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1、Rev.版本Amend Date修改日期Content容Project Name： Railli nk Project检验测试方案In specti on and test pla nSent toDept.发送部门File No.文件编号Rev.版本Date日期生产部ProductionDept.技术部Technical Dept.TC-QM- 012016.07.18工程部ProjectDept.家港特锐机械制造piling Dept. 编制部门Approved By批准合计TotalJIANGSU TEDRAIL INDUSTRIAL CO.L TDChecked By审核QC Dept
2、.质控部Produced By制作备注：本文件有中英两种文本，如有冲突以中文为准，英文版本那么为参考。This document is made out in both English and Chinese versions. We hereby set Chinese version as standard and English version as a referenceshall any conflicts accrued.1.检验流程 Quality Inspection Flow Chart业务流程In spect ion Flow Chart始点Starti ng Time关联
3、事项Releva nt ProcedureQC 现场检查QC site inspection现场各工序检验申请Apply for QC inspection开工前完成Shall be finished before projects start不合格unqualifiedQC现场检查结果判定/确认QC inspection results纠正预防措施必要时Correctiveand Prevention action if necessary 检查结果承受Accept检查结果文件整理归档Organize and file the checking report工序检验流程；Each proce
4、ss inspection procedure.部业务分担；Internal inspection allocation.不良事项；Non-conformance items.顾客NCR;non-conformance record.不合格品处理程序；Non-conformance treatmentprocedure.QC 一次检查合格率；QC inspection one time passing rate.检查结果确认Confirm inspection results 工序转序-下道工序 Transfer to next process品质数据分析Data analyze数据分析程序D
5、ata analyze完工总结及归档Project summary and file. 下一定单改良 Improvementsplan for next order2.1 进料检验 Ining Quality Co ntrolProcess name工序名称Inspection Item 检验工程Inspection Requirement检验要求Inspection Equipment 检验工具Inspection Method 检验方法Frequency检验频度Quality Record记录文件Reference Document 参考文件Responsible Dept./ Perso
6、n 负责部门/职务材料验收Material inspection材料证书确认Mill certification confirm核对材料证书与相关标准符合性，Whether mill certification are in accordance with relevant standards目视VT到货验收10%Receiving 10%记录表单Record sheet材料标准Material standard质控部/进料检验员QC dept./Material inspector材料验收Material inspection钢材验收Raw material inspection按材料标准，
7、检查外观、长度、宽 度、厚度、平面度等Check the appearance, length, width, thickness, flatness according to standards钢卷尺、游标卡尺Steel tape, venire caliper目视、测量VT， measure到货验收10%Receiving 10%记录表单Record sheet材料标准Material standard质控部/进料检验员QC dept./Material inspector焊材验收Welding Material inspection合格证书certificate inspection按焊
8、接材料标准，检查焊材包装， 核对批号Check welding material package, identification mark with relevant standards目视VT到货验收10%Receiving 10%记录表单Record sheet材料标准Material standard质控部/进料检验员QC dept./Material inspector机械零件验收Mechanical ponent合格证书certificate inspection按材料标准，检查外观尺寸等Check the appearance, dimension according to sta
9、ndards钢卷尺、游标卡尺Steel tape, venire caliper目视、测量VT， measure到货验收10%Receiving 10%记录表单Record sheet材料标准，图纸Material standard， drawing质控部/进料检验员QC dept./Material inspector电气零件验收Electrical ponent合格证书certificate inspection功能测试 Functional test电源Power supply目视VT,到货验收10%Receiving 10%记录表单Record sheet材料标准，图纸Material
10、 standard， drawing质控部/进料检验员/电 气工程师electrical engineer QC dept./Material inspector涂装材料验收Painting Material inspection合格证 certificate inspection检查油漆桶标识，核对批号检查钢 丸是够符合要求Check paint pot, shot gritidentification mark with relevant standards，目视VT到货验收10%Receiving 10%记录表单Record sheet材料标准Material standard质控部/进
11、料检验员QC dept./Material inspector2.2 过程检验In Process Quality ControlProcess name工序名称Inspection Item检验工程Inspection Requirement检验要求Inspection Equipment 检验工具Inspection Method 检验方法Frequency检验频度Quality Record记录文件Reference Document 参考文件Responsible Dept./ Person 负责部门/职务A.下料 Cutting下料 cutting & layout数控切割精
