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1、SAE-AS7928/5 ADOPTION NOTICE SAE-AS7928/5, “TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, SPLICE, ELECTRIC, (PERMANENT, TYPE II, CLASS 1) FOR 105 DEG. C. TOTAL CONDUCTOR TEMPERATURE“, was adopted on 31-AUG-99 for use by the Department of Defense (DoD). Proposed changes by DoD activities must b
2、e submitted to the DoD Adopting Activity: Commander, Naval Air Warfare Center, Aircraft Division, Code 414100B120-3, Highway 547, Lakehurst, NJ 08733-5100. Copies of this document may be purchased from the Society of Automotive Engineers 400 Commonwealth Drive Warrendale, Pennsylvania, United States
3、, 15096-0001. http:/www.sae.org/_ Custodians:Adopting Activity: Navy - ASArmy - CR Navy - AS Air Force - 11 DLA - GS Reviewer Activities: Army - AV Navy - EC, MC FSC 5940 DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. Copyright 1999 Society of Automotive Engineers,
4、 Inc.Printed in the U.S.A. All rights reserved QUESTIONS REGARDING THIS DOCUMENT: (724) 772-8510FAX: (724) 776-0243SAE WEB ADDRESS:http:/www.sae.org TO PLACE A DOCUMENT ORDER: (724) 776-4970 FAX: (724) 776-0790 400 Commonwealth Drive, Warrendale, PA 15096-0001 SAE Technical Standards Board Rules pro
5、vide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the u
6、ser.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. SHEET 1 OF 4 AS7928/5 THIRD ANGLE PROJECTION AEROSPACE STANDARD AS7928/5 ISSUED 1999-04 TERMINALS, LUG AND SPLICES, CONDUCTO
7、R, CRIMP STYLE, SPLICE, ELECTRIC, (PERMANENT, TYPE II, CLASS 1) FOR 105C TOTAL CONDUCTOR TEMPERATURE PREPARED BY SAE SUBCOMMITTEE AE-8C2PROCUREMENT SPECIFICATION: NONE FEDERAL SUPPLY CLASS 5940 NOTICE THIS DOCUMENT HAS BEEN TAKEN DIRECTLY FROM U.S. MILITARY SPECIFICATION MIL-T-7928/5B, AMENDMENT 1 A
8、ND CONTAINS ONLY MINOR EDITORIAL AND FORMAT CHANGES REQUIRED TO BRING IT INTO CONFORMANCE WITH THE PUBLISHING REQUIREMENTS OF SAE TECHNICAL STANDARDS. THE INITIAL RELEASE OF THIS DOCUMENT IS INTENDED TO REPLACE MIL-T-7928/5B, AMENDMENT 1. ANY PART NUMBERS ESTABLISHED BY THE ORIGINAL SPECIFICATION RE
9、MAIN UNCHANGED. THE ORIGINAL MILITARY SPECIFICATION WAS ADOPTED AS AN SAE STANDARD UNDER THE PROVISIONS OF THE SAE TECHNICAL STANDARDS BOARD (TSB) RULES AND REGULATIONS (TSB 001) PERTAINING TO ACCELERATED ADOPTION OF GOVERNMENT SPECIFICATIONS AND STANDARDS. TSB RULES PROVIDE FOR (A) THE PUBLICATION
10、OF PORTIONS OF UNREVISED GOVERNMENT SPECIFICATIONS AND STANDARDS WITHOUT CONSENSUS VOTING AT THE SAE COMMITTEE LEVEL, AND (B) THE USE OF THE EXISTING GOVERNMENT SPECIFICATION OR STANDARD FORMAT. UNDER DEPARTMENT OF DEFENSE POLICIES AND PROCEDURES, ANY QUALIFICATION REQUIREMENTS AND ASSOCIATED QUALIF
11、IED PRODUCTS LISTS ARE MANDATORY FOR DOD CONTRACTS. ANY REQUIREMENT RELATING TO QUALIFIED PRODUCTS LISTS (QPLS) HAS NOT BEEN ADOPTED BY SAE AND IS NOT PART OF THIS SAE TECHNICAL DOCUMENT. -,-,- 400 Commonwealth Drive, Warrendale, PA 15096-0001 TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, SPLI
