-CEAG69.58.30.010.1 Type:KHLE 70 EN 2Explosion Proof Lighting System SEPTRE, suitable for use in Zone 1 areas. The system consists of a transformer/control unit with four 24 V socket outlets, four hand lamps, (tungsten halogen
46、) with cable and plugs. Make:NEI Victor UK 2.1Ex d II B T5, BASEEFA cert. No Ex 81120 Order No.69.58.30.050 .1 042974 ( sytem without lamps, 220-240 Volt) 2.2Hand lamps, 4 pieces, cast aluminium alloy, stainless69.58.30.060.1/066.1 steel, overall guard, toughened glass, 24 Volt 70 W tungsten halogen
47、 lamp, complete with 15m cable and plug. BASEEFA certificate No. Ex 7600/1. 3ExplosionProof,Batteryoperated,Hand-held Floodlight The flood light is suitable for use in Zone 1, protection IP 54. The lamp produces 256 lux at 5 m. The flood light is mounted on the battery pack. The battery is rechargea
48、ble, capacity of 7 hours with a 5 W lamp. A second, smaller lamp ( 1.4 W ) has been installed. With this lamp the battery will last 25 hours. The battery charger is separate, suitable for 220/240 V 50/60 Hz EEx eib II C T3PTB No. Ex-89.C. 2044 ( cert. of conformity) Make:ABB CEAG Type:SEB5 LN EN 5 W
49、 lamp Battery69.55.30.201.1 charger Type:LG 44269.55.30.291 DEP 70.08.10.13-Gen. December 1992 Page 41 PDF created with pdfFactory Pro trial version ItemDescriptionMESC Code 4Flood Light Transportable, suitable for use in Zone 1, with HP sodium lamp, 70 W, 210/270 V (ac) (437 x 283 x 284 mm, 20 kg). The flood light enclosure is aluminium alloy with a bracket and a toughened glass window. Protection