12、度检查accuracy checking record of NC.cutting machine工艺要求Processrequirements钢卷尺Steel tape尺寸测量Dimension checking每班次Each shift记录表单Record sheet质控部/进料检验员QC dept./Material inspector下料 cutting & layout材质跟踪MATERIAL TRACK工艺要求Processrequirements目视VT每件Each piece检验表单Inspectionreport质控部/进料检验员QC dept./Material i
13、nspector下料 cutting & layout下料后尺寸检查 dimension inspection after cutting图纸drawing钢卷尺Steel tape尺寸测量Dimension checking每批/首件batch/First piece记录表单Record sheet质控部/进料检验员QC dept./Material inspector下料 cutting & layout坡口加工Beveling图纸Drawing坡口检验尺Bevel inspection ruler尺寸测量Dimension checking每批/首件batch/First
14、 piece记录表单Record sheet质控部/进料检验员QC dept./Material inspector下料 cutting & layout钻孔Drilling图纸drawing钢卷尺、游标卡尺Steel tape, venire caliper尺寸测量Dimension checking每件Each piece记录表单Record sheet质控部/进料检验员QC dept./Material inspector下料 cutting & layout折弯Bending图纸drawing钢卷尺、样板Steel tape, template尺寸测量Dimension
15、 checking每批/首件batch/First piece记录表单Record sheet质控部/进料检验员QC dept./Material inspector钻孔模板Fixture尺寸检测 dimension inspection模板图纸template drawing钢卷尺、游标卡尺Steel vernier caliper尺寸测量Dimension checking每批/首件batch/First piece记录表单Record sheet质控部/进料检验员QC dept./Material inspectorB.部件焊接尺寸 Welding dimension of each p
16、artProcess name工序名称Inspection Item检验工程Inspection Requirement检验要求Inspection Equipment 检验工具Inspection Method 检验方法Frequency检验频度Quality Record记录文件Reference Document 参考文件Responsible Dept./ Person负责部门/职务焊前Before welding焊工证certified welders,核对Check & confirmAWS D1.1工艺技术部/焊接工程 师Technical dept./ welding
17、Engineer焊前Before welding焊接程序 welding procedure核对Check & confirmAWS D1.1焊前Before welding焊接工艺welding process specifications核对Check & confirmAWS D1.1焊接welding焊接工艺参数检查Welding parameter inspection是否符合WPSCon formity with WPS钳形表Ampere meter电流电压测量Current & voltage measurement每天一次One time per day
18、记录表单Record sheetAWS D1.1质控部/构造检验员QC/structural inspector每部件尺寸 焊前检查 Dime nsi on inspection before welding of each part定位尺寸检查Positioning dimension inspection图纸要求Drawing requirement钢卷尺，塞尺，水平 仪，样板Steel tape, insert ruler,level尺寸测量Dimension checking每部件Each assembly piece记录表单Record sheet设计图纸designdrawing质
19、控部/构造检验员QC/structural inspector每部件尺寸 焊后检查 dimension inspection after welding of each part定位尺寸检查，Positioning dimension inspection图纸要求Drawing requirement钢卷尺，塞尺，水平 仪Steel tape, insert ruler,level尺寸测量Dimension checking每部件Each assembly piece检验表单Inspectionreport设计图纸designdrawing质控部/构造检验员QC/structural insp
20、ector外形检查Configuration inspection产生的变形。deformation工艺要求Processrequirements钢卷尺，塞尺Steel tape, insert ruler,l尺寸测量Dimension checking每个产品Each canopy记录表单Record sheet质控部/构造检验员QC/structural inspectorC 装配 AssemblyProcess name工序名称Inspection Item 检验工程Inspection Requirement检验要求Inspection Equipment 检验工具Inspection
21、 Method 检验方法Frequency检验频度Quality Record 记录文件Reference Document 参考文件Responsible Dept./ Person 负责部门/职务前端梁End BeamFront焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape,Welding gauge尺寸测量，焊缝测 量Dimension checking，weld checking每个产品Each canopy检验表单Inspectionreport设计图纸，焊接程序 design draw
