《Keba控制器242模块说明书.pdf》由会员分享，可在线阅读，更多相关《Keba控制器242模块说明书.pdf（50页珍藏版）》请在三一文库上搜索。
1、KemroCP 242/ACPU moduleProject engineering manual V1.01Translation of the original instructionsDocument : V1.01 / article no.: 1004841Filename: cp242apjen.pdfPages: 50.? KEBA 2013Specifications are subject to change due to further technical developments. Details presented may be subject to correctio
2、n.All rights reserved.KEBA AG Headquarters:Gewerbepark Urfahr, 4041 Linz, Austria, Phone: +43 732 7090-0, Fax: +43 732 7309-10,For information about our subsidiaries please look at .Record of RevisionVersionDateChange in chapterDescriptionchanged by1.0012-2009-Newly createdrb1.0108-2011IntroductionH
3、int not for end customers added, various minor up-dates, extended some chapters, to use the manual alsostandalone (especially: Displays and operating ele-ments, Mounting and installation instructions and Di-agnosis)fstl, ekrCP 242/ARecord of Revision? KEBA 2013Project engineering manual V1.013Table
4、of Contents1 Introduction. 91.1 Purpose of the document. 91.2 Preconditions. 91.3 Intended use. 101.4 Notes on this document. 101.4.1 Contents of the document. 101.4.2 Not contained in this document. 111.5 Documentation for further reading. 111.6 EtherCAT declaration. 112 Safety notes. 122.1 Represe
5、ntation. 122.2 General safety instructions. 132.3 Safety instructions for personal safety. 132.4 Safety instructions for device maintenance. 143 Description of the module. 153.1 Front view. 153.2 Side view. 163.3 Compact Flash slot. 163.3.1 Precautions when using the CF card. 173.3.2 Inserting the C
6、ompact Flash card. 173.3.3 Removing the Compact Flash card. 173.4 Accessories. 183.4.1 Compact Flash card. 183.4.2 Connector strip. 184 Displays and operating elements. 194.1 Diagnostic display (DIAG). 194.2 Status LEDs. 194.3 Control key (CTRL) . 194.4 CAN Status LEDs. 204.5 Ethernet Gbit Status LE
7、Ds. 204.6 Ethernet/EtherCAT Status LEDs. 215 Mounting and installation instructions. 225.1 General instructions on assembly and removal. 225.2 Inserting and removing of option modules. 225.3 Adding modules. 245.3.1 Setting the module address. 255.3.2 Plugging modules together. 265.4 Removing added m
8、odules. 275.5 Mounting rail. 275.6 Space requirement. 285.7 Installing the module. 28CP 242/ATable of Contents? KEBA 2013Project engineering manual V1.0155.7.1 End bracket. 295.8 Removing the module. 305.9 Air conditioning and ventilation. 305.9.1 Use of air filters. 306 Connections and wiring. 316.
9、1 Power supply. 316.1.1 Connection example. 326.2 Grounding. 326.3 Graphic interface (PANEL / SI0). 336.3.1 Pin assignment. 346.3.2 Cable and plug specification. 346.4 CAN interface (CAN0). 346.4.1 Pin assignment, connection example. 356.4.2 Cable and plug specification. 356.4.3 CAN bus termination.
10、 356.5 Gigabit Ethernet interface (ETHERNET0). 366.5.1 Pin assignment. 366.5.2 Cable and plug specification. 366.6 EtherCAT interface. 366.6.1 Pin assignment. 376.6.2 Cable and plug specification. 376.7 USB ports. 376.7.1 Cable and plug specification. 386.8 EMC and wiring guidelines. 387 Configurati
11、on. 398 Operating behavior. 408.1 Failure of supply voltage. 408.2 Response to module errors. 408.3 System watchdog. 408.4 K-Bus watchdog. 408.5 Temperature monitoring. 408.6 Battery monitoring. 418.7 System backup, firmware update. 419 Diagnosis. 429.1 Operating states. 429.2 Switching between oper
12、ating states. 4210 Maintenance instructions. 4510.1 Battery. 4510.1.1 Battery type and service life. 4510.1.2 Replacing the battery. 4511 Disposal . 4611.1 Disposal of the module. 4611.2 Disposal of the battery. 4612 Technical data. 4712.1 In general. 47Table of ContentsCP 242/A? KEBA 2013Project en
13、gineering manual V1.01612.2 Environmental conditions. 4712.3 Computer kernel. 4712.4 Interfaces. 4712.5 Dimensions, weight. 4813 EC directives and standards. 4913.1 EC directives. 4913.2 Standards. 4913.2.1 General procedures and safety principles. 4913.2.2 EMC guideline. 4913.2.3 Electrical safety
14、and fire protection. 4913.2.4 Environmental and surrounding conditions. 4913.3 Standards for the American market. 4913.3.1 UL test for industrial control equipment. 4914 Declaration of conformity. 50CP 242/ATable of Contents? KEBA 2013Project engineering manual V1.0171 Introduction1.1 Purpose of the
15、 documentThis document describes the structure of the CP 242/A (CPU module).Additionally, the installation and configuration is described enough to obtainan operationally ready module. Ready for operation means that the assemblyis ready for the synchronization of the firmware and the application.Inf
16、ormationThis manual is not adressed to end costumers! Necessary safety notes forthe end costumer have to be taken into the costumer manual in the respectivenational language by the machine builders and system providers.1.2 PreconditionsThis document contains information for persons with the followin
17、g skills:Target groupKnowledge and skills pre-requirementProject engineerBasic technical training (University of Applied Science/University level,engineering degree or corresponding professional experience).Knowledge in: working mode of a PLC, current valid safety regulations, the application.Electr
