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1、WR系列热电偶WR Series ThermocoupleWZ系列热电阻WR Series Thermocouple使 用 安 装 手 册 Installation & Operation Manual安徽天康（集团）股份有限公司Anhui Tiankang (Group) Shares Co., Ltd目 录Index1、概述 General Description.12、工作原理 Operation Theory13、结构 Configuration24、主要技术参数 Main Technical Parameters 35、安装及使用Installation & Operation56、
2、可能发生的故障及维修 Possible Troubles & Maintenance77、运输及储存 Transportation & Storage88、订货须知 Notices in Ordering89、型号命名Type Naming91、 概述General Description工业用热电偶作为温度测量和调节的传感器，通常与显示仪表等配套，以直接测量各种生产过程中-401600液体、蒸汽和气体介质以及固体表面温度；As sensor for temperature measuring and regulation, industrial-purpose thermocouple is
3、 usually connected with display meter and other meters to directly measure temperature of liquid, vapor, gas and solid surface ranging from -40 to 1600.工业用热电阻作为温度测量和调节的传感器，通常与显示仪表等配套，以直接测量各种生产过程中-200500液体、蒸汽和气体介质以及固体表面温度。As sensor for temperature measuring and regulation, industrial-purpose thermal
4、resistance is usually connected with display meter and other meters to directly measure temperature of liquid, vapor, gas and solid surface ranging from -200 to 500. 2、 工作原理Operation Theory12.1热电偶工作原理 Operation Theory of Thermocouple热电偶工作原理是基于两种不同成分的导体两端连接成回路，如两连接端温度不同，则在回路内产生热电流的物理现象。热电偶由两根不同导线(热电极
5、)A和B组成，它们的一端T1是互相焊接的，形成热电偶的测量端T1(也称工作端)。将它插入待测温度的介质中；而热电偶的另一端T0(参比端或自由端)则与显示仪表相连，如果热电偶的测量端与参比端存在温度差，则显示仪表将指出热电偶产生的热电动势。热电偶的热电动势随着测量端温度的升高而增大，它的大小只与热电偶的材料和热电偶两端的温度有关，而与热电级的长度、直径无关。Thermocouple is based on physical phenomenon that two conductor of different materials is connected to form return circui
6、t, when temperature on both contact is different, it results in thermoelectric potential in return circuit. 2.2热电阻工作原理Operation Theory of Thermal Resistance热电阻是利用金属导体或半导体有温度变化时本身电阻也随着发生变化的特性来测量温度的，热电阻的受热部分(感温元件)是用细金属丝均匀地绕在绝缘材料作成的骨架上，当被测介质有温度梯度时，则所测得的温度是感温元件所在范围内介质层的平均温度。制造热电阻的材料应具有以下特点：大的温度系数，大的电阻率，
7、稳定的化学物理性能和良好的复现性等。在现有的各种纯金属中，铂、铜和镍是制造热电阻的最合适的材料。其中铂因具有易于提纯，在氧化性介质中具有高的稳定性以及良好的复现性等显著的优点，而成为制造热电阻的理想材料。It is based on that temperature change of material results in change of its resistance. When resistance value changes, the working instrument will display relevant temperature.3、 结构Configuration3.1感
8、温元件直径及材料Diameter & Material of Thermal Elements3.1.1 热电偶Thermocouple偶丝形式 Filament Form套管直径 Tube Diameter 套管材质 Tube Material EJT KNS单支式Filament Form 2 1Cr18Ni9TI GH30301Cr18Ni9TiGH3039 3 4 5 6 8双支式 Simplex Page: 4 3 4 5 6 83.1.2 热电阻Thermal Resistance偶丝形式Filament Form套管直径Tube Diameter套管材质 Tube Materia
9、l Pt100单支式Simplex3 1Cr18Ni9TI 4568双支式 Duplex45683.2 接线盒 Junction Box3.2.1接线盒供连接热电偶、热电阻参比端和显示仪表之用;Junction box is for connection between reference end of thermocouple and display instrument.3.2.2 接线盒防护等级IP65; Protection Class of Junction Box: IP653.2.3 防水接线盒结构图 Structural Figure of Junction Box3.3 安装
10、固定装置 Installation & Fixing Devices3.3.1 卡套螺纹接头 Threaded Head with Fastener 卡套Fastener 扳手Spanner 固定卡套Fixed Fastener 可动卡套Movable Fastener代号和尺寸Code & Size 铠装偶外径d Outer Diameter of Armored Thermocouple865432 M M161.5 M121.5 S 22 193.3.2 固定螺纹式Threaded Connector 3.3.3 活动法兰式 Movable Flange 4、 主要技术参数Main Te
11、chnical Parameters4.1 产品执行标准Executive StandardIEC1515IEC751GB/T16839-1997JB/T8622-19974.2 测温范围及允差Measuring Range & Tolerance4.2.1热电偶Thermocouple型 号Type分度 号Graduation 允差等级 Tolerance Class 允差值 Tolerance Value测温范围Measuring Range允差值Tolerance Value测温范围Measuring RangeWRN K1.5-40+3752.5-40+3330.004|t|37510
