BS-ISO-3183-3-1999.pdf

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1、BRITISH STANDARD BS ISO 3183-3:1999 Petroleum and natural gas industries Steel pipe for pipelines Technical delivery conditions Part 3: Pipes of requirement class C ICS 75.200; 77.140.75 Licensed Copy: sheffieldun sheffieldun, na, Mon Nov 27 06:11:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS ISO

2、 3183-3:1999 This British Standard, having been prepared under the direction of the Engineering Sector Committee, was published under the authority of the Standards Committee and comes into effect on 15 July 1999 BSI 05-2000 ISBN 0 580 32480 X National foreword This British Standard reproduces verba

3、tim ISO 3183-3:1999 and implements it as the UK national standard. The UK participation in its preparation was entrusted by Technical Committee PSE/17, Petroleum and natural gas industries, to Subcommittee PSE/17/1, Linepipe, which has the responsibility to: aid enquirers to understand the text; pre

4、sent to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. A list of organizations represented on this subcommittee c

5、an be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Standards Catalogue under the section entitled “International Standards Correspondence Index”, or by using th

6、e “Find” facility of the BSI Standards Electronic Catalogue. A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from

7、 legal obligations. Summary of pages This document comprises a front cover, an inside front cover, pages i and ii, the ISO title page, pages ii to iv, pages 1 to 50 and a back cover. This standard has been updated (see copyright date) and may have had amendments incorporated. This will be indicated

8、in the amendment table on the inside front cover. Amendments issued since publication Amd. No.DateComments Licensed Copy: sheffieldun sheffieldun, na, Mon Nov 27 06:11:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS ISO 3183-3:1999 BSI 05-2000i Contents Page National forewordInside front cover Fore

9、wordiv Text of ISO 3183-31 Licensed Copy: sheffieldun sheffieldun, na, Mon Nov 27 06:11:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI ii blank Licensed Copy: sheffieldun sheffieldun, na, Mon Nov 27 06:11:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI Licensed Copy: sheffieldun sheffieldun, na, Mon No

10、v 27 06:11:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS ISO 3183-3:1999 ii BSI 05-2000 Contents Page Forewordiv Introduction1 1Scope1 2Normative references2 3Terms and definitions3 4Classification and designation5 4.1Classification5 4.2Designation5 5Information to be supplied by the purchaser6 5

11、.1Mandatory information6 5.2Other information7 5.3Examples for ordering8 6Manufacturing8 6.1General8 6.2Steelmaking9 6.3Pipe manufacturing9 6.4Delivery condition9 6.5Cold expansion and cold sizing11 6.6Strip/plate end welds11 6.7Jointers11 7Requirements11 7.1General11 7.2Chemical composition11 7.3Me

12、chanical and technological properties13 7.4Weldability14 7.5Surface conditions, imperfections and defects17 7.6Dimensions, masses and tolerances18 8Inspection24 8.1Types of inspection and inspection documents24 8.2Specific inspection24 9Marking of the pipes39 9.1General marking39 9.2Special marking4

13、0 10Coatings for temporary protection40 Annex A (informative) Correspondence with API steel grades41 Annex B (normative) Manufacturing procedure qualification41 Annex C (normative) Treatment of imperfections and defects disclosed by visual examination42 Annex D (normative) Non-destructive testing43

14、Bibliography50 Figure 1 Out-of-squareness21 Figure 2 Dimensional deviations of the seam weld23 Figure 3 Sample position and explanation of symbols applied in Table 20 for specifying test piece direction and position28 Figure 4 Flattening test Sampling and testing (schematic)29 Figure 5 Position of i

15、mpact test pieces30 Figure 6 Test piece for the bend test33 Figure 7 Location of hardness measurements (readings)37 Table 1 Classification and designation of steels6 Table 2 Type of pipe, starting material, pipe forming and heat treatment conditions10 Licensed Copy: sheffieldun sheffieldun, na, Mon

16、Nov 27 06:11:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS ISO 3183-3:1999 BSI 05-2000iii Page Table 3 Chemical composition (product analysis) for non-sour service applications12 Table 4 Chemical composition (product analysis) for sour service applications13 Table 5 Requirements for the results o