12、CE, ELECTRIC, (PERMANENT, TYPE II, CLASS 1) FOR 105C TOTAL CONDUCTOR TEMPERATURE AEROSPACE STANDARD AS7928/5 SHEET 2 OF 4 AS7928/5 THE COMPLETE REQUIREMENTS FOR PROCURING THE SPLICE DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF SPECIFICATION MIL-T-7928. MIL-T-7928/5 IS NOT
13、FOR NAVY USE. FOR NAVY USE, USE MIL-S-81824 SPLICE. TABLE I REQUIREMENTS: 1.MIN CABLE INSULATION SUPPORT:.060 FOR DASH 1 AND 2 .094 FOR DASH 3, 4 AND 5 2.MATERIAL: COPPER (SEE ACQUISITION SPECIFICATION) OR COPPER ALLOY. MATERIAL SHALL HAVE ADEQUATE ELECTRICAL CONDUCTIVITY AND SHALL BE SUFFICIENTLY S
14、TRONG TO RESIST CRACKING AFTER FORMING AND CRIMPING. 3.INSULATING SLEEVE: SEE ACQUISITION SPECIFICATION. 4.FINISH: METAL, TIN PLATED: SEE ACQUISITION SPECIFICATION. 5.DIMENSION B TO BE DETERMINED AS THE AVERAGE OF TWO DIAMETERS MEASURED AT RIGHT ANGLES. 6.THE INSPECTION WINDOW AND LOCATOR SHALL PROV
15、IDE A POSITIVE MEANS OF POSITIONING SPLICE IN THE APPLICABLE CRIMPTING TOOL AND PROVIDE VISIBLE INSPECTION OF STRIPPED WIRE ENDS. 7.CRIMPING TOOLS: CRIMPING TOOLS FOR THE MIL-T-7928/5 SPLICES SHALL BE AS SPECIFIED BELOW. -,-,- 400 Commonwealth Drive, Warrendale, PA 15096-0001 TERMINALS, LUG AND SPLI
16、CES, CONDUCTOR, CRIMP STYLE, SPLICE, ELECTRIC, (PERMANENT, TYPE II, CLASS 1) FOR 105C TOTAL CONDUCTOR TEMPERATURE AEROSPACE STANDARD AS7928/5 SHEET 3 OF 4 AS7928/5 8.INSULATION SUPPORT AND WIRE BARREL MAY BE MULTIPLE PIECE CONSTRUCTION. CONTOUR MAY VARY FROM THAT SHOWN, WITHIN SPECIFIED DIMENSIONS,
17、BUT WIRE LEAD-IN TO WIRE BARREL SHALL BE PROVIDED. 9.QUALIFICATION: FOR QUALIFICATION, SPLICES SHALL BE TESTED WITH ANYONE OF THE FOLLOWING WIRES: MIL-W-22759/1, 9 OR 11 OR MIL-W-81381/7. 10.PART NUMBER: CONSISTS OF THE LETTER “M”, THE BASIC NUMBER OF THIS SPECIFICATION SHEET, AND A DASH NUMBER TAKE
18、N FROM TABLE I. EXAMPLE: M7928/5-1 SPLICE FOR 26-24 WIRE RANGE. 11.MIL-T-7928/5, UPON ISSUANCE OF A QPL FOR MIL-T-7928/5 SUPERSEDES MIL-T-7928/3 FOR PROCUREMENT AND NEW DESIGN. EXISTING STOCK OF M7928/3-2, -3 AND -4 ARE INTERCHANGEABLE WITH M7928/5-3, -4 AND -5 AND MAY BE USED UNTIL EXHAUSTED. EXIST
19、ING STOCK OF M7928/3-1 SHOULD BE SCRAPPED SINCE NO QPL HAS BEEN ESTABLISHED. AS REPLACEMENT, USE THE FOLLOWING EQUIVALENT DASH NUMBERS. 12.FLATTENING OF INSULATION SLEEVE TO FORM LOCATOR MAY CAUSE THE SLEEVE TO EXCEED THE E DIMENSION BY .050 MAX IN THE LOCATOR AREA FOR THE -1 THROUGH -4 AND .060 FOR
20、 THE -5. -,-,- 400 Commonwealth Drive, Warrendale, PA 15096-0001 TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, SPLICE, ELECTRIC, (PERMANENT, TYPE II, CLASS 1) FOR 105C TOTAL CONDUCTOR TEMPERATURE AEROSPACE STANDARD AS7928/5 SHEET 4 OF 4 AS7928/5 NOTES: 1.DIMENSIONS ARE IN INCHES. 2.METRIC EQUIVALENTS (TO THE NEAREST .01mm) ARE GIVEN FOR GENERAL INFORMATION ONLY AND ARE BASED UPON 1 INCH = 25.4mm.