12、000.0075|t|3331200WRE E1.5-40+3752.5-40+3330.004|t|3758000.0075|t|333900WRP S10+11001.506001+0.003(t-1100)110016000.0025|t|6001600WRR B0.0025|t|6001700注：t为实际温度，允许可用温度度数表示，也可用实际温度的百分数表示，取其大者。Notes: t is the actual temperature. It may be indicated with temperature centigrade or percentage of centigrad
13、e, the bigger one is preferred.4.2.2热电阻Thermal Resistance分度号Graduation测温范围Measuring Range精度等级Accuracy Class允许偏差TolerancePt100-200+500A级(0.15+0.002)ltlB级(0.30+0.005)ltl4.3 防护等级：IP65 Protection Class: IP654.4常温绝缘电阻Insulation Resistance under Normal Temperature4.4.1热电偶Thermocouple热电偶在环境温度为2015，相对湿度不大于8
14、0%，试验电压为50050V（直流）电极与外套管之间的绝缘电阻100M.m。Insulation resistance between electrode and outer tube is no less than 100Mm under condition that ambient temperature is 2015, relative humidity is no more than 80%, and test voltage is 50050V (D.C.).绝缘电阻用M表示，即为常温绝缘与热电偶长度的乘积，对于长度小于1m的热电偶按1m计算。The unit is Mm，or p
15、roduct of insulation resistance and thermocouple length. Thermocouple with length less than 1m is considered as 1m. in calculation.4.4.2热电阻Thermal Resistance热电阻在环境温度为1535，相对湿度不大80%，试验电压为10100V（直流）电极与外套管之间的绝缘电阻100MInsulation resistance between electrode and outer tube is no less than 100Munder condit
16、ion that ambient temperature is 1535, relative humidity is no more than 80%, and test voltage is 10100V (D.C.).4.5 热响应时间Thermal Response Time 当温度出现阶跃变化时，仪表的电流输出信号变化至相当于该阶跃变化的50%所需的时间，通常以0.5表示When step change of temperature happens, 0.5 is used to indicate the time for current output signal of instru
17、ment changes into 50% of the step change value.4.6 公称压力Nominal Pressure 一般是指室温下保护管所能承受的静态外压力而不破裂，试验压力取公称压力的1.5倍。允许工作压力不仅与保护管材料、直径、壁厚有关，还与其结构形式、安装方法、插入深度以及被测介质的温度、流速和种类有关。It generally refers to the sustainable static pressure from outside on protection tube without breakage. It concern not only mater
18、ial, diameter & wall thickness of protection tube, but the structure, mounting way, insert length, flow speed and category of tested media as well.5、 安装及使用Installation & Operation5.1 环境条件Ambient Conditionsa. 环境温度:-2580 Ambient Temperature:b. 相对湿度:595% Relative Humidityc. 机械振动: f55Hz,振幅0.15mm Mechani
19、cal Shock: f55Hz,d. 周围空气中不含有引起热电偶、热电阻腐蚀的介质There shall be no corrosive medium on components in ambient air.5.2 应避免在炉门或加热物体过紧之处安装,接线盒不可碰触被测介质的容器壁。安装地点尽量避免强烈震动。Installation close to boiler door or heated object shall be avoided. Contact of wiring box with container wall tested medium is forbidden. Stro
20、ng shock in installation place shall be avoided as possible as it could. 5.3 安装套管的安装Installation of Mounting Tube安装套管是设备制造中预装的，所以在设计设备时应根据设备内被测介质的温度、压力、流速等因素选择套管的形式及材质，选择的要点是套管的结构强度要不低于设备本身，甚至应高出设备。The tube is pre-mounted in manufacturing the device, therefore type and material of the tube shall be
21、selected in designing the device according to temperature, pressure, flow speed and other factors of the medium to be tested. The key lies in that strength of the tube shall remain no lower than the device itself, or even higher than the latter.套管的安装有焊接式、法兰连接式、固定螺纹连接式等，不管选用哪种安装方式，均必须采用切实可行的工艺保证焊接及连接
