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1、OTS Process Checklist表 OTSCompany:公司名称：Location:地址：Project:项目：Process under review:评审的生产过程：Parts overview:零件概述Part No.零件号Drawing indexA partDesignation图纸编号零件 A-过程检查Date:日期：Supplier No.:-供应商代码 :描述Participant:参与者：Supplier:供应商：ZFSS: ：ZFSS Evaluation:评估：No.Re: 评估项目RedYelloGree Comment: 备注:红色wn 绿序号黄色色1Pr
2、ocess conditions过程状态2Sub -supplier/Parts零件二级供应商 /3Product test产品检测Created by: TPQPage 1 of 9Release: TPQ Date: Oct 22, 2014 1st revision: TPQ-107AOTS Process Checklist过程检查表 OTS(The topic with the lowest rating affects the total result)评审等级最低的项目会影响总的评估结果)(Comment:Total result:最终结论：备注：Rejection, new s
3、eries of processesrequired (red) 红色拒绝，需重新进行过程评审)(Release with conditions (yellow)条件接受黄色 )(Release (green)接受绿色 ) (Signatures:签字：ZFSS auditor's signatureDept.Phone:ZFSS auditor's name审核员的名字：部门：电话：审核员的签字：ZFSSZFSSSupplier's signature Phone:Supplier's name供应商的签字：供应商的名字：电话：Distribution lis
4、t:分发人员清单：Created by: TPQRelease: TPQ Date: Oct 22, 2014 Page 2 of91st revision: TPQ-107AOTS Process Checklist过程检查表 OTSCompany:Date: 日公司：期：Process Conditions1.过程状态1.1 If the flow chart, FMEA, control plan updated and issued internally?和控制计划是否更新并发布？过程流程图，FMEA OKN/AnotOKComment:备注：1.2Is the layout avai
5、lable? All processes and control points defined or not?是否制定了平面布局图？是否明确了所要求的过程和检测点？OKN/AnotOKComment:备注：1.3 Are all equipments available for sample production?是否具备工装样件生产所需要的设备?OKN/AnotOKComment:备注：1.4 Does production occur under finishedfixture and tools?生产是否在工装条件下进行? N/Anot OKOK- Fixture and tools,
6、transport container, test equipment, employees生产工装，运送料架，检测设备，人员配置 -Comment:备注：1.5 Are all work stations, test stations installed appropriately?是否所有的生产工位，检测工位都被合理的设置?N/AOKnotLightingOK光线。灯光 /Order, cleanliness, work safety整齐，清洁，安全。Appropriate supply of material also considering possible contaminants,
7、 handling parts, ergonomics, risk of confusion 合理的材料供应，并考虑到可能发生的污染，零件搬运方式，人体工程学，混料的风险Material cards with index of changes available物料卡上有相关状态信息。Is separating of parts that are suspected ensured是否那些怀疑件被隔离？ Identification of master gages, reference parts, limit samples 标准量具的确认，是否有参考零件，极限样品？Comment:Crea
8、ted by: TPQRelease: TPQDate: Oct 22, 2014Page 3 of91st revision: TPQ-107AOTS Process Checklist过程检查表 OTS备注：1.6 Are all work station set up according to QR 83?设置是否所有的工作站位依据?QR83 N/AOKnotOKDoes this incorporate the following items:是否包含如下项目 :Available quality control cards, working instructions是否有质量控制卡，
9、操作指导 . Operating equipment available是否有可用的操作设备？ Available and appropriate test equipment 是否有可用的适当的检测设备？Available and appropriate transport equipment是否有可用的合适的搬运设备？ Appropriate supply of materials with index related accompanying documents是否有适当的材料供应和相关的随附文件？Comment:备注：1.7 Are all relevant characteristi
10、cs defined and the appropriate processassurances available?Are tests on the product and process for all required characteristicsN/Anot OKextensively defined and the intervals adequate?OK是否所有定义的相关特性被识别并在生产过程中加以适当的控制?是否所有的要求特性在产品及其生产过程中执行检测？并设置足够的检测频率。In the OTS stage control plan?的控制计划中？是否包含在OTS In t
11、he test instructions是否包含在检测说明中？Comment:备注：1.8 Were all specified tests performed and documented according tospecifications?是否所有指定的检测都按照规范执行并记录归档? N/Anot OKOKComment:备注： 1.9Does a consistent separation of adjustment parts take place?调试零件是否被隔离?N/AOKnotOKComment:备注：Created by: TPQPage 4 of9Release: TPQ
12、 Date: Oct 22, 2014 1st revision: TPQ-107AOTS Process Checklist过程检查表 OTS1.10 Is the release of machines/fixture/tools regulated?设备 / 工装/ 检具的认可是否有章可寻 Who is responsible for the release? (adjuster, operator, productioni.O. n.a.- qualified personnel!) manager需有资格的人员调节人员检具的认可和使用操作人员生产经理谁负责这些设备/ 工装/ ),-,