22、ingWelding procedureAWS D1.1质控部/构造检验员QC/structural inspector后端梁End BeamRear焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape,Welding gauge尺寸测量，焊缝测 量Dimension checking，weld checking每个产品Each canopy检验表单Inspectionreport设计图纸，焊接程序 design drawingWelding procedureAWS D1.1质控部/构造检验员QC/s
23、tructural inspector中梁Center Sill焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape,Welding gauge尺寸测量，焊缝测 量Dimension checking，weld checking每个产品Each canopy检验表单Inspectionreport设计图纸，焊接程序 design drawingWelding procedureAWS D1.1质控部/构造检验员QC/structural inspector垫枕Bolsters焊接外观，尺寸Visual
24、Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape,Welding gauge尺寸测量，焊缝测 量Dimension checking，weld checking每个产品Each canopy检验表单Inspectionreport设计图纸，焊接程序 design drawingWelding procedureAWS D1.1质控部/构造检验员QC/structural inspector前端底架EndUnderFrame Front焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requ
25、irement钢卷尺，焊接样板Steel tape,Welding gauge尺寸测量，焊缝测 量Dimension checking，weld checking每个产品Each canopy检验表单Inspectionreport设计图纸，焊接程序 design drawingWelding procedure AWS D1.1质控部/构造检验员QC/structural inspector后端底架EndUnderfr ame Rear焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape,Weldin
26、g gauge尺寸测量，焊缝测 量Dimension checking，weld checking每个产品Each canopy检验表单Inspectionreport设计图纸，焊接程序 design drawingWelding procedureAWS D1.1质控部/构造检验员QC/structural inspectorProcess name工序名称Inspection Item 检验工程Inspection Requirement检验要求Inspection Equipment 检验工具Inspection Method 检验方法Frequency检验频度Quality Recor
27、d 记录文件Reference Document 参考文件Responsible Dept./ Person 负责部门/职务底架Underframe焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape,Welding gauge尺寸测量，焊缝测 量Dimension checking，weld checking每个产品Each canopy检验表单Inspectionreport设计图纸，焊接程序 design drawingWelding procedureAWS D1.1质控部/构造检验员QC/st
28、ructural inspector右侧墙Side WallRight焊接外观，尺寸， 平面度Visual Welding Dimension Flatness图纸要求Drawing requirement钢卷尺，塞尺，水平 仪Steel tape, insert ruler,level尺寸测量，焊缝测 量Dimension checking，weld checking每个产品Each canopy检验表单Inspectionreport设计图纸，焊接程序 design drawingWelding procedureAWS D1.1质控部/构造检验员QC/structural inspect
29、or左侧墙Side WallLEFT焊接外观，尺寸， 平面度Visual Welding Dimension Flatness图纸要求Drawing requirement钢卷尺，塞尺，水平 仪Steel tape, insert ruler,level尺寸测量，焊缝测 量Dimension checking，weld checking每个产品Each canopy检验表单Inspectionreport设计图纸，焊接程序 design drawingWelding procedureAWS D1.1质控部/构造检验员QC/structural inspector前端墙End WallFron
30、t焊接外观，尺寸， 平面度Visual Welding Dimension Flatness图纸要求Drawing requirement钢卷尺，塞尺，水平 仪Steel tape, insert ruler,level尺寸测量，焊缝测 量Dimension checking，weld checking每个产品Each canopy检验表单Inspectionreport设计图纸，焊接程序 design drawingWelding procedureAWS D1.1质控部/构造检验员QC/structural inspector后端墙End WallRear焊接外观，尺寸， 平面度Visua
31、l Welding Dimension Flatness图纸要求Drawing requirement钢卷尺，塞尺，水平 仪Steel tape, insert ruler,level尺寸测量，焊缝测 量Dimension checking，weld checking每个产品Each canopy检验表单Inspectionreport设计图纸，焊接程序 design drawingWelding procedure AWS D1.1质控部/构造检验员QC/structural inspector车顶棚Roof焊接外观，尺寸Visual Welding Dimension图纸要求Drawing
32、 requirement钢卷尺，焊接样板Steel tape,Welding gauge尺寸测量，焊缝测 量Dimension checking，weld checking每个产品Each canopy检验表单Inspectionreport设计图纸，焊接程序 design drawingWelding procedureAWS D1.1质控部/构造检验员QC/structural inspectorProcess name工序名称Inspection Item 检验工程Inspection Requirement检验要求Inspection Equipment 检验工具Inspection