22、的强度，必要时采用螺纹连接和焊接共用的手段，以保证设备运行的安全。 The tube could be mounted through welding, flange connection, threaded connection or other ways. Nevertheless, strength of welding or connection shall be ensured. If necessary, both threaded connection and welding shall be adopted to ensure operation safety.5.4 接线Wi
23、re Connection5.4.1导线的选择Wire Selectiona.热电偶的连接导线应使用与热电偶分度号相匹配的补偿导线，应根据距离远近，环境温度及有关防护要求选择不同型号，不同截面积的补偿导线；The compensation wire shall match with the graduation of thermocouple. Compensation wires of different cross-section area or types shall be selected depending on distdistance, ambient temperature,
24、and demands on protection.b.热电阻的连接导线一般选用铜芯导线，根据距离远近选择导线的截面积的大小，根据环境选择导线的绝缘材料及不同的防护性能；Generally, copper conductor shall be adopted for connection wire of thermal resistance. Cross-section area of the wire to be selected depends on distance, and insulation materials and different protections of the wi
25、re to be selected depend on environment conditions.5.4.2 热电偶接线方法Wiring Method of Thermocouple1、热电极 Thermoelectrode 2、接线盒 Wiring Box 3、补偿导线 Compensation Wire 4、显示仪表Display Meter5.4.3 热电阻接线方法Wiring Method of Thermal Resistance1、 热电阻 Thermal Resistance 2、接线盒 Wiring Box 3、导线 Wire 4、显示仪表Display Meter6、 可
26、能发生的故障及维修Possible Troubles & Maintenance6.1 热电偶Thermocouple序号No.故障现象Technical Trouble可能原因 Possible Reason修理方法Solution1测量表显示值偏低Low display value of measuring instrument1 热电偶内部电极漏电(铠装热电偶绝缘太低)；Electricity leak of inner electrode of thermocouple2 接线盒内接线柱间短路；Short circuit of wiring pole inside wiring box
27、3 补偿导线短路；Short circuit of compensational wire4 补偿导线与热电偶分度号配错；Match mistake between compensational wire and thermocouple graduation5 热电偶安装位置不当或插入深度不够；Unsuitable installation position or less insert length6 热电偶参比端温度过高；Extreme high temperature of reference end of thermocouple7 补偿导线与热电极极性接反；Wrong connec
28、tion between compensational wire and electrode pole8 热电偶种类与仪表刻度不一致；Discrepancy between thermocouple category and instrument scale1 检查热电偶绝缘性能，将热电偶工作端打开烘干或更换；check insulation performance of armored thermocouple, open measuring end of armored thermocouple for drying or replace2 清洁接线座，并进行干燥处理；Clean wiri
29、ng stand and dry it3 将短路处重新绝缘或更换补偿导线；Conduct new insulation or replace compensational wire4 换成与热电偶分度号相同补偿导线；replace with compensational wire of the same graduation with that of thermocouple5 改变安装位置或插入深度；Change installation place or insert length6准确地进行参比端温度补偿；Conduct exactly compensation on reference
30、 end7重新改接；Change connection8更换热电偶及补偿导线，使之与测量仪表分度号相同。Replace with thermocouple and compensational wire of the same graduation with measuring instrument2测量仪表显示值偏高High display value of measuring instrument1 热电偶与测量仪表分度号不符；Discrepancy between thermocouple and graduation of measuring instrument2 补偿导线与热电偶分
31、度号不符；.Discrepancy between compensational wire and thermocouple graduation1 更换热电偶，补偿导线，使之与仪表相符。Replace thermocouple and compensational wire2 换成同分度号的补偿导线；Replace with compensational wire of the same graduation3测量仪表显示值不稳(在仪表故障情况下) Instability of display value of measuring instrument1 热电极与接线柱接点不良；Poor c
32、onnection between electrode and wiring pole2 补偿导线与热电偶分度号不符；Discrepancy between compensational wire and thermocouple graduation1 更换热电偶，补偿导线，使之与仪表相符；Repair poor connection or replace with new compensational wire2 找出接地、断续短路或断路处修好或更换新的补偿导线。Replace thermocouple and compensational wire4热电势发生变化Thermoelectr