13、 ?(Comment:备注：1.11Is personnel qualification ensured (QR 83)?是否确认各岗位人员具有相关的资格(QR83)? N/AOKnot Training on the new process, product, technologies such as SPC, etc.OK等），是否有相关培训。对于新的过程，产品，技能（比如：.SPCComment:备注：1.12Is suitable packaging available both internally and to the customer?在内部搬运或运送至客户的过程中，是否有适当的
14、包装方式? N/Anot OKOKIs packaging coordinated with ZFSS?协商包装方式？是否与ZFSS Protection against contamination, also during transport.包装是否能保护零件不受污染，即使在运输的过程中。Comment:备注：1.13 Are the cleanliness requirements according to ZFN 5008 fulfilled (for parts and transport containers)?零件和存放零件的容器清洁度要求是否根据执行)?ZFN5008(N/AO
15、KnotOKComment:备注：yellonwEvaluation of process requirements:greered过程评估的要求：Requirements completely fulfilled, no deviationsEvaluation green:完全符合要求，没有偏离的情况。评估结果为绿色:Requirements only partly fulfilled, no critical deviationsEvaluation yellow:部分符合要求，没有严重的偏离情况。评估结果为黄色：Requirements only partly fulfilled, c
16、ritical deviations Evaluation red:部分符合要求，存在严重的偏离情况。评估结果为红色：Conditions(for yellow or red):：针对黄色和红色状况) (Comment:备注： Created by: TPQPage 5 of9Release: TPQ Date: Oct 22, 2014 1st revision: TPQ-107AOTS Process ChecklistOTS 过程检查表Company:Date:公司：日期：Sub -Suppliers/Parts2.零件二级供应商/2.1Is the sub -supplier and
17、material list available?分供方及材料清单是否已内部发布？N/AOKnotOK.2.2The release of sub-supplier and purchased parts,and the test report.二级供应商及其所提供的原材料/ 外购件是否已经经过认可，或能提供相应的检测报告？N/AOKnotOK.At minimal, the following purchased parts must be tested:至少，如下的采购件需要被检测：- all parts not released or released with conditions.没有
18、被认可或条件认可的所有零件。- For components with few parts: All parts released.对于构成零件很少的总成：所有零件通过认可。- For complex assemblies: Random sample of parts released, all critical parts must be recorded.对于复杂的组装总成：零件的随机抽样需通过，所有的关键零件的检测记录必须保留。-2.3Audit performed to sub-supplier?对二级分供方是否进行过评审？N/Anot OKOK.Any other parts in
19、 SOP provided?是否有其他批量供货零件？Any initial assessment for new supplier?是否对新供应商定点评审？Comment:备注：Sub -suppliers/parts:greenredyellow零件二级供应商 /Evaluation green: Released (all items must be evaluated with“ OK ” )所有的条款评估结果必须为“通过”评估结果为绿色：接受 ) (:conditions (all items must be at least evaluated with“ Released with
20、Released with Evaluation yellow:conditions ” )所有的条款评估结果至少是“条件接受”条件接受评估结果为黄色)(:Not released Evaluation red:不接受评估结果为红色:(for yellow or red): Conditions针对评估结果为黄色或红色状况) (Comment:备注：Created by: TPQRelease: TPQDate: Oct 22, 2014Page 6 of91st revision: TPQ-107AOTS Process ChecklistOTS 过程检查表Company:Date:公司：日
21、期：Product test3.产品检测3.1Is the equipment available todo the test defined in the drawing?documentation是否具备产品图纸规定特性的检测设备？N/Anot OKOK.Lab. resources, qualified or not?实验室资源，具备资质？Comment:备注：3.2 If the supplier could finished the sample test and submit test report according to ZFSS requirement?N/AOKnot 的要
22、求，完成对样件的检测，并提交检测报告？是否能按照ZFSS OK.Including critical characters?覆盖关键特性？ Does the test reprot confirmed and released internally?检测报告经过内部确认释放？Comment:备注：3.3Are all original reports available? Such as material report, third partyreport.OKN/Anot 相关原始报告可获得？如：材料报告，第三方试验室报告OK.Comment:备注：greered yellonwEvalua
23、tion of the product audit:产品审核评估：Requirements fulfilled Evaluation green:所有的要求已履行评估结果为绿色：Requirements not completely fulfilled, measures applyEvaluation yellow:要求没有被完全履行，措施已开始实施。评估结果为黄色：Requirements not fulfilled Evaluation red:没有履行相关要求。评估结果为红色：(for yellow or red): Conditions：状况针对评估结果为黄色或红色) (Commen
24、t:备注：Created by: TPQPage 7 of9Release: TPQDate: Oct 22, 20141st revision: TPQ-107AOTS Process Checklist过程检查表 OTSCreated by: TPQRelease: TPQ Date: Oct 22, 2014 Page 8 of91st revision: TPQ-107AOTS Process ChecklistOTS 过程检查表Created by: TPQDate: Oct 22, 2014 Release: TPQ Page 9 of91st revision: TPQ-107A