17、f tensile and bend tests, and for the hydrostatic test15 Table 6 Charpy V-notch test temperature for avoidance of brittle fracture15 Table 7 Charpy V-notch impact energy requirements for avoidance of brittle fracture16 Table 8 Charpy V-notch impact and drop-weight tear (DWT) test requirements for ba

18、se material for the avoidance of long-running shear fracture16 Table 9 Minimum Charpy V-notch impact energy values of base material for avoidance of long-running shear fracture17 Table 10 Preferred outside diameters and wall thicknesses19 Table 11 Tolerance on diameter and out-of-roundness20 Table 1

19、2 Tolerances on wall thickness20 Table 13 Requirements for random length groups21 Table 14 Maximum angle of internal taper for seamless pipe22 Table 15 Maximum radial offset of SAW pipe22 Table 16 Maximum depth of groove of HFW pipe23 Table 17 Maximum height of the weld beads of SAW pipe23 Table 18

20、Maximum misalignment of the weld beads of SAW pipe24 Table 19 Survey on tests and requirements25 Table 20 Type, number, direction and location of the test pieces to be taken per sample for the mechanical tests31 Table 21 Orientation of impact test pieces32 Table A.141 Table D.144 Table D.247 Table D

21、.349 Licensed Copy: sheffieldun sheffieldun, na, Mon Nov 27 06:11:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS ISO 3183-3:1999 iv BSI 05-2000 Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of

22、preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental,

23、 in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3. Draft Inte

24、rnational Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. International Standard ISO 3183 was prepared by Technical Committee ISO/TC 67, Mate

25、rials and equipment for petroleum and natural gas industries, Subcommittee SC 1, Line pipe. Together with the other parts, this part of ISO 3183 cancels and replaces ISO 3183:1980, which has been technically revised. ISO 3183 consists of the following parts, under the general title Petroleum and nat

26、ural gas industries Steel pipe for pipelines Technical delivery conditions: Part 1: Pipes of requirement class A; Part 2: Pipes of requirement class B; Part 3: Pipes of requirement class C. Annex B, Annex C and Annex D form a normative part of this part of ISO 3183. Annex A is for information only.

27、Licensed Copy: sheffieldun sheffieldun, na, Mon Nov 27 06:11:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS ISO 3183-3:1999 BSI 05-20001 Introduction In the preparation of ISO 3183, the committee responsible was unanimous in seeking to avoid specifying the quality level of line pipe to be used for

28、 a particular application. However, the committee recognized that there are several broad quality levels commonly used, and has differentiated between these quality levels as follows. Firstly, the need was recognized to provide a basic quality level which corresponds to that specified in ANSI/API 5L

29、 2. This is designated requirement class A and is considered in ISO 3183-1. Secondly, many purchasers impose requirements different from or additional to the basic standard, for instance concerning toughness and non-destructive testing. This approach is common, for example, for transmission pipeline

30、s. Such overall enhanced requirements are addressed in requirement class B and are considered in ISO 3183-2. Thirdly, there are certain particularly demanding applications, such as sour service, offshore service, and low-temperature service, where very stringent requirements are imposed. Such requir

31、ements are reflected in requirement class C and are considered in this part of ISO 3183. For toughness properties, ISO 3183-3 offers a choice of requirement modules which correspond to concepts for avoidance of either brittle fracture or long-running shear fracture. The drop-weight tear test is part

32、 of those requirement modules which are considered typical for gas lines. The Charpy energy requirements to avoid long-running shear fracture have been derived from established data in accordance with EPRG recommendations 3 for pipelines transporting lean, dry natural gas. It is recognized that rich

33、 gas or two-phase fluids may require enhanced toughness properties which can only be determined case by case. It is the responsibility of the designer to select the appropriate toughness requirement module and to decide whether the specified energy requirements suffice for the intended application o

34、r whether the use of pipe with enhanced toughness properties and/or the use of mechanical crack arrestors is necessary. For pipes of this requirement class C, a weld efficiency factor of 1,0 may be used in pipeline design calculations because of the conditions specified for the manufacture of the pi

