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1、? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ?!?!? ? ? ? ?“? ? ? ? ? ? ? ? ? B64113EN/01DEFINITION OF WARNING, CAUTION, AND NOTE s1 DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are cl
2、assified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine. WARNING Applied when there is a danger of the user being injured or when there is a dan
3、ger of both the user being injured and the equipment being damaged if the approved procedure is not observed. CAUTION Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed. NOTE The Note is used to indicate supplementary information other than Warni
4、ng and Caution. ? Read this manual carefully, and store it in a safe place. B64113EN/01PREFACE p1 PREFACE This manual describes the electrical and structural specifications required for connecting the FANUC Series 0i/0i Mate CNC control unit to a machine tool. The manual outlines the components comm
5、only used for FANUC CNC control units, as shown in the configuration diagram in Chapter 2, and supplies additional information on using these components with the Series 0i/0i Mate. Refer to individual manuals for the detailed specifications of each model. The models covered by this manual, and their
6、 abbreviations are: Product nameAbbreviation FANUC Series 0iTC0iTC FANUC Series 0iMC0iMCSeries 0i FANUC Series 0iPC0iPC FANUC Series 0i MateTC0i MateTC FANUC Series 0i MateMC0i MateMC Series 0i Mate Applicable models B64113EN/01PREFACE p2 This manual consists of Chapters 1 to 13 and Appendixes. Chap
7、ter titleDescription Chapter 1 CONFIGURATION Outlines connections for the Series 0i/0i Mate and guides the reader concerning additional details. Chapter 2 TOTAL CONNECTION DIAGRAM This chapter shows the total connection diagram. Chapter 3 INSTALLATION This chapter describes the installation conditio
8、ns for the Series 0i/0i Mate. 1)Required power supply 2)Heat generated 3)Connector arrangement on the control unit 4)Noise prevention Chapter 4 CONNECTING THE POWER SUPPLY This chapter describes how to connect the power supply. Chapter 5 CONNECTING PERIPHERAL UNITS This chapter describes how to conn
9、ect the following peripheral devices: 1)MDI units 2)I/O devices (via RS232C) 3)Manual pulse generators Chapter 6 CONNECTING THE SPINDLE UNIT This chapter describes how to connect the spindle servo unit, the spindle motor. Chapter 7 SERVO INTERFACE This chapter describes how to connect the servo unit
10、 and the servo unit. Chapter 8 CONNECTION TO FANUC I/O Link This chapter describes the use of FANUC I/O Link to expand the machine interface I/O. Chapter 9 CONNECTION OF I/O Link SLAVE DEVICES This chapter describes the addresses and connector pins for signals transferred between the Series 0i/0i Ma
11、te and the machine. Describes the I/O unit for Series 0i. Chapter 10 EMERGENCY STOP SIGNAL This chapter describes the handling of emergency stop signals. The user must read this chapter before attempting to operate the CNC. Chapter 11 HIGHSPEED SERIAL BUS (HSSB) This chapter describes the highspeed
12、serial bus (HSSB) supported by the Series 0i. Chapter 12 FANUC DNC2 This chapter describes connections for the FANUC DNC2. Chapter 13 OTHER NETWORK CONNECTION This chapter lists manuals related to the Ethernet, DeviceNet, and other networks AppendixA External dimensions of unit B 20pin interface con
13、nectors and cables C Connection cable (Supplied from US) D Optical fiber cable E Liquid crystal display (LCD) F Memory card interface G Procedure for fixing the memory card Configuration of the manual B64113EN/01PREFACE p3 The following table lists the manuals related to Series 0iC, Series 0i MateC.
14、 This manual is indicated by an asterisk(*). Manual name Specification number FANUC Series 0iMODEL C/0i MateMODEL C DESCRIPTIONS B64112EN FANUC Series 0iMODEL C/0i MateMODEL C CONNECTION MANUAL (HARDWARE) B64113EN* FANUC Series 0iMODEL C/0i MateMODEL C CONNECTION MANUAL (FUNCTION) B64113EN1 FANUC Se
15、ries 0iPC CONNECTION MANUAL (FUNCTION) B64153EN FANUC Series 0iTC OPERATORS MANUALB64114EN FANUC Series 0iMC OPERATORS MANUALB64124EN FANUC Series 0i MateTC OPERATORS MANUALB64134EN FANUC Series 0i MateMC OPERATORS MANUALB64144EN FANUC Series 0iPC OPERATORS MANUALB64154EN FANUC Series 0iMODEL C/0i M
16、ateMODEL C MAINTENANCE MANUAL B64115EN FANUC Series 0iMODEL C/0i MateMODEL C PARAMETER MANUAL B64120EN FANUC Series 0iPC PARAMETER MANUALB64160EN PROGRAMMING MANUAL Macro Compiler/Macro Executor PROGRAMMING MANUAL B61803E1 FANUC MACRO COMPILER (For Personal Computer) PROGRAMMING MANUAL B66102E PMC P
17、MC Ladder Language PROGRAMMING MANUALB61863E PMC C Language PROGRAMMING MANUAB61863E1 Network PROFIBUSDP Board OPERATORS MANUALB62924EN Ethernet Board/DATA SERVER Board OPERATORS MANUAL B63354EN AST Ethernet Board/FAST DATA SERVER OPERATORS MANUAL B63644EN DeviceNet Board OPERATORS MANUALB63404EN Re
18、lated manuals of Series 0iC/0i MateC B64113EN/01PREFACE p4 Manual name Specification number OPEN CNC FANUC OPEN CNC OPERATORS MANUAL Basic Operation Package 1 (For Windows 95/NT) B62994EN FANUC OPEN CNC OPERATORS MANUAL (DNC Operation Management Package) B63214EN The following table lists the manual
19、s related to SERVO MOTOR is/i/is series Manual name Specification number FANUC AC SERVO MOTOR is/i series DESCRIPTIONS B65262EN FANUC AC SERVO MOTOR is series DESCRIPTIONS B65302EN FANUC AC SERVO MOTOR is/i/is series PARAMETER MANUAL B65270EN FANUC AC SPINDLE MOTOR i series DESCRIPTIONS B65272EN FAN
20、UC AC SPINDLE MOTOR is series DESCRIPTIONS B65312EN FANUC AC SPINDLE MOTOR i/i series PARAMETER MANUAL B65270EN FANUC SERVO AMPLIFIER i series DESCRIPTIONS B65282EN FANUC SERVO AMPLIFIER i series DESCRIPTIONS B65322EN FANUC AC SERVO MOTOR is/i series FANUC AC SPINDLE MOTOR i series FANUC SERVO AMPLI
