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1、Kawasaki RobotKawasaki RobotKawasaki RobotKawasaki Robot川崎机器人包边工艺和技术介绍Kawasaki RobotKawasaki RobotProduction EngineeringRollechemming.pptWhat is roller hemming?什么是包边Kawasaki RobotThe robotic roller hemming tool moves around the sheet metals to be processed and creates the desired hemming variants.机器
2、人包边方法是通过压轮在金属薄板边上以不同的角度移动而使薄板边发生弯曲，以达到 所期望的包边角度.What is roller hemming?什么是包边Kawasaki RobotWhat is roller hemming?什么是包边Kawasaki Robot/Kawasaki Robot川崎机器人Hemming SystemEDHS 130川崎机器人Hemming SystemEDHS1800Kawasaki RobotKawasaki RobotFunction:Final HemmingOperation川崎机器人 Hemming Tool (90- 130 ope ning)Mov
3、ie(to start the movie, click the picture)Roller Hemming Technology 包边工艺Kawasaki RobotRealization of several various flanges possible:通常的几种包边方式:Qtnrlrrl fiance contour relatedspecial flangeKawasaki RobotNumber of Hemming Steps with 30 to 45 Degrees per StepNumber of steps depends on general condition
4、s such as material or flange length.Max. 1304 stepsStandard RollerKawasaki RobotHemming Forces During the Roller Hemming ProcessPre-Hemming Forces:Steelapprox. 400 - 700 NAluminum approx. 300 650 NKawasaki RobotFinal Hemming Forces: Steel Aluminumapprox.1000 1500 N approx. 900 1250 N(S4 and newer)De
5、ployed Robots at 川崎机器人:KUKA (KRC1, VKRC1 and newer) ABBFanuc (RJ2 and newer)The robots are working well below their load limits !Kawasaki RobotRoller Hemming Technology by 川崎机器人 滚边技术Systems 系统：川崎机器人EDHS 1300 Single单头川崎机器人EDHS 130 TwinStep双头（patented专利）川略机器人EDHS 130 Verso反面（patented专利）川崎机器人EDHS 180Ou
6、r competencies实力： Consulting in product development产品开发咨询 SE-Support SE 支持 Development of hemming method plan滚边方式开发 Standardized Hemming Tools标准滚边工具 Concept & Engineering概念及工程 Simulation 仿真 Manufacturing, commissioning，start up制造，调试，启动 Robot Programming, Quality cycles机器人编程,质量管理循环 Realization from S
7、ystem integration to turn-key-solutions通过 系统集成在整个项目方案中实现Your Advantage优势： Experienee in the special field of Roller Hemming 滚边专业领域的经验 Experienee in production facilities产品设备的经验 Experienee in product development产品开发的经验 Skilled, highly qualified Engineers 拥有高技术，高质量的工程师 Reduction of risks and interface
8、s for our customersby a complete Solution out of one hand 通过完整的方案来减少客户的风险 High quality / stable processes高质量/稳定的程序Roller Hemming Technology 包边工艺Kawasaki RobotRoller Hemming of a Tailgate(2 hemming robots)两台机器人用于车后门盖包边Roller Hemming Technology 包边工艺Conventional massive engineering for hemming Realizat
9、ion in case of a tailgate.Where the cycle time allows it: Utilization of a roller hemming device for a tailgate in Brazil.Door Hemming 一 Layout Front DoorsRoller Hemming Technology 包边工艺Roller Hemming Technology 包边工艺Kawasaki RobotRoller Hemming Technology 包边工艺Roller Hemming Technology 包边工艺Kawasaki Ro
10、botRoller Hemming Technology 包边工艺川崎机器人-roller hemming tech no logy180 sun roof frame车顶天窗包边180。Hemming System EDHS 180川崎机器人的包边系统（180。）Roller Hemming Technology 包边工艺Roller Hemming Technology 包边工艺Roller Hemming Technology 包边工艺worldwide pate nt lice nces、i川崎机器人 Hemming System for flange openings until 1
11、80Section of a sun roof frame-001 oco-ssod e S26Q-C 6ue-J -q.:EDHS1801. pre-hemming operation2 . second hemming operation3. third hemming operation4. final hemming operationRollerpairs for Sunroof HemmingTool 1Step 135Step 2854 QTool 2Step 3135Step 4180Roller Hemming Technology 包边工艺Roller Hemming Te
12、chnology 包边工艺Roller Hemming Technology 包边工艺Example: View of a Roller Hemming CellIt is possible to integrate further optional parts.The cell consists of: 1 robot 1 roller hemming fixture 1 hemming tool safety areaOptional: adhesive equipment additional hemming fixtures clinch guns welding gunsTechni
13、cal data of the lAA-Presentation installationKawasaki Robot RobotUltimate loadcapacity:-180 kgApplied load:-100 kgWorkspace volume: ca. 55 m3Maximum range-2.700 mmRepeating accuracy+/- 0,15 mm Data of the installationprogrammed hemming velocity 200 mm/secprogrammed velocity during applying adhesive
14、400 mm/secspeed between the individual operations ca. 2.000 mm/secWeight: 1.267 kgPossibilities of installation: floor mounted or up sid down(mounted to the ceiling)Area of the hemming installation needed at the exhibition site 6.000 mm x 6.000 mmCycle time for the total process 150 SecThe ro/en of
15、川崎机器人 in the bodyshopRoller Hemming Technology 包边工艺Wheel house hemming in framing line车轮罩包边Roller Hemming Technology 包边工艺Kawasaki RobotRoller Hemming Technology 包边工艺Kawasaki RobotExamples of flangesMain Features and AdvantagesV-shaped flange by magnesium inner part Cost savings No hydraulic hemming
16、press No complex hemming tools No loss of time for hemming tool changing Equipment may be reused for later models Easy spare parts production after model run-out Quality Better surface since only low forces are led into the partsVnjled 。卩 formation High hemming flange qualityThe hemming force will b
17、e optimal fitted by the hemming robot Exact tolerances in the contoursThe tolerances can be influenced by the robot program Flexibilitycontour related Low cost implementation of product modifications Short implementation schedule of product modifications Time Schedule Short realization schedule by u
18、sing standard components Optimization only by robot programKawasaki Robot川崎滚边头经典项目案例左前前盖右谕门翻淼Mt- r 亠ElinlUI后背门此项目根据实际设备量进行了优化组合，创造性 的只使用两台机器人，两种滚边头就完成了四门 两盖共6个件的滚边工艺，体现了极高的工艺水 平和装备性价比。Kawasaki Robot川崎机器人预折边技术Kawasaki RobotKawasaki Robot川崎机器人预折边技术。解决了行业内覆盖件外板角度大 于130度无法采用机器人滚边技术的问题，实现了B40前盖 160度大角度的滚
19、边工艺。预压机构需要一个大翻板系统 ,由于预压段过长，导致内板起弧线靠模现场精度极难调 整，所以我们采用了分段式靠模。使现场工装制造装配精 度达到了设计要求。为了$证內15社装入外d 內詡边祁丙處过大，需福刑圧工艺以 形.成洎瞄旳为边發线口33誥S1羈 EEesa I圭亠亠弓圭亠皇先进的机器人滚边技术。解决了车身两门两盖开闭件内外板合装的问题。机器人滚边技术具有一些儿点 优势：1 柔柱化，可在同一个滚边工位制造不同的产品，可以低成本的导入未来车型 2.可更正的滚边编程可以处理复杂和不稳定的产品情况，减少模具的修改成本 3 成本相对传统压机低廉，长期投资效益优势明显。Kawasaki Robot沟通与交流