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1、PowerFlex753 变频器调试步骤威钢原料及烧结变频器控制接口如下（所有模拟量和数字量都是用I/O选件模块Port 04,而不是变频器主控板I/O）:速度给定：AI 1频率输出：AO 1变频器运行命令：DI 1切换到远程：DI 2MOP UP: DI 3接操作箱频率上升按钮）MOP DOWN DI 4 （接操作箱频率下降按钮）变频器备妥输出：RO 0变频器运行输出：RO 1变频器调试要点如下：1 .在变频器上电前完成模拟量输入信号选择跳线，变频器出厂缺省为电压输入 国2 .变频器上电，修改参数访问级别。首先选中变频器，按 键，然后按iDC或DD键，选择Ports,选择“00 PowerF
2、lex 753，按ESC1,退到主界面。设置P301=1快速访问方法按PAR艇，输入访问白参数号，如3013 .完成变频器Start-up向导按键，然后按0或K1键，选中Start-up菜单，进入启动向导。启动向 导结构如下：选择 Begin Start Up,按确认键进入。面板提示 “Start-Up consists of several steps to configure the Enter,按 “Enter” 键确认。面板提示“Geneal Startup“Appl Specific 选择 “ Geneal Startup,按 “ Enter 键确认面板显示：Motor Contro
3、l ”Motor Data”FeedbackLimits”Ref Ramp Stop I/O”顺序选择以上菜单进入选择 Motor Control ”菜单，面板显示This section select the type of Motor Control the drive will Enter”,按 “ Enter” 键确认面板显示：Please Select:Sensorless VectV/HzFlux Vector”对于原料变频器，选择“ Sensorless VeCt,对于烧结机一台变频器带两台电机应用，选择 “V/Hz”“Motor Control设置完成后，选择 “ Motor
4、Data”,按 “Enter” 确认 变频器面板显示“Edit Motor NP Volts”400 VAC按 Enter”确认变频器面板显示Select type of power units shown on motor nameplateHPKW”选择”KW,按“Enter”键确认变频器面板显示Edit Motor NP PowerXX KW,输入电机额定功率（使用一软按键，删除原有显示值再输入电机功率值），按Enter”键确认变频器面板显示Edit Motor NP Amps”XX Amps ,输入电机额定电流值，按Enter”键确认 变频器面板显示Edit Motor NP Hert
5、zXX HZ变频器额定是50Hz,按 Enter”键确认 变频器面板显示Edit Motor NP RPMXX RPM,输入电机额定转速，按Enter”键确认 变频器面板显示Edit Motr OL Factor1 ”电机缺省过载倍数为1,按Enter键确认 变频器面板显示Edit Motor PolesXX Pole ,输入电机极数（注意：4极电机同步转速1500RPM, 6极电机同步转速 1000RPM）,按 Enter 键确认变频器面板显示Edit Speed UnitsHz 0缺省是“Hz 0,按Enter键确认（如果要改为RPM,这里设置“ RPM 1”） Motor Data”设置
6、完成后，可直接跳过Feedback,变频器缺省工作在无编码器反馈模式， 选择Limits”,按Enter键确认 变频器面板显示Edit Max Fwd Speed50Hz按Enter键确认变频器面板显示Edit Max Rev Speed-50Hz”按Enter键确认变频器面板显示Edit Min Fwd Speed0.0 Hz”按Enter键确认变频器面板显示Edit Min Rev Speed0.0 Hz”按Enter键确认Limits”设置完成后，选择TestS,按Enter键确认 变频器面板显示Complete these steps in orderDirection Test Au
7、to Tune Done” 选择direction test”,按 Enter 键确认 变频器面板显示Press START to begin test!Motor will run! ”按键起动变频器变频器面板显示Is the direction of rotation forward?Yes No” 如果变频器旋转方向为正向，选择“ Ye ,按Enter键确认如果变频器旋转方向为反向，选择“No”,按Enter键确认变频器面板显示How would you like to fix motor polarity?Automatic ChangeChange mtr wires”选择Autom
8、atic Change，按 Enter 键确认变频器面板显示Press STOPStartup will then automatically change rotation as if motor lead were reversed.”J键停止变频器变频器会再次显示Press START to begin test! Motor will run! ” 按键起动变频器 变频器面板显示Is the direction of rotation forward?Yes No” 选择“Yes,按Enter键确认Direction Test”完成后，选择 Auto Tune”变频器面板显示IMPOR
