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1、 （All rights reserved） ） CATARC CAMDS Management Center 2011/12 CAMDS Application Guidance V2.0 CONTENTS Foreword CAMDS 01 General Provisions CAMDS 02 Guidance for Creating MDS of Metallic Coatings and Conversion Coatings for Automobile CAMDS 03 Guidance for Creating Non-metallic Coatings MDS CAMDS
2、04 Guidance for Creating Plastics MDS CAMDS 05 Guidance for Creating MDS of Rubber and Thermoplastic Elastomer CAMDS 06 Guidance for Creating Fiber Products MDS CAMDS 07 Guidance for Creating Leather MDS CAMDS 08 Guidance for Creating Adhesives and Sealants MDS CAMDS 09 Guidance for Creating Lubrica
3、nts MDS CAMDS 10 Guidance for Creating Electronic Components MDS CAMDS 11 Guidance for Creating MDS for Components in Automobile Lighting System CAMDS 12 Guidance for Creating MDS for Automobile Glass Components CAMDS 13 Guidance for Creating MDS of Components in Heat Exchange System CAMDS 14 Guidan
4、ce for Creating MDS for Components in Automobile Steering System CAMDS 15 Guidance for Creating Oil Filter MDS CAMDS 16 Guidance of Modification to MDS CAMDSApplicationGuidance FOREWORD China Automotive Material Data System (CAMDS) is a material data application and management platform specially dev
5、eloped to implement management and control of prohibited/restricted substance of automotive products and to enhance recycling rate of automotive products. Component suppliers at all levels in the supply chain of automotive products can accomplish application of product material data and information
6、through this system and support complete vehicle manufacturers to successfully pass the certification of related laws and regulations home and abroad. To help CAMDS suppliers of automotive component at all levels to better report and update product materials data and information, enhance standardiza
7、tion and coherence of recorded data so as to guarantee product material data and information communicate accurately and efficiently along the supply chain, CAMDS Management Center has formulated China Automotive Material Data System Application Guidance (CAMDS Application Guidance). As a technical i
8、nstruction document to record product material data and information, this guidance has provided users with instructive principles and requirements to establish various material data sheets (MDS) in CAMDS system. This guidance has 16 documents (for details, see the Content) including the approaches t
9、o establish MDS of regular automotive materials and components. To establish metal material MDS should refer to the Document namely CAMDS 01-General Provisions for implementation while to establish MDS for other material or component can refer to related documents. If you are responsible for inputti
10、ng CAMDS data and application, please read part or all content of this document based on the products while using this system. If you have any questions in the process, you can log on the official website of CAMDS (www.camds.org) for help. This content is not mandatory requirement, if the requiremen
11、t is not in line with your clients requirement of material data sheet or your product information has unique features, please coordinate with you client. China Automotive Material Data System Management Center Dec. 15, 2011 Copyright Notice The copyright of this material belongs to CAMDS Management
12、Center. No organization or individual is allowed to copy, print, disseminate or sell relevant content without approval. Whoever violates will be held legally liable. CAMDSApplicationGuidance 1 CAMDS 01 General Provisions 1 Scope This document represents the general requirements for creating MDS in C
13、AMDS, including a basic composition of data structure, components, semi-components, materials, basic substances in CAMDS, refines relations of different levels in MDS and a basic principle as how to fill in component content. This document is in line with an establishment of all sorts of MDS in this
14、 system. As for materials or components without particular documents to be filled in, like metal materials, assembly and the like, they could mainly be implemented in reference to this document. 2 References Clauses in the document all are referred directly or indirectly to articles in the following
15、 documents. As for referred documents with dates, the amendment (excluding corrigenda) or the expurgated edition should not be applicable to the Guidance. As for the referred documents without dates, the newest edition can be applied to the Guidance. GB/T 1844 Plastics - Symbols and abbreviated term
16、s GB/T 5576 Rubbers and latices-Nomenclature GB/T 22027 Thermoplastic elastomers - Nomenclature and abbreviated terms GB/T 19515 Road vehicles Recyclability and recoverability Calculation method GB/T 26988 Marks for recoverability of automobile parts GB/T 26989 Automobile recovery Terminology QC/T 7