35、pes and for the testing of the seam welds. The selection of the requirement class depends on many factors. The properties of the fluid to be conveyed, the service conditions, the design code and any statutory requirements should all be taken into consideration. It is therefore the ultimate responsib

36、ility of the user to select the appropriate requirement class for the intended application. NOTEThis part of ISO 3183 combines a wide range of product types, dimensions and technical restrictions. In some areas of application, the absence of a single international pipeline design standard has result

37、ed in differing national regulations imposing conflicting requirements on users, thus making technical harmonization difficult. Consequently, it may be necessary to amend certain requirements of this part of ISO 3183 to satisfy various national design codes. However, this part of ISO 3183 remains th

38、e basic reference document and such amendments should be specified at the time of enquiry and order. (See for example the note to 8.2.3.3.1.) The steel names used in this part of ISO 3183 do not comply with the regulations given in ISO/TR 4949 1 for the formation of steel names. They have been estab

39、lished using the principle agreed between ISO/TC 67/SC 1 and ECISS/TC 29/SC 2 for the International Standard ISO 3183, and for the European Standard EN 10208, in order to avoid misunderstandings which could arise from different steel names for the same grade. 1 Scope This part of ISO 3183 specifies

40、the technical delivery conditions for unalloyed and alloyed (except stainless) seamless and welded steel pipes. It includes requirements overall more stringent than those specified in ISO 3183-1 and ISO 3183-2 4. This part of ISO 3183 applies to pipes that are normally used for the transmission of c

41、ombustible fluids under particularly arduous conditions, such as offshore service, low temperature service and/or sour service (see 3.5). This part of ISO 3183 is not suitable for cast steel pipes. Licensed Copy: sheffieldun sheffieldun, na, Mon Nov 27 06:11:22 GMT+00:00 2006, Uncontrolled Copy, (c)

42、 BSI BS ISO 3183-3:1999 2 BSI 05-2000 2 Normative references The following normative documents contain provisions which, through reference in this text, constitute provisions of this International Standard. For dated references, subsequent amendments to, or revisions of, any of these publications do

43、 not apply. However, parties to agreements based on this part of ISO 3183 are encouraged to investigate the possibility of applying the most recent editions of the normative documents indicated below. For undated references, the latest edition of the normative document referred to applies. Members o

44、f ISO and IEC maintain registers of currently valid International Standards. ISO 148:1983, Steel Charpy impact test (V-notch). ISO 377:1997, Steel and steel products Location and preparation of samples and test pieces for mechanical testing. ISO 404:1992, Steel and steel products General technical d

45、elivery requirements. ISO 1027:1983, Radiographic image quality indicators for non-destructive testing Principles and identification. ISO 2566-1:1984, Steel Conversion of elongation values Part 1: Carbon and low alloy steels. ISO 3183-1:1996, Petroleum and natural gas industries Steel pipe for pipel

46、ines Technical delivery conditions Part 1: Pipes of requirement class A. ISO 4885:1996, Ferrous products Heat treatments Vocabulary. ISO 4948-1:1982, Steels Classification Part 1: Classification of steels into unalloyed and alloy steels based on chemical composition. ISO 4948-2:1982, Steels Classifi

47、cation Part 2: Classification of steels into unalloyed and alloy steels according to main quality classes and main property or application characteristics. ISO 6507-1:1982, Metallic materials Hardness test Vickers test Part 1: HV 5 to HV 10. ISO 6508:1986, Metallic materials Hardness test Rockwell t

48、est (scales A-B-C-D-E-F-G-H-K). ISO 6892:1984, Metallic materials Tensile testing. ISO 6929:1987, Steel products Definitions and classification. ISO 7438:1985, Metallic materials Bend test. ISO 7539-2:1989, Corrosion of metals and alloys Stress corrosion testing Part 2: Preparation and use of bent-b

49、eam specimens. ISO 8492:1986, Metallic materials Tube Flattening test. ISO 8501-1:1988, Preparation of steel substrates before application of paints and related products Visual assessment of surface cleanliness Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings. ISO 9303:1989, Seamless and welded (except submerged arc-welded) steel tubes for pressure

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