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1、J I S B*65LO 49 4933608 0016462 4 rp JIS UDC 674.05:621.912.001.4 JAPANESE INDUSTRIAL STANDARD Test Methods for Performance and Accuracy of Spindle Moulding Machines JIS B 6510-1989 Translated and Published by Japanese Standards Association Printed in Japan 8s Copyright Japanese Standards Associatio
2、n Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 03:45:21 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S B*b5LO 89 4933608 00Lb863 b W In the event of any doubt arising, the original Standard in J
3、apanese is to be final authority. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 03:45:21 MDTNo reproduction or networking permitted without license from IHS -,-,- UDC 674.05: 621.912.001.
4、4 JAPANESE INDUSTRIAL STANDARD J I S Test Methods for Performance and Accuracy B 6510-1989 of Spindle Moulding Machines i. Scope This Japanese Industrial Standard specifies the test methods related to the functions, running performances and rigidity and inspection methods on static accuracies and ma
5、chining accuracies of the spindle moulding machines of 100 mm or under in effective cutting height for the spindle shaper moulding machines, and of 100 mm or under in effective cutting height and 100 mm or over to 680 mm or under in the distance between the main spindle centres for the double-spindl
6、e moulding machines, among the spindle shaper moulding machines specified in No. 6321 and the double spindle moulding machines specified in No, 6322 of JIS B 0114, hereinafter these are generically referred to as the “spindle moulding machines“. Remark: The units and numerical values given in ( ) in
7、 this Standard are based on the traditional unit and are appended for informa- tive reference. 2. Methods for Functional Tests The functional tests on the spindle moulding machines shall be in ac- cordance with Table 1. Applicable Standards : JIS B 0114-Glossary of Terms for Wood Working Machinery J
8、IS B 6507-General Code of Safety for Wood Working Machinery JIS B 6521-Methods of Measurement for Noise Emitted by Wood Working JIS B 6602-Safety Standards for Construction of Spindle Shapers Machinery Corresponding International Standard: IS0 7 O0 9-W oodworking machines- Single spindle moulding ma
9、chines- N omen- clature and acceptance conditions Reference Standards: JIS B 6501-Test Code for Performance and Accuracy of Wood Working JIS Z 8203-SI Units and the Use of their Multiples and of Certain Other Machinery Units Copyright Japanese Standards Association Provided by IHS under license with
10、 JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 03:45:21 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S B*b5LO 89 W 4933b08 00LbBb5 T 2 B 6510-1989 Table 1. Functional Tests No, 1 - - 2 3 4 5 - 6 7 8 9 Test item Electrical equip me
11、nt Start, stop and running operations of main spindle Changing operation of main spindle speed of rotation Manual feed operation Ascending and descend- ing and clamping operations of main spindle, and operation of automatic stopping device Ascending and descend- ing and clamping operations of table
12、Attaching and detaching of cutter Safety device Lubricating device Test met hod Before and after the running test, examine the insulating condition once each. At an appropriate main spindle speed of rotation, carry out 10 times of start and stop continuously to examine the smoothness and reliability
13、 of actions. Change the main spindle speed of rotation over entire marked speeds of rotation to examine the smoothness of actions and the reliability of indications of the operating device. Examine the smoothness and uniformity of actions throughout overall length of movement by the manual feed hand
14、le, and rotate the sensitive feed handle several times to examine the smoothness and uniformity. Allow the main spindle to ascend and descend to examine the smoothness and uniformity of actions throughout overall length of the motions, and examine the reliability of clamping and the smoothness of ac
15、tions of the clamping device at the both ends and centre of motions. In addition, examine the smoothness and reliability of actions of the automatic stopping device at the both ends of motions. Ascend and descend the table to examine the smoothness and uniformity of actions throughout the overall le