18、icianSpecialized training in the electro-technical field (in accordance withindustrial training guidelines).Knowledge in: current valid safety regulations, wiring guidelines, circuit diagrams, correct installation of electrical connections according to nationaland international regulations.CP 242/AI
19、ntroduction? KEBA 2013Project engineering manual V1.019Target groupKnowledge and skills pre-requirementStart-up technicianBasic technical training (Vocational high school, engineering degree orcorresponding professional experience).Knowledge in: current valid safety regulations, working mode of mach
20、ine or plant, principal functions of the application, system analysis and troubleshooting, setting options at the operating installations.Service technicianBasic technical training (Vocational high school, engineering degree orcorresponding professional experience).Knowledge in: working mode of a PL
21、C, current valid safety regulations, working mode of machine or plant, diagnosis possibilities, systematic error analysis and rectification.1.3 Intended useThe CP 242/A was developed for control applications in industrial machines.The typical applications areas include injection molding machines, ro
22、bots,presses, machine tools and similar.The CP 242/A may only be used for the types of use described in the technicaldescriptions and in compliance with described technical general conditions.The CP 242/A may only be used in conjunction with recommended/approvedthird-party equipment/installations.Th
23、e CP 242/A has been developed, manufactured, tested and documented inaccordance with the appropriate guidelines and standards. Therefore, theproducts do not pose any danger to the health of persons or a risk of damageto other property or equipment under normal circumstances, provided that theinstruc
24、tions and safety precautions are properly observed.1.4 Notes on this documentThis manual is integral part of the product. It is to be retained over the entirelife cycle of the product and should be forwarded to any subsequent ownersor users of the product.1.4.1 Contents of the documentDescription of
25、 the moduleMounting and installation instructionsDescription of interfaces including EMC guidelinesIntroductionCP 242/A? KEBA 2013Project engineering manual V1.0110ConfigurationOperating behaviorDiagnostics functionsMaintenance instructionsTechnical data1.4.2 Not contained in this documentProgrammin
26、g instructionApplication diagnosisFirmware description1.5 Documentation for further readingThe following documents are to be observed depending on the system solutionused:Doc.No.NameTarget groupDE: 1000868EN: 1000869System manual Kemro automationsystem Project engineer Electrician Programmer Commiss
27、ioning foreman Service technician1.6 EtherCAT declarationEtherCAT? is registered trademark and patented technology, li-censed by Beckhoff Automation GmbH, Germany .CP 242/AIntroduction? KEBA 2013Project engineering manual V1.01112 Safety notes2.1 RepresentationAt various points in this manual you wi
28、ll see notes and precautionary warningsregarding possible hazards. The symbols used have the following meaning:DANGER!indicates an imminently hazardous situation which will result in death orserious bodily injury if the corresponding precautions are not taken.WARNING!indicates a potentially hazardou
29、s situation which can result in death or se-rious bodily injury if the corresponding precautions are not taken.CAUTION!means that if the corresponding safety measures are not taken, a potentiallyhazardous situation can occur that may result in property injury or slightbodily injury.CAUTIONCAUTION us
30、ed without the safety alert symbol indicates a potentially haz-ardous situation which, if not avoided, may result in damage to property.This symbol reminds you of the possible consequences of touching elec-trostatically sensitive components.InformationUseful practical tips and information on the use
31、 of equipment are identifiedby the “Information” symbol. They do not contain any information that warnsabout potentially dangerous or harmful functions.Safety notesCP 242/A? KEBA 2013Project engineering manual V1.01122.2 General safety instructionsWARNING!It is absolutely essential that you also obs
32、erve the safety instructions in thesystem manual for your automation system.The following areas of application are expressly excluded for theCPU module:Use in areas where there is a risk of explosion or fireUse in the mining sectorUse in the open airOther products are to be used for these applicatio
33、ns!The CPU module is not designed for safety-relevant control tasks (e.g.:shutdown in case of an emergency). For safety-relevant control tasks andpersonnel security, additional external safety measures must be implemen-ted to ensure the system remains in a safe operating condition even in theevent o
