设备制造质量检验规程 Battery Charger.docx

1、设备制造质量检验规程BatteryCharger1、SGSRefNo.:34Rev.:0Page:lof7INSPECTIONGIDELINESBATTERYCHARGERDate290304INSPECTIONGUIDELINESBATTERYCHARGEROForApproval29032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:34Rev.:0Page:2of7INSPECTI0NGUIDELINESBATTERYCHARGERDate:

2、29/032、04NTENTS1PURPOSE2SPE3PROCEDRE4DOCMENTS5INSPECTIONPROCESS6SHIPPING7BATTERYCHARGERDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:34Rev.:0Page:3of7INSPECTI0NGUIDELINESBATTERYCHARGERDate:29/03/041.0PURPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtova3、Iidatethesupply,manu

3、factureandtestofbatterychargers.2.OSCOPEThisinstructioncoversallnecessarystagesintheproductionofbatterychargersfromtheexaminationofcertificationfromprocurementsourcestothefinalinspection,preservationandpackingtodespatchtosite.Althoughthemethodol4、 ogyincompilingthisinstructionistosystematicallyprogr

4、essthroughtheconstruction,eperiencedinspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaoneoff,oralternativedesign,thedesignhavingbeenapprovedbythecl5、 ient.Anysuchvariationsshouldbenotedintheinspectorsreport.3.0PROCEDURES.IGENERALThisinstruc

5、tion,togetherwithitsassociatedchecksheet,maybeusedonanyorderorcontract.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectorprogramme.Anypartofthedocumentmay6、 、beinvokedandthesectionstobeusedandthelevelofinspectionrequiredwillbespecifiedonthechecksheet.AIItestsandinspectionswillbecarried

6、outagainstapproveddrawings,purchaseorderspecifications,purchasersorcompanystandardszandwithinthepracticesandrulesOfthecountryzState7、 orprovinceandanygovernmentdecreeszlawszordinanceorregulationthatmayapply.lfanyconflictorcontradictionsbeapparentinanyoftheabovezthenthemoreOnerousrequirementwillapply

7、unlessthepurchaserorclientdirectsotherwiseinwriting.3.2REFERENCEDOCUMENTSAppIicabIecodesandspe8、 Cifications.DesigncodePurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanystandards4.0DOCUMENTSTOBERECEIVED/AVAILABLEATINSPECTIONPurchaseorderorcontractinspectionandTestPIanDataSheetAp

8、proveddrawings,(arrangements,schematics,wiring,singleline)Subassembly9、drawingsand/orpartslistsMaterial/partsCertificatesWeIdproceduresandprocedurequalificationrecords(ifapplicable)BatteryChargerTestProceduresCaIibrationrecordsfortestingandmeasuringequipmentpreparationandpainting/finishingprocedureS

9、GSRefNo.:34Rev.:0Page:4of7INSPECTI0NGUIDELINio、EsbatteryCHARGERDate:29/03/04Preservation,packingandshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPR0CESS5.1MATERIALANDANCILLARYITEMS5.1.1REVIEWOFMATERIALCERTlFicATIONUnIessspecifiedinthecontract,itisnotnormallynecessarytor

10、eviewmaterialcertifi11、catesforbatterychargerconstruction.lfsospecifiedforcheckingzmaterialcertificatesShouldconsideredasbelow:Originalorauthenticatedcopiesofmillcertificateswillbeavailableatmanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandzwhereappropriate,drawing12、s.Th

11、ereviewwillinclude:MakersnameandlocationCertificatenumber,grade,sizeHeatorcastnumberChemicalcompositionMechanicalpropertiesHeattreatmentconditionSurfacefinishStructuralobservationsznotabledefects5.1.2SBASSEMBLYINSTRMENTMETERCERTlFicATIONPrincipaIancillaryitemswil13Ibesupportedbytestcertification,ora

12、sanormalminimumcertificatesofconformity.Thecontentofcertificationshouldbeappropriatetotherequiredscopeoftest.lnstrumentswillbesupportedbyinstrumentcalibrationrecordszwhereappropriate.5.1.3ADDITIONALSPECIALREQUIREMENTSMayapplyonspec14、ialrequirements,checktoensurethatcontractrequirementshavebeenmet.5

13、1.4REPORTINGWhenspecifiedzreportingonmaterials/ancillaryitemsmustinclude:ConfirmationofsatisfactorydocumentreviewRecordoftheendorsementofcertificatesreviewed/witnessedRecordofallnonconformitiesRecordof15Ntestswitnessedandtheresult5.2CONSTRUCTIONCHECK5.2.1VISUALANDDIMENSIONSCheckoutlinedimensions,in

14、terfacedimensionszbusbardimensions4andclearancesandotherspecifieddimensionsChecktightness/torqueofterminalsSGSRefNo.:34Rev.:0Page:5of7INSPECTIONGuidelinesbatteryCHARGERDate：29/1603/04Checkdegreeofprotection5.2.2GENERALARRANGEMENTCHECKCheckthatallinstrumentszcompartments,controlSWitCheS,etc,arecorrec

15、tlyratedandarecorrectlyIocatedzWithspecifiedIabelling5.2.3lNSULATIONRESISTANCETESTInsulationresistanceshallbemeasuredbetweencontrolcircuitsandearth(w17、 ithsensitivedevisesexcluded)witha5OOVMeggerJnsuIationresistanceshallbemeasuredinallapplicablepermutationsformainssinglephase/threephasecircuitswith