16、ngth of motions. In addition, examine the reliability of clamping and the smoothness of actions of the clamping device at the both ends and centre of motions. Examine the reliability and smoothness of the attaching, detaching and clamping screw of the cutter. Examine the reliability of the safety fu
17、nctions for operators and protective functions for machine see JIS B 6507 and JIS B 66021. Examine the reliability of such functions as oil tightness and proper distribution of quantity of oil. a Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/11
18、11111001, User=Wing, Bernie Not for Resale, 03/14/2007 03:45:21 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S B*bSLO 89 = 4933608 OOLb8bb L 11 3 B 6510-1989 Pneumatic pressure equipment Table 1 (Continued) Test item Oil hydraulic pressure equipment Test method Exami
19、ne the reliability of such functions as oil tightness and pressure regulation. Examine the reliability of such functions as air tightness and pressure regulation, Examine the reliability of functions. Remark: For a spindle moulding machine which is not provided with any functions concerned, the test
20、 items corresponding to these in Table 1 are to be omitted. 3. Methods for Running Tests 3.1 No Load Running Test Rotate the main spindle, continue running for 30 to 60 minutes, measure required electric powers and noise after bearing temperatures have been stabilized , record on respective items sp
21、ecified in Table 2 Record Format 1, and observe , at the same time , by the sense of touch that no abnormal vibration exists. Furthermore, the measurement of the noise shall be in accordance with JIS B 6521. Table 2. Record Format 1 No, Speeds of rotation of Temperatures OC min- Irpml Main spindle b
22、earings Left Right Left Right 1 S Required electric powers Left I Right Remarks 1. Regarding the spindle shaper moulding machine, records shall be filled in the left side columns of Record Format 1. 2. For a spindle moulding machine provided with the speed change device of the main spindle speed of
23、rotation, records shall be taken on at least 2 levels of speeds of rotation including the maximum speed of rotation. 3. Regarding the measuring conditions of noise, these shall be recorded in the description column. 3.2 Load Running Test Carry out the cutting of the test material, measure required e
24、lectric powers and noise , take records on respective items specified in Table 3 Record Format 2, and observe, at the same time, by the sense of touch that no abnormal vibration exists and the conditions of the cut surface. Copyright Japanese Standards Association Provided by IHS under license with
25、JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 03:45:21 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S BSb5LO 89 4933608 001bBb7 3 4 B 6510-1989 In the measurement of the required electric powers, carry out testing by changing dept
26、hs of cut at a constant feed speed or changing feed speeds at a constant depth of cut. Table 3. Record Format 2 I TESI malerid I Tml I Remarks 1. The required electric power for a spindle shaper moulding machine shall be recorded on the left column of Record Format 2. 2. Regarding the cutting direct
27、ion of the test material and measuring conditions of the noise, these shall be recorded on the description column. 3. The tooth shape shall be illustrated and enter its main dimensions. 4. Regarding that of manual operation, required electric power may not be measured. 4. Method for Rigidity Test Th
28、e rigidity test of the spindle moulding machine shall be in accordance with Table 4. Table 4. Rigidity Test No. 1 Test item Flexural rigidity of main spindle system Measuring method Applying a fixed test indi- cator to the end part (side face) of the main spindle, apply a load ( P ) to the main spin
29、dle in horizontal direction( ) , alternately from confronting directions each other, and measure the deflections of the main spindle. Carry out these measurements in respective directions of in the left and right and in the front and rear. Figure for measuring method Note () The position to which th
30、e load is to be applied shail be the nearer position to the main spindle end as far as possible, and the distance from the main spindle end shall be recorded. c Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for