21、FIER i series MAINTENANCE MANUAL B65285EN FANUC AC SERVO MOTOR is series FANUC AC SPINDLE MOTOR i series FANUC SERVO AMPLIFIER i series MAINTENANCE MANUAL B65325EN Related manuals of SERVO MOTOR is/i/is series B64113EN/01Table of Contents c1 DEFINITION OF WARNING, CAUTION, AND NOTEs1. . . . . . . .
22、. . . . . . . . . . . . . . . . . . PREFACEp1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. CONFIGURATION1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1C
23、ONTROL UNIT CONFIGURATION AND COMPONENT NAMES2. . . . . . . . . . . . . . . . . . . . . . 1.1.1Configurations of Control Units2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2HARDWARE OVERVIEW7. . . . . . . . . . . . . . . . . . . . . .
24、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. TOTAL CONNECTION DIAGRAMS9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. INSTALLATION13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25、. 3.1ENVIRONMENT FOR INSTALLATION14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.1Environmental Requirements Outside the Control Unit14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2POWER SUPPLY CAPACITY15. . . . . . . . . .
26、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.1Power Supply Capacities of CNCrelated Units15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL MAGNETIC CABINET16.
27、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4THERMAL DESIGN OF THE CABINET18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.1Temperature Rise within the Cabinet18. . . . . . . . . .
28、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.2Cooling by Heat Exchanger18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.3Heat Output of Each Unit19. . . . . . . . . . . . . . . . . . . . .
29、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.4Thermal Design of Operators Panel20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5ACTION AGAINST NOISE22. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30、 . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.1Separating Signal Lines22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.2Ground24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.3Connecting the Ground Terminal of the Control Unit25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.4Noise Suppressor26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32、. . . . . . . . . . . . . . . . . . . . . . . . 3.5.5Cable Clamp and Shield Processing27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.6Measures Against Surges due to Lightning30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33、 . . . . . . . . . . . . . . 3.6CONTROL UNIT32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6.1Installation of the Control Unit32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34、 . . . . . . . . . . . 3.7CABLING DIAGRAM35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8DUSTPROOF MEASURES FOR CABINETS AND PENDANT BOXES35. . . . . . . . . . . . . . . . . . . . 4. POWER SUPPLY CONNECTION36. . . . . . . .
35、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1GENERAL37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2TURNING ON AND OFF THE POWER TO THE CONTROL UNIT38. . . . . . . . . . . . . . . .
36、. . . . . . . 4.2.1Power Supply for the Control Unit38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.2External 24 VDC Power Supply and Circuit Configurations39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.3Procedure f
37、or Turning On the Power43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.4Procedure for Turning Off the Power44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3CABLE FOR POWER SUPPLY TO CONT
38、ROL UNIT45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4BATTERIES46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.1Battery for Memory Backup (3VDC)46. . . . . . . . . . . . . . . . .
39、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.2Battery for Separate Absolute Pulse Coders (6VDC)50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.3Battery for Absolute Pulse Coder Built into the Motor (6VDC)51. . . . . . . . . . . . . . . . .
40、. . . . . . . . . . . . . B64113EN/01Table of Contents c2 5. CONNECTION TO CNC PERIPHERALS52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1CONNECTION OF MDI UNIT53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.1Ge
41、neral53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.2Key Layout of Separatetype MDI53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2CON
42、NECTION WITH INPUT/OUTPUT DEVICES56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.1Overview56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.2Connecting I/O Devices57. . . .
43、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.3RS232C Serial Port58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.4RS232C Interface Specification60. .
44、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.5FANUC Handy File Connection69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3CONNECTING THE HIGHSPEED SKIP (HDI)70. . . . . . . . .
45、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.1General70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.2Connection to the Highspeed Skip (HDI)71. . . . . . . . . . . . . . . . . .
46、. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.3Input Signal Rules for the Highspeed Skip (HDI)72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6. SPINDLE CONNECTION73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1SERIAL SPINDLE74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.1Connection of One to Two Serial Spindles74. . . . . . . . . .