16、a100OVMegger.5.2.4WITHSTANDVOLTAGETEST(DIALECTRICTEST)Powerfrequencyvoltageof1.5kVshallbeappliedbetweencontrolcircu18、 itsandearthfor1minute.Powerfrequencyvoltageof2kVshallbeappliedtoallapplicablepermutationsformainspowercircuitsfor1minute.5.2.5SEQUENCETESTControIcircuitryshallbefunctionallytestedan

17、dcircuitsprovenbyappropriatetests.Operateatfullloaduntilmajorcomponentsreachte19mperaturestability.5.2.6MECHANICALOPERATIONTESTEnsurethatallcontrolmechanismsoperatecorrectlwithcorrectresponses.5.2.7PERFORMANCEANDFUNCTIONALTESTSThedetailofthesetestswillvarywithdesignandSpecificationThefollowingwillno

18、rmallyapply.StartingandstoppingModechangeover20 、innormaloperationFaultmodeVoltageaccuracy:Measureoutputvoltagewiththefollowingpermutationsapplied:inputvoltageatrated,lowerlimitandupperlimitValuesjoutputcurrentatratedz50%zminimumandmaximumVaIuesJrequencyatratedzlowerlimitandupperlimitvaluesDroppingc

19、haracteristic21 、:Atratedinputvoltage,graduallyincrementoutputcurrentandmeasuretheoutputcurrentwhenoutputvoltageequalsthenominalvoltageofthebattery.Efficiency.(Calculated:outputvoltageoutputcurrent/inputpower)Powerfactor.(MeasuredwithaRRmeterLoadcompensationcircuittest.Measurevolt22、agedifferencewhe

20、nchangingloadcurrentfromthelowertoupperlimitsVoltageadjustablerange.Measuretheoutputvoltageswherethevoltageregulatorissettothelowerextremeandthenthehigherextremeandtheoutputcurrentisreducedtothelowerlimitandthenincreasedtotheratedvaluezwhi23、Iechangingtheinputfromthelowerlimittotheratedvalueandthent

21、heupperlimit.SGSRefNo.:34Rev.:0Page:6of7INSPECTIONGUIDELINESBATTERYCHARGERDate:29/03/04Ripplevoltage.Measureat20%andfullload(peaktopeakwiththebatterRMS.witharesistiveload.5.2.8TESTREPORTREVIEWReviewall24、testandinspectionrecordscertificates5.3PAINTINGCOATINGINSPECTIONSurfacepreparationforpaintingwil

22、lbecheckedforthefollowingattributesaccordingtothespecificationCleaningMethodsFreedomfromweldsplatter,dirtandotherdefectsPaintmanufacture,typeandcolourtobecheckedagainst25、clientsrequirementsDryfilmthicknesstobecheckedaccordingtospecificationSurfaceconditiontobefreefromPin-hole,runs,damageandotherdis

23、continuity5.4NAMEPLATEContentstobecheckedinaccordancewiththeapproveddrawingsandspecificationandstamped/markedinaccordancetoclientsreq26、Uirements5.5REPORTANDRELEASE5.5.1REPORTINGAfinalreportsummarisingtheactivitiescarriedoutwillbeissuedinaccordancewiththecontactrequirementsandcirculatedwithinthelimi

24、tslaiddown.Thereportwillbeinaformatapprovedbytheclientandmustclearlyindicatethefinalacceptance27、 orrejectionoftheBatteryCharger5.5.2RELEASENOTEWhenrequiredbythecontractareleasedocumentwillbeissuedtomanufacturewhentheBatteryChargerhasbeenfinallyaccepted6.0SHIPPING6.1PREPARATIONANDPACKINGCheckmanuals

25、andinstructionareincludedasthespecificationrequirementsCheck28、 、protectionagainsthumidity,abrasion,damageandotherdamageCheckshippingmarkstomarkinginstructionsandrecordcheckhandlingmarksVerifythatthepackingmaterialsconformtospecificationsandacceptedpracticeforthemodeoftransport.7.0BATTERYCHARGERDATA

26、DOSSIERThefollowingdocumentswi29、 IlbereviewedandendorsedasnecessaryManufactureDataReportMaterialCertificationDimensionalReportAllTestReportsWeldProcedureandProcedureQualificationRecordsifapplicableSGSRefNo.:34Rev.:0Page:7of7INSPECTI0NGUIDELINESBATTERYCHARGERDate:29/03/048.0INSPECTIONCHECKLISTINSPEC

27、T30、IONCHECKLIST(1)VISUALINSPECTION/WITNESSINGBYBUYERREPRESENTATIVE(2)CERTIFICATESREC0RDSTOBECHECKEDBYBUYERREPRESENTATIVE(3)CERTIFICATESDATATOBEPROVIDEDBYVENDORSPPLIERMANFACTRERPre-FabricationProductionRequirementsSpecificationDetails/NotesPurchaseOrderRequirementslnspection31、&TestPIan(ITP)BatteryC

28、hargerTestProcedureln-ProcessInspection&TestingRequirementsMateriaITestCertificates&ldentificationPanelVisual&DimensionalInspectionMechanicaISEIectricaITestsFinaIVisualExaminationNamepIateIdentityReviewCalibrationCertificatesPainting/CoatingInspectionFinaIInspection&TestingRequirementsVisual&DimensionalCheckMarkingShippingReviewofDataDocumentationPackageAdditionalZSuppIementaryRequirementsPreparation&Packing