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1、 WORLDWIDE ENGINEERING STANDARDS General Specification Electrical GMW16390 General Specification for Analysis/Development/Validation (A/D/V) of Rechargeable Energy Storage Systems (RESS) Copyright 2010 General Motors Company All Rights Reserved October 2010 Originating Department: North American Eng
2、ineering Standards Page 1 of 69 1 Scope . 6 1.1 Purpose. . 6 1.2 Foreword. 6 1.3 Applicability. . 6 2 References . 6 2.1 External Standards/Specifications. . 6 2.2 GM Standards/Specifications. . 6 2.3 Additional References. . 6 3 Parametric Definitions . 7 3.1 Temperature and Voltage Definitions. .
3、7 3.2 Parameter Tolerances. . 8 3.3 Operating Types. . 9 3.4 Functional Status Classification (FSC). . 9 3.5 Coding. . 10 3.5.1 Code Letter for Low Voltage Electrical Loads. . 10 3.5.2 Code Letters for Mechanical Loads. . 11 3.5.3 Code Letters for Temperature Loads. 11 3.5.4 Code Letter for Climatic
4、 Loads. . 11 3.5.5 Code Letter for Chemical Loads. . 11 3.5.6 Code Letter for International Protection by Enclosures. . 12 3.5.7 Code Letter for RESS Chemistry. . 13 3.5.8 Code Letter for Cooling Strategy. . 13 3.5.9 Code Letter for Mounting Location. . 13 3.5.10 Code Letter for RESS Voltage. . 14 3
5、.5.11 Code Letter for Connector Tests. . 14 4 Process . 14 4.1 A/D/V Plan. . 14 4.2 Test Flows. . 15 4.2.1 Phase 3 Development Test Flow. . 15 4.2.2 Developmental Test Flow. . 16 4.2.3 DV Test Flow. . 17 4.2.4 PV Test Flow. . 18 4.3 Peer Review. . 19 Copyright General Motors Company Provided by IHS
6、under license with General Motors CompanySold to:IHS Standards Store Purchase, 643761 Not for Resale,05/26/2011 08:14:01 MDTNo reproduction or networking permitted without license from IHS -,-,- GM WORLDWIDE ENGINEERING STANDARDS GMW16390 Copyright 2010 General Motors Company All Rights Reserved Oct
7、ober 2010 Page 2 of 69 5 Requirements . 19 5.1 Target Life. . 19 5.2 Reliability. . 19 6 Functional Verification . 19 6.1 1-Point Functional/Parametric Check. . 19 6.2 5-Point Functional/Parametric Check. . 20 6.3 Continuous Monitoring. . 20 6.4 5-Day Functional Cycling. 21 6.5 Isolation Evaluation.
8、 . 21 6.6 Visual Inspection and Dissection. . 23 7 Analysis . 24 7.1 Mission. 24 7.1.1 CAE Model Preparation. . 24 7.1.2 CAE-based Robust Design. . 24 7.2 Electrical. . 24 7.2.1 Creepage/Clearance. . 24 7.2.2 HV Ripple. . 24 7.2.3 HV Maximum Withstandable Voltage. . 25 7.3 Mechanical. . 25 7.3.1 Res
9、onant Frequency Analysis. . 25 7.3.2 Random Vibration Fatigue and Durability. . 25 7.3.3 Mechanical Shock Pothole. . 26 7.3.4 Mechanical Shock - Minor Collision. . 27 7.3.5 Major Collision. . 27 7.3.6 Torsional Rigidity. . 28 7.4 Climatic. . 28 7.4.1 Thermal Fatigue Analysis. . 28 7.4.2 Thermal Insu
10、lation. . 28 7.5 Enclosure. . 28 7.5.1 Housing Load. . 28 7.5.2 Housing Seal Analysis. . 29 7.6 Coolant System. . 29 7.6.1 Thermal System Mapping. . 29 7.6.2 High Altitude Operation Analysis. . 29 7.6.3 Pressure Drop. . 30 7.7 Material. . 30 7.7.1 Material Analysis. . 30 8 Development . 30 8.1 Missi
11、on. 30 8.1.1 Phase 3 Development Mission. . 30 Copyright General Motors Company Provided by IHS under license with General Motors CompanySold to:IHS Standards Store Purchase, 643761 Not for Resale,05/26/2011 08:14:01 MDTNo reproduction or networking permitted without license from IHS -,-,- GM WORLDW
12、IDE ENGINEERING STANDARDS GMW16390 Copyright 2010 General Motors Company All Rights Reserved October 2010 Page 3 of 69 8.1.2 Development Mission. 30 8.2 Electrical. . 31 8.2.1 Self Discharge Test. 31 8.2.2 HV Ripple. . 31 8.2.3 HV Maximum Withstandable Voltage. . 31 8.2.4 Accelerated Cycle Life Test
13、. . 32 8.2.5 HPPC Power and Capacity Checks. . 32 8.3 Mechanical. . 32 8.3.1 Resonant Frequency Test. . 32 8.3.2 Random Vibration Fatigue to Failure. . 32 8.3.3 Mechanical Shock to Failure. . 34 8.3.4 High Load Mechanical Shock Test. . 34 8.4 Climatic. . 34 8.4.1 Frost/Dew Test. . 34 8.4.2 Thermal Fatigue Test to Failure. . 36 8.5 Coolant System. .