31、 Resale, 03/14/2007 03:45:21 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S B*b510 89 4933608 0016868 5 S 5 B 6510-1989 Remarks 1. The rigidity test of the machines of the same design shall Q) represent by the results of a test which has beencarried out on a represen
32、tative table, and for others it may be omitted. - 2. Regarding the size of the load ( P ) , measurements shall be carried out by applying the recommended load ( P ) by the manufacturer, and this load ( P ) shall be recorded. This measurement shall be carried out with rotating the main spindle after
33、the bearing temperatures have been stabilized. 3. 5. Methods for Static Accuracy Inspections The static accuracy inspections for the spindle moulding machines shall be in accordance with Table 5. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/11
34、11111001, User=Wing, Bernie Not for Resale, 03/14/2007 03:45:21 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S B*b510 89 m 4933608 0016869 7 = 6 B 6510-1989 E a, + .I4 c, .FI + o a, d H - O a k a, pi O 0 d o .o o 4 rl Cu O U Copyright Japanese Standards Association P
35、rovided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 03:45:21 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S B*b510 89 W.4933b08 001b870 3 k a, pi k a, pi J k a , pi O 4 0 .o o u 3 8 pi u3 O 0 .o 0l-I 7
36、B 6510-1989 k a, pi Ln O 0 .o o m $-+ Y A l W Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 03:45:21 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S B*b5LO
37、 89 4933b08 801b7L 5 S 8 B 6510-1989 E a, .c, .FI 5 E) *FI ci u a, d m - O z k a, a m O 0 * o o 4 k a , pi Ln O 0 .o o 4 Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 03:45:21 MDTNo repro
38、duction or networking permitted without license from IHS -,-,- J I S B*b510 89 = Li933608 0016872 7 = . ECC O m R m O O 9 B 6510-1989 Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 03:45:2
39、1 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S B*6510 89 4933608 00116873 9 10 B 6510-1989 * O O I T - - O rl I k a, d a , 5 2 5 + cd a, I+ + a, ba E;: h P a$ 3 E a, P 3 5 !i c, E a, k ? rn cd. E Q 4 n rn a o rn a FI cd rn a o Q 2 2 o i!. 3 x Z $ a, A c, ccicd o a
40、s o H E n m W a, I+ 2 4 2 pc pi cd c, rn *?I a + h % O 3 O eti 3 E rn k a , .Pl I-l 2 o i! 3 cci O c, cd r G E n W a , z c, a, 5 E Q cw O k cd a c cd c, k eti k O G a , a FI cd 4 .Pl k a, 5 eti O a, k c, $ 5 2 P Ti 5 E 2 o a, + cd o cd a d cd s d rn E n m W Copyright Japanese Standards Association P
41、rovided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 03:45:21 MDTNo reproduction or networking permitted without license from IHS -,-,- JIS B*b530 89 W 4933608 0836874 O 11. B 6510-1989 6, Methods for Machining Accuracy Inspections pr T
42、he machining accuracy inspections for the spindle moulding machine shall be in accordance with Table 6. No a - 1 2 Table 6. Machining Accuracy Inspections Inspection item 3 traight- ness of :ut edge surface Accuracy 3f thickness Measuring method Fit a flat right-angled cutter to the cutter fitting p
43、art, cut the edge surface of the test member by apply- ing to the ruler, measure clearances along the overall length with a feeler gauge and by applying a straightedge to the breadth portion of cut-off remnant , and consider the maximum value to be the measured value. Measure the height of the cut-o
44、ff remnant of above-mentioned test member with callipers. Carry out this measure- ment at 3 places of the centre and both ends of the test member, and consider the maximum difference to be the measured value. Figure for measuring method Clearance 7 / p o u t 1504 iit: mm Per- missi- ble value O. 10
45、Per a00 o. 10 Remark: The test member shall be treated with a necessary pre-processing in advance. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 03:45:21 MDTNo reproduction or networking
46、permitted without license from IHS -,-,- JIS B*b530 89 W 4733b08 003b875 2 = B 6510-1989 Edition 1 - Japanese Text Established by Minister of International Trade and Industry Date of Establishment: 1961- 03- O 1 Date of Revision: 1989-03-01 Date of Public Notice in Official Gazette: Investigated by
47、: 1989-03-03 Japanese Industrial Standards Committee Divisional Council on General Machinery This English translation is published by: Japanese Standards Association 1- 24, Akasaka 4, Minato-ku , Tokyo 107 Japan O JSA, 1989 Printed in Tokyo by Hohbunsha Co., Ltd. c) Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 03:45:21 MDTNo reproduction or networking permitted without license from IHS -,-,-