17、97 Material identification otherwise, the system would prompt “error”. Given a percent of one child node is filled as “residual”, the sum of percents of other child nodes should be less than 100%; otherwise, the system would prompt “error”. Given there is no “residual” to be chosen for any child nod
18、e, the min sum of all child nodes can not over 100% and the max sum of them can not less than 100%; otherwise, the system would prompt “error”. Providing the type of mass percent is “range”, it should satisfy a requirement in Table 1 (CAMDS requires that all components should not be omitted by adopt
19、ing “range” mentioned in this Guidance.) Table 1: Range of mass percent in child node of semi-component Mass percent：X%Y% Maximum: M=Y%X% 0X100 M20% For example, a certain material used in a semi-component has been used 20% of it. Range of mass percent as X%Y% shows that mass of the material used in
20、 this semi-component can be represented as 10% 28%. Note: given the range of percent of child node of semi-component excesses an allowed range, the system would prompt “error”. 3.4 Material 3.4.1 Signs 3.4.2 Description Material consists of basic substances. The percent of all basic substances shoul
21、d be 100%. In particular, material could be made up of other materials. Note: Given the percents of all child nodes are filled in “fixed value”, the sum of all values should be 100%; otherwise, the system would prompt “error”. Given the percent of one child node is “residual”, the sum of other nodes
22、 should be less than 100%; otherwise, the system prompt “error”. Given there is no “residual” to be chosen, the min sum of all nodes should not over 100% and the max sum CAMDSApplicationGuidance 4 of them can not less than 100%; otherwise, the system would prompt “error”. Standard materials (like me
23、tal materials, PCB materials and the like) published by Committee of CAMDS can be quoted into MDS directly. If chemical components in materials have been defined in GB, EN, JIS, ASTM and other public standards, but they have not issued by Committee of CAMDS, please connect to managing center of CAMD
24、S to add these standard materials or to create a MDS by yourself. 3.4.3 Material Details The Required Information in Creating Material MDS ID/Version When creating new material, it will be generated by the System, which is used to identify this material. CAMDSApplicationGuidance 5 Supplier It is gen
25、erated by the System automatically. Material Name Mandatory item. The name of the material must be able to identify the material accurately, and the material name shall not be brand name. If there are open standard, material name must be in the same as the one in the open standard. For example: ? Fo
26、r the metal material (using material trademark); ? Steel-should be consistent with the standard of GB, ISO, JIS, etc. such as 45; ? Aluminum-should be consistent with the standard of GB, ISO, JIS, etc. such as ZL104; ? Copper alloy-should be consistent with the standard of GB, ISO, etc. such as H62.
27、 ? For plastic material (using the abbreviation code)-ISO 1043 or GB/T 1844 (see CAMDS 04), such as PE-LD; ? For the rubber material-ISO 1629 or GB/T 5576 (see CAMDS 05), such as ACM; ? For the thermoplastic elastomer material-ISO 18064 or GB/T 22027 (see CAMDS 05), such as TPA-ES. If there is no na
28、me in the open standard, the description should be in accordance with the following methods: ? The adhesive layer (such as used for cementing compound), such as hemmed adhesives, spot welding sealant, etc; ? Degreasant (such as used for leather), such as fatty alcohol class of non-ionic surface acti
29、ve agent; ? Laminated composite materials (such as used for textile laminated sheet), such as seat fabric; ? Primer/Finishing coat (such as used for paint), such as polyester resin finish coat. Name (Foreign) Optional item. It could be in the same with the material name. Material Number Optional ite
30、m. It is the internal material code that the supplier used to differentiate their products. Trade Name Optional item. It is often used in plastics, cementing compound, paint and so on. Material Classification Mandatory item. All materials shall be filled into their correct classification. Material N
31、umber Optional item. Metal material from class 1 to 4 could be reported. CAMDSApplicationGuidance 6 Material code Optional item. For plastics (QC/T 797, the code should be in accordance with ISO 11469, see CAMDS 04), the thermoplastic elastomer (QC/T 797, the code should be in accordance with ISO 18
32、064, see CAMDS 05), rubber (QC/T 797, the code should be in accordance with ISO 1629, see CAMDS 05), which could be reported. Norms/Standards Optional item. It is the standard number that the material cited. Test Report Number Optional item. It could be the test report of banned material, the functi
33、oning report of the material or the number of other reports. Recyclability Rate and Recoverability Rate Optional item. Referring to GB/T 19515/ISO 22628. Remarks Optional item. It is used to supplement the material. Simplified Check Rules Simplifying the checking items. Creation Date It is generated
