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1、PWS6600 Installation and Operation manual MAEN849 2006-12 English PWS6600 Installation Beijer Electronics, MAEN8492 1PWS6600 Installation 1.1Introduction PWS6600 is a Human Machine Interface (HMI) with a 10.4” TFT Liquid Crystal Display, and is water- and dust-resistant according to IP65/NEMA4. The
2、HMI is CE-marked and meets your need to be highly transient-resistant while in operation. Also, its compact design makes connections with other machinery more flexible, thus achieving the optimal performance of your machines. ADP is used to design applications of the HMI; it is reliable, user-friend
3、ly and com- patible with many models. The latest released ADP Version 6.1 and above can be used to design applications for the HMI. 1.2Safety Precautions Both the installer, the owner, and the operator of this HMI must read and under- stand this installation manual. General Only qualified personnel
4、may install or operate the HMI. The HMI must be installed according to the installation instructions. The HMI is designed for stationary installation on a plane surface, where the fol- lowing conditions are fulfilled: no high explosive risks no strong magnetic fields no direct sunlight no large, sud
5、den temperature changes Never allow fluids, metal filings or wiring debris to enter any openings in the HMI. This may cause fire or electrical shock. The HMI fulfills the requirements of article 4 of EMC directive 89/336/EEC. Storing the HMI where the temperature is lower/higher than recommended in
6、this manual can cause the LCD display liquid to congeal/ become isotopic. The LCD display liquid contains a powerful irritant. In case of skin contact, wash immediately with plenty of water. In case of eye contact, hold the eye open, flush with plenty of water and get medical attention. The supplier
7、 is not responsible for modified, altered or reconstructed equipment. Use only parts and accessories manufactured according to specifications of the supplier. Peripheral equipment must be appropriate for the application and location. The figures in this manual serves an illustrative purpose. Because
8、 of the many vari- ables associated with any particular installation, the supplier cannot assume re- sponsibility for actual use based on the figures. PWS6600 Installation 3Beijer Electronics, MAEN849 The supplier neither guarantees that the HMI is suitable for your particular appli- cation, nor ass
9、umes responsibility for your product design, installation or opera- tion. Power Source The HMI is equipped with a 24 V DC input. Supply power other than 24 V DC 15% will severely damage the HMI. Thus, check the power supply supporting the DC power regularly. To avoid electric shock, be sure the powe
10、r cable is unplugged from the power out- let when connecting the cable to the HMI. Installation Communication cables must be separated from the power cables for operational circuits. Use shielded cables or it may cause unpredictable problems. During Use Emergency stop and other safety functions may
11、not be controlled from the HMI. Do not use force or sharp objects when touching the keys, display etc. Service and Maintenance Only qualified personnel should carry out repairs. Before carrying out any cleaning or maintenance operations, disconnect the equipment from the electrical supply. Clean the
12、 display and surrounding front cover with a soft cloth and mild deter- gent. Replacing the battery incorrectly may result in explosion. Only use batteries rec- ommended by the supplier. Dismantling and Scrapping The HMI or parts thereof shall be recycled according to local regulations. The following
13、 components contain substances that might be hazardous to health and the environment: lithium battery, electrolytic capacitor and display. 1.3Package Contents Note: Indicated loss of life, severe personal injury, or substantial property damage will result if proper precautions are not taken. ! 1 x H
14、MI 1 x Cable (only for PWS6600C-P(N), PWS6600S-P(N) or AP1600C-P(N),AP1600S-P(N) 4 x Installation Fasteners 1 x Power Connector (wired to the power supply ) PWS6600 Installation Beijer Electronics, MAEN8494 1.4Mounting Procedure 1. Cut out the control front panel to match the dimensions (mm) specifi
15、ed under the External and Cut-out dimensions chapter. 2. Mount the HMI into the cut-out. Insert the fixtures to the holes on the unit and fasten the screws into the front panel. Do not tighten the screws with too much or uneven force, or it may cause deformation of the HMI. 3. The HMI must be instal
16、led within an angle of 0 to 135 as shown above. 1.5Grounding Make sure that the HMI works properly. To prevent it from radiating radio frequency noise, the HMI must be connected to earth ground. Without grounding, the HMI may be severely affected by excess noise. Make sure that the grounding is done