34、f a fault.At the developement of the CPU module the standard EN ISO 13849-1 wasnot considered.The module is defined as open type equipment (UL 508) or as openequipment (EN 61131-2) and must therefore be installed in a control cabi-net.CAUTIONImproper use of the assembly or the control system leads t
35、o irreparable dam-age!Turn off the power supply before inserting or removing the module. Other-wise, the module can be destroyed or undefined signal states can lead todamage of the control system.2.3 Safety instructions for personal safetyWARNING!Danger of personal injury due to electric shock!Suppl
36、y the device exclusively from power sources that have an extra lowvoltage (e.g. SELV or PELV according to EN 61131-2)When using a SELV power source it can become PELV by reason of themodule construction and the connectors (grounding!).Protective low voltage circuits must always be installed safely i
37、nsulatedseparated from circuits with dangerous voltage.CP 242/ASafety notes? KEBA 2013Project engineering manual V1.0113CAUTION!Fire hazard during module failure!Provide suitable fuses for the 24 V DC power supply of the control systemfor the final application! (for details, refer to the Power suppl
38、y section).2.4 Safety instructions for device maintenanceCAUTION!The device may only be opened by qualified personnel and only mainte-nance activities expressly approved by KEBA may be performed (see chap-ter “maintenance”). Any other manipulations to the device will result in lossof warranty.If thi
39、s device is damaged, the device must be taken out of commission andrepaired or replaced by qualified personnel.Safety notesCP 242/A? KEBA 2013Project engineering manual V1.01143 Description of the moduleThe CPU module is an intelligent master module designed for a medium-rangeperformance within the
40、Kemro automation system.1 slot for an option module is available for extension.3.1 Front viewFig.3-1:CP 242/A Front view1. Compact Flash slot2. Battery case3. EtherCAT interface3a. Not used4. CAN interface5. 1 slot for a PCI option module6. Graphic interface7. Diagnosis display8. USB port 09. Power
41、input10. Ethernet interface11. USB port 1CP 242/ADescription of the module? KEBA 2013Project engineering manual V1.01153.2 Side viewFig.3-2:CP 242/A side view1 . Upper snap for mechanical connectionof the modules2. K-Bus plug3 . Cutout for mounting rail4. Lower snap for mechanical connectionof the m
42、odules3.3 Compact Flash slotTo operate a Compact Flash card with the respective firmware and the appli-cation must be plugged into the Compact Flash slot of the CPU module.Depending on the application used the Compact Flash card can also be usedfor storing machine data (e.g. mold data or part data).
43、InformationUse only Compact Flash cards which are recommended by KEBA.InformationThe Compact Flash Card cannot be used as removable medium since it alsohas system programs stored on it.Description of the moduleCP 242/A? KEBA 2013Project engineering manual V1.01163.3.1 Precautions when using the CF c
44、ardCAUTIONImproper insertion can cause damage to the contact pins.Do not use force when inserting the Compact Flash card into the slot. It is con-structed so that it can only be inserted in one direction and it should slide intothe slot easily with little force.The card:should be kept away from mois
45、ture, heat and direct sunlight,should be protected against static electricity,should not be dropped or bent.should not be removed or the device switched off while the card is beingwritten to.3.3.2 Inserting the Compact Flash card1)Turn off the power supply.2)Insert the Compact Flash card (see drawin
46、g).Fig.3-3:Inserting the CF card3.3.3 Removing the Compact Flash card1)Turn off the power supply.2)Press the eject button ( 1, see drawing).3)Pull out the Compact Flash card ( 2).CP 242/ADescription of the module? KEBA 2013Project engineering manual V1.0117Fig.3-4:Removing the CF card3.4 Accessories
47、3.4.1 Compact Flash cardThe recommended Compact Flash cards may be requested and ordered fromKEBA.3.4.2 Connector stripSocket boardColorNumberWeidm ller order number2-polesw1BLZF 5.08/2 SN SW - 1707690000The appropriate female connectors are not included in the delivery of KEBA,but can be purchased
48、from KEBA.The technical data for the terminals are contained in the technical data sheetof the manufacturer of the female connectors.Description of the moduleCP 242/A? KEBA 2013Project engineering manual V1.01184 Displays and operating elements4.1 Diagnostic display (DIAG)A single-digit 7-segment di
49、splay on the front side of the CPU modules indicatesthe start-up and operating modes.Fig.4-1:7-segment displayThe following applies in general for the 7-segment display (on CPU-modules):Numbers 0 during the start-up denote the progressDifferent characters (e.g. , II, .) or capital letters denote the operatingstatus after start-upThe decimal point serves as load display. A flashing decimal point signalsthat the CPUs load capacity is not fully exhausted.Errors are displayed parallel to the states.Errors are always signaled by a switching-through the status and a dou-bleor triple-digit error/inf