34、 by the System automatically. Check Date It is generated by the System automatically. Release date It is generated by the System automatically. 3.4.4 Range of mass percentage When the sub-nodes of a material fall into other material, the range of their mass percentage should meet the requirements of
35、 Table 2. Table 2 The range of mass percentage of sub-nodes of materials Mass percentage：X%Y% Maximum: M=Y%X% 0X100 M20% For example: the usage of one material is amount to 20% in the components, if the range of mass percentage of X%Y% is selected to indicate its mass in the components, it could be
36、stated as 10%30%. CAMDSApplicationGuidance 7 Note: if the range of mass percentage exceeds the allowed range, the system will prompt “warning”. 3.5 Basic substance 3.5.1 Signs 3.5.2 Description The basic substance is the components of the material, which must be selected from the CAMDS system. If th
37、e weight percentage of the basic substance is less than 0.1%, it neednt to be added into MDS, but it must be reported if it is prohibited or needed to be declared. The basic substance must be filled into MDS in its form that existed in the material, for example, the basic substance of polymeric mate
38、rial is not permitted to be filled into MDS by splitting into basic elements (C, H, N, O, etc.). The sum of the basic substance in material datasheet must be 100% (if the range is selected, the sum of its minimum number should not beyond 100%, and the sum of its maximum number should not smaller tha
39、n 100 %.). If the basic substance being used could not be searched in CAMDS, one can apply to the secretariat of the CAMDS Management Committee for appending. The requirement and relevant information of the basic substance should be provided and appended after being approved. Note: the lowest level
40、of a MDS must be basic substance, otherwise, the system would prompt “error”. 3.5.3 Range of mass percentage of basic substance The range of mass percentage of basic substance should meet the requirements of Table 3. Table 3: the range of mass percentage of basic substances Mass percentage：X%Y% Maxi
41、mum: M=Y%X% 0X7.5 M3% 7.5X20 M5% 20X100 M10% For example: the usage of one basic substance is amount to 18% in material, if the range of mass percentage of X%Y% is selected to indicate its mass in material, it could be stated as 15%20%. The following conditions are out of the limitation of Table 3:
42、? The basic substance content being defined in the open standard; ? The basic substance is defined in a large range in the technical requirement, but must be stated in the notes; ? All documents that published by CAMDS Management Committee. Note: if the basic substance contained in the self-created
43、material exceeds the prescribed range, the system would display “warning”. CAMDSApplicationGuidance 8 3.5.4 Basic substance type The basic substance could be divided into 2 types: 1) The basic substance that could be used to describe material accurately, such as iron, EPDM, etc. 2) Wildcard material
44、 When the components of the confidential substance are unknown or unwilling to disclose to other users, the “wildcard material” could be used. The “wildcard material” is not permitted to be banned material or material that needs to be reported, and could not be marked as confidential. The CAS number
45、 of the “wildcard material” in CAMDS is system, and can be divided into three kinds: wildcardadditives, need not to be reported; flame retardant, additives, impact modifiers, pigments, etc. used in base material wildcardcomponent, need not to be reported; organic components, inorganic components, pl
46、asticizers, etc. wildcardimpurities, need not to be reported; impurities or residue, etc. The basic substance has two special applications in CAMDS system: 1) Declaring substance The substance needs to be declared or banned according to GADSL could not be marked as confidential, and its application
47、should be specified according to requirements. 2) Confidential substance The mass of confidential substance could not exceed 10% of the same material, and it is not permitted to be the substance that needs to be declared or banned. The confidential substance is only open to trustful users, who is th
48、e OEM user or other user that specified by the administrator of MDS initial company. The company that created the datasheet owns its ownership. Under the same material, the sum of the confidential material and the wildcard material should not exceed 10% of the total weight of material (if the range is selected to indicate their contents, the sum of the maximum number of the range should not exceed 10% of the total weight). Note: if the confidential substance and the wildcard substance under the same material exceed 10% of the total weight of the mate