17、 properly from the power connector at the rear side of the HMI. When power is connected, make sure that the wire is grounded. Use a cable of at least 2 mm2 (AWG 14) to ground the HMI. Ground resistance must be less than 100 Ohms (class3). Note that the ground cable must not be con- nected to the sam
18、e ground point as the power circuit. 1.6Power Supply and Wiring The HMI must use a power supply with 24 V DC and the power consumption is 20W. Steps to wire 1. Unplug the power connector and unscrew the screws. 2. Strip about 1 cm of insulation. Insert the wire all the way into the power connec- tor
19、 and then turn the screws tight. 3. Plug in the connector to the power outlet of the HMI. Warning: To avoid an electric shock, be sure to switch off the power before connecting the com- munication/download cable to the HMI. Note: Power connector is already plugged in the power outlet of the HMI when
20、 the package is first opened. Step 1Step 2Step 3 135 90 135 0 Display Display Max torque: 0.3 Nm PWS6600 Installation 5Beijer Electronics, MAEN849 1.7External and Cut-out Dimensions 145.0 135.0 195.0 185.0 135.80.5 185.80.5 46.6 59 (4.2) Cut-out dimension (unit: mm) PWS6600 Installation Beijer Elect
21、ronics, MAEN8496 1.8Description of Parts Dip Switches 1-10 DC Power Outlet COM1 (RS232, RS485)COM2 (RS232, RS422, RS485) Connect CF Card (Reserved) Battery cover Connects Printer / Keyboard Contrast adjustment Connects Network Fixture mounting holes Function keys Communication lamps (x2) Power lamp
22、Network lamp Display PWS6600 Installation 7Beijer Electronics, MAEN849 1.9Product Specifications Item PWS6600C-N AP1600C-N PWS6600C-P AP1600C-P PWS6600C-S AP1600C-S PWS6600S-P AP1600S-N PWS6600S-P AP1600S-P PWS6600S-S AP1600S-S Display TypeColor TFT LCDMono STN LCD Display Color256 colors16 shades o
23、f blue Display size5.7” Display resolution640 x 480, Number of 8 x 8 characters displayable 80 x 60 Display adjust- ment Via touch panel + and - to set the value of the field. F3 - CopyCopies application data to another HMI. F4 - SetCalibrates the touch screen, adjusts LCD contrast and clears RAM da
24、ta. F5 - RunRuns the application. Human Machine Interface ROM BIOS Version 1.6 (C) 2005 Hitech Beijer Electronics Display Type = Mono STN LCD System RAM Size . 256K Bytes Video RAM Size . 256K Bytes Battery Backed RAM Size . 512K Bytes Application Memory Size . 4M Bytes Working RAM Test . Passed Bat
25、tery Status . Passed BIOS ROM Checksum . Passed Firmware Checksum . Passed Application Checksum . Passed RTC Function Test . Passed Parameter Checksum . Passed Communcation Port 1 Test . Passed Communcation Port 2 Test . Passed DIP Switches Setting(8.1)= 11011111 PWS6600 Operation 11Beijer Electroni
26、cs, MAEN849 2.3Keypad The eight keys on the HMI include one menu key and seven functional keys (F1 - F5). Press the menu key to slide out the innovative slide-out menu. For further details on the slide-out menu please see the ADP Users Manual When a key is pressed, the HMI will make a “beep” sound t
27、o signal that a command is pressed. (The default setting is a 200 ms beep, and can be configured.) 2.4Bench and Function Tests Set the dip switches SW3 and SW4=OFF to be able to run the bench and function tests for the HMI. Turn on the HMI and the following screen will be displayed. The bench test p
28、erforms an overall hardware test and the function test lets the user select which item to be tested. 2.5Setting Communication Parameters There are two ways to configure working parameters; to set parameters in the HMI or in ADP. To set parameters in the HMI, select F2 - Confg in the system menu. To
29、set parameters in ADP, select Application / Workstation Setup. Then select the Connection tab to set communication parameters. Note: The bench test will clear the application data of the HMI. Note: Remember to set the dip switch SW5=ON if parameters are set in the HMI Note: Remember to set the dip s
30、witch SW5=OFF if parameters are set in ADP Functional Keys F1-F5 Menu PWS6600 Operation Beijer Electronics, MAEN84912 2.6Downloading an Application Connect the RS232 port on the PC to the COM1 port on the HMI using a WPC- P8-42 cable. The connection can also be made according to the illustration bel
31、ow. Set the dip switch SW7 = ON. After the self-test, the system menu will be displayed on the screen and the HMI is ready to download the application. Start ADP and open the application file to be downloaded. Make sure that the com- munication parameters are correctly configured. Also remember to c
32、ompile the file before downloading it. The file has to be compiled every time a change has been made in the file before downloading it. Then select Application/Download Firmware and then Application in ADP if it is a first time to download the application to the HMI; otherwise, select Application/ D
33、ownload Application. The following appears on the screen while the HMI is downloading: 2.7Uploading an Application An application can also be uploaded from the HMI to the PC. Thus, a user can save an application as a *.V6F file in ADP for future use. Make sure that the HMI and the PC are connected a