33、ic potential change1热电偶损坏Damage of Armored Thermocouple1 换新的热电偶replace with new armored thermocouple6.2 热电阻Thermal Resistance序号No.故障现象Technical Trouble可能原因Possible Reason修理方法Solution1测量仪表显示值偏低或示植不稳定Low or instable display value of measuring instrument1.热电阻内部电极漏电(铠装热电阻绝缘太低)；Electricity leak of inner
34、electrode of thermocouple(Poor insulation of armored thermocouple)2.接线座上积水或有金属屑灰尘和热电阻短路；Moisture or metallic filings on wiring stand or short circuit of thermal resistance1.更换铠装热电阻；Replace armored thermal resistance2.清洁接线座，并进行干燥处理或更换铠装热电阻；Clean wiring stand and dry it or replace thermal resistance2测
35、量仪表显示值无限大Maximum display value of measuring instrument热电阻断路Wiring break-off of thermal resistance1.用万用表检查联络导线和铠装热电阻；Check wiring and thermal resistance with multi-meter2.如果联结导线断则予以修复；.Repair for wiring break-off3.若铠装热电阻断则予以更换；Replace it for break-off of thermal resistance3测量仪表显示下限值Minimum display va
36、lue of measuring instrument1.热电阻短路；Short circuit of thermal resistance2.显示仪表接线错误；Wrong wiring of the instrument1.用万用电表检查确定短路部位，如系感温元件短路应进行修复或更换；Check with multi-meter for short circuit position, then repair or replace it2.重新连接导线；Renew wire connection7、 运输与储存Transportation & Storage7.1 热电偶在运输中应仔细包装好；
37、Thermocouple shall be packed well for transportation.7.2 热电偶及其附件要保存在不受震动和碰撞的地方；Thermocouple and its fittings shall be kept in the place without shock.7.3 适宜的储存条件是： Suitable Storage Conditions:a. 环境温度:1 535 Ambient Temperature: 1535b.相对湿度:80% Relative Humidity: 80%c.周围空气中不含有引起零件腐蚀的介质There is no corro
38、sive medium on components in ambient air.8、订货须知Notices in Ordering8.1 订货前请认真阅读此说明书，以便正确选型；The users manual shall be read carefully for correct selection of type before contracting.8.2 如果选型中尚有不清楚的地方时，请向厂家咨询If customer has any question during type selection, consulting with the manufacturer is welcome
39、.9、型号命名 Type Naming9.1 铠装热电偶Armored Thermocouple W 温度仪表 Temperature InstrumentR 热电偶 Thermocouple感温元件材料 Thermal SensorP 铂铑10铂 PtRh-Pt M 镍铬硅镍硅 NiCrSi-NiSiN 镍铬镍硅 NiCr-NiSiE 镍铬铜镍 NiCr-CuNi F 铜铜镍 Cu-CuNi C 铁铜镍 Fe-CuNi K 铠装式 Armored Type偶丝对数 Filament无 单支 No Simplex 2 双支 Duplex安装固定形式 Mounting & Fixing1 无固定
40、装置 without Fixing Device2 固定卡套螺纹Threaded Head with Fixed Fastener3 活动卡套螺纹Threaded Head with Movable Fastener4 固定卡套法兰Flange with Fixed Fastener5活动卡套法兰Flange with Movable Fastener接线盒形式 Junction Box Types 2 防喷式 Anti-spray Type 3 防水式 Water-proof Type 工作端形式 Measuring End1 绝缘式 Insulation Type2接壳式Shell-con
41、necting Type W R N K 2 - 2 2 19.2 铠装热电阻Thermal ResistanceW 温度仪表 Temperature InstrumentZ 热电阻 Thermal Resistance 感温元件材料 Thermal SensorP Pt100 K 铠装式 Armored Type偶丝对数 Filament无 单支 No Simplex2 双支 Duplex安装固定形式 Mounting & Fixing1 无固定装置 without Fixing Device2 固定卡套螺纹 Threaded Head with Fixed Fastener3活动卡套螺纹T
42、hreaded Head with Movable Fastener4 固定卡套法兰 Flange with Fixed Fastener5 活动卡套法兰 Flange with Movable Fastener接线盒形式 Junction Box Types 2 防喷式 Anti-spray Type 3 防水式 Water-proof Type 工作端直径 Measuring End Diameter3 3 4 45 56 68 8 W Z P K 2 - 2 2 39.2 装配热电偶(阻) Assembly Thermocouple (Thermal Resistance) W 温度仪表 Temperature InstrumentR 热电偶 ThermocoupleZ 热电阻 Thermal Resistance感温元件材料 Thermal SensorP 铂铑10铂 PtRh10-PtN 镍铬镍硅 NiCr-NiSi E 镍铬铜镍 NiCr-CuNiR 铂铑30铂铑6 PtRh30-PtRh6P Pt100 偶丝对数 Filament无 单支 No Simplex2 双支 Duplex 安装固定形式 Mounting & Fixing1 无固定装置 without Fixing Device2