33、Method 检验方法Frequency检验频度Quality Record 记录文件Reference Document 参考文件Responsible Dept./ Person 负责部门/职务组装part assembly连接尺寸检查ExternalConnection Dimension Inspection图纸要求Drawing requirement钢卷尺，塞尺，水平 仪Steel tape, insert ruler,level尺寸测量Dimension checking每个产品Each canopy检验表单Inspectionreport设计图纸designdrawing质控部
34、/构造检验员QC/structural inspector焊后检查 dimension inspection after welding整体检验Entirety inspection图纸要求Drawing requirement钢卷尺，水平仪， 焊角尺，手电筒Steel tape,air level，Welded square, flashlight尺寸测量，焊缝测 量Dimension checking，weld checking每部件Each assembly piece检验表单Inspectionreport设计图纸designdraw ingAWS D1.1质控部/构造检验员QC/st
35、ructural inspector外形检查Configuration inspection产生的变形。deformation工艺要求Processrequirements钢卷尺，塞尺Steel tape, insert ruler,l尺寸测量Dimension checking每个产品Each canopy记录表单Record sheet质控部/构造检验员QC/structural inspectorD 无损探伤NDTNDTNDT人员资质NDTcheckingqualifications工艺要求Processrequirements核对Check & confirm质控部/无损检验员
36、QC dept. / NDT in spectorProcess name工序名称Inspection Item 检验工程Inspection Requirement检验要求Inspection Equipment 检验工具Inspection Method 检验方法Frequency检验频度Quality Record 记录文件Reference Document 参考文件Responsible Dept./ Person 负责部门/职务NDTNDT工艺要求Processrequirements超声波探伤仪 磁粉探伤仪UT detector, MT detector仪器测量Measureme
37、nt equipmentNDT焊缝 NDT weldseam检验表单InspectionreportAWS D1.1质控部/无损检验员QC dept. / NDT in spectorE .涂装 PAINTING喷砂处理 surfaceBlastingtreatme -nt,清洗除油，外表处 理 Clean, and remove surface oil, surfaceBlastingtrea tment工艺要求Processrequirements湿膜卡，湿度计， 干膜检测仪，温度 计，Wet film card, hygrometer, dry test meter,仪器测量Measur
38、ement equipment每件Each Assembly piece检验表单Inspectionreport技术规Technical specification质控部/油漆检验员QCdept./Paint Inspector外形检查 configuratio n inspection喷砂，运输产生的 变形。Sandblasting, transport of deformation图纸要求Drawing requirement钢卷尺，塞尺Steel tape, insert ruler,尺寸测量Dimension checking每个产品Each canopy记录表单Record shee
39、t质控部/油漆检验员QCdept./Paint Inspector油漆 painting,油漆检查Painting inspection工艺要求Processrequirements湿膜卡，湿度计， 干膜检测仪，温度 计，Wet film card, hygrometer, dry test meter,仪器测量Measurement equipment每部件EachAssembly-piece检验表单Inspectionreport技术规Technical specification质控部/油漆检验员QCdept./Paint InspectorProcess name工序名称Inspect
40、ion Item 检验工程Inspection Requirement检验要求Inspection Equipment 检验工具Inspection Method 检验方法Frequency检验频度Quality Record 记录文件Reference Document 参考文件Responsible Dept./ Person 负责部门/职务外形检查 configuratio n inspection产生的变形。deformation图纸要求Drawing requirement钢卷尺，塞尺Steel tape, insert ruler,尺寸测量Dimension checking每个产
41、品Each canopy记录表单Record sheet质控部/油漆检验员QCdept./Paint InspectorF 功能测试静态Functional test static水密试验water tightness test密封性试验水leakage inspection against water工艺要求Processrequirements水密试验设备Water test equipment仪器测量Measurement equipment100%检验表单Inspectionreport技术规Technical specification质控部/最终检验员QCdept./Final I
42、nspector称重试验 weighing test装好车厢后称重 inspection for weigh of fully equipped carriage工艺要求Processrequirements称重设备weighing equipment仪器测量Measurement equipment每种型号一个 onefor each type检验表单Inspectionreport技术规Technical specification质控部/最终检验员QCdept./Final Inspector量载规Loading gauge通过量载规检验 inspection of car passin
43、g the loading gauge工艺要求Processrequirements装载设备 loading gauge equipment仪器测量Measurement equipment每种型号一个 onefor each type检验表单Inspectionreport技术规Technical specification质控部/最终检验员QCdept./Final Inspector曲线通过测试curve test底架和转向架制动 之间的最小距离 minimum distance between underframe equipment and brake equipment form bogie equipment