34、ccording to section “Download- ing an Application”. Set the dip switch SW7 = ON. After the self-test, the system menu will be displayed on the screen and the HMI is ready to upload the application. Also make sure that communication parameters are correctly configured. Select File/ Upload Application
35、 in ADP and the Save As dialog box will appear on the screen. Enter the name of a firmware file (*.AF6) to save. Click Save. Then the HMI will prompt for a password: enter the password set in ADP from Application/Worksta- tion Setup. Once the correct password is entered, the HMI starts to upload the
36、 ap- plication to the PC. For information about setting a password, please see section “Setting a Password“. Warning: To avoid an electronic shock, be sure to switch off the power before connecting the download cable to the HMI. Warning: To avoid an electric shock, be sure to switch off the power be
37、fore connecting the com- munication cable to the HMI. PWS-COM1PC COM RS232 PWS-COM2PC COM RS232 9-pin male9-pin female 25-pin male9-pin female RXD 2 2 RD TXD 3 3 SD GND 5 5 SG RTS 7 1 CD CTS 8 4 DTR 6 DSR 7 RTS 8 CTS TXD 2 2 RD RXD 3 3 SD GND 7 5 SG RTS 4 1 CD CTS 5 4 DTR 6 DSR 7 RTS 8 CTS PWS - PC
38、COM PWS - PC COM PWS6600 Operation 13Beijer Electronics, MAEN849 While the HMI is uploading, the following is displayed: After uploading, select File/Reconstruct Source in ADP to display the Open dialog. Open the uploaded application file (*.C64 or *.AA6). The application screen will be displayed on
39、 the PC monitor. Finally, select File/Save As to save the application as a *.V6F file. Thus a source file can serve the purposes of maintenance and modifica- tion. 2.8Uploading / Downloading a Recipe Set the dip switch SW7 = ON. After the self-test, the system menu will be displayed on the screen an
40、d the HMI is ready to upload/download a recipe. Uploading a Recipe Select File/Upload Recipes in ADP and the Save As dialog box will appear on the screen. Enter the name of a recipe file (*.RCP) to save. Click Save. While the HMI is uploading the recipe, Uploading recipes is displayed on the screen.
41、 Downloading a Recipe Open an application file with the recipe to be downloaded in ADP. Select File/ Download Recipes to display the Open dialog. Enter the name of the recipe file (*.RCP) and click Open. While the HMI is downloading the recipe, Downloading recipes is displayed on the screen: After t
42、he download is finished, select F5 - Run to run the application. Remember to define the length and the number of recipes in the application. Also remember to upload the format of recipes from the HMI before starting to edit a new set of recipe data in the PC. For further information about creating/e
43、diting recipes, please see the corresponding chapter in the ADP Users Manual. Note: When using the HMI for the first time, reset the real time clock (RTC). PWS6600 Operation Beijer Electronics, MAEN84914 2.9Copying an Application To copy an application from one HMI to another, select F3 - Copy from
44、the system menu. Set the dip switch SW7 = ON and connect the two HMIs with a download cable. After the self-test, the system menu will be displayed on the screen. Select F3 - Copy in the system menu from the HMI with the application to be cop- ied. The HMI will prompt for a password: enter the passw
45、ord set in ADP from Ap- plication/Workstation Setup. Once the correct password is entered, the HMI will start to copy the application between the two HMIs. The following appears on the screens during the copying: 2.10 Setting a Password Scenario 1: Requiring a password to start the HMI If the dip sw
46、itch SW6 = ON, the user needs to enter a password to start the HMI. For this purpose, the designer can use the object Action Button in ADP to create a button which displays the password table on the HMI display. A user with the right to access the table can register passwords and user levels in the
47、table. In the illustra- tion below, the TBL-button is an action button used to display the password table. When the button is selected the password table is displayed on the screen for a user with the right to access the table. Touch the password to highlight an area for entering a value. In the ill
48、ustration above, the TBL-button is an action button used to display the pass- word table. When the button is selected the password table is displayed on the screen for a user with the right to access the table. Touch the password to highlight an area for entering a value. How to configure an Action Button is described in the ADP Users Manual. After registering passwords and user levels, set the dip switch SW6 = ON (i.e. pass- word required). Restart the HMI and after the self-test the user will be prompted to enter a password in order to run the HMI. The HMI wil