9、TANT ! Use Rotate Tune for best Tune works best under no load/low friction Static Tune if load can not be rotated .Press Enter 按Enter键确认变频器面板显示Select the tuning mode:Rotate TuneStatic Tune选择 Rotate Tune”,按Enter键确认变频器面板显示Press START to begin test.CAUTION:Rotate Tune will cause motor shaft rotation.一器
10、iHDone” ,变频器会自动完成整定过程，整定结束后，按键停止变频器，选择按Enter键确认。Tests”完成后，选择Ref Ramp Stop,按Enter键确认变频器面板显示Edit Direction ModeUnipolar 0”按Enter键确认变频器面板显示Please select the speed reference source:Local HIMAnalog InputMore Choices选择 Analog Input”,按Enter 键确认变频器面板显示Edit Spd Ref A selSelect Port to useZero SpeedPort 00 Po
11、werFlex 753Port 04 I/O Module 24 V”选择Port 00 PowerFlex 753,按 Enter 键确认变频器面板显示Edit Spd Ref A SelSelect parameter To Use按向下方向键翻页，选中Par 0558 MOP Reference,按Enter键确认 变频器面板显示Edit DI MOP IncSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24 V”选中Port 04 I/O Module 24V”,按 Enter 键确认变频器面板显示E
12、dit DI MOP IncSelect Param To UsePar 0001 Dig In St”s,选中Par 0001 Dig In StS,按 Enter 键确认 变频器面板显示“Edit DI MOP IncSelect Bit To Use选中”Bit 03 Input 3”,按Enter键确认（这里I/O Module 24V DI 3接机旁操作箱频率上 升按钮，实际选择哪位以现场接线为准）变频器面板显示“Edit DI MOP DecSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V”选
13、中Port 04 I/O Module 24V，按 Enter 键确认变频器面板显示“Edit DI MOP DecSelect Param To UsePar 0001 Dig In St”s,选中Par 0001 Dig In StS,按 Enter 键确认变频器面板显示“Edit DI MOP DecSelect Bit To USe选中 ”Bit 04 Input 4”,按 Enter 键确认（这里I/O Module 24V DI 4接机旁操作箱频率下降按钮，实际选择哪位以现场接线为准）变频器面板显示“Edit MOP Rate%/S”按 Enter 键确认变频器面板显示“Do yo
14、u want to Save MOP Speed at Stop?NoYeS”选择No，按Enter键确认变频器面板显示“Do you want to Save MOP Speed at power down?NoYeS”选择No，按Enter键确认变频器面板显示“Edit Stop Mode ARamp 1”按 Enter 键确认变频器面板显示“Edit BuS Reg Mode AAdjust Freq 1”按 Enter 键确认变频器面板显示“Edit Accel Time 1Secs”暂时用缺省加速时间10秒钟，按Enter键确认变频器面板显示“Edit Decel Time 1Sec
15、s”暂时用缺省减速时间10秒钟，按Enter键确认变频器面板显示“Do you want to perform S-Curve for accel/decal?NoYes”选择”YeS，按Enter键确认变频器面板显示“Edit S Curve Accel%”修改为10%,按Enter键确认变频器面板显示“Edit S Curve decel%”修改为10%,按Enter键确认以上设置完成后，选择“I/O，按Enter键确认变频器面板显示“Make a selection：Start Stop & Dir . .选择 ” Start Stop & Dir” ，按Enter 键确认变频器面板显示
16、“This section defines Start Stop and Direction digital input functions. Press Ente” r按 Enter 键确认变频器面板显示“Will a digital input be used as a START source?NoYes”选择YeS,按Enter键确认变频器面板显示“IS REVERSE required from a digital input?NoYeS”选择“NO，按Enter键确认变频器面板显示“Enter choice for the control method:3 wire2 wire ”
17、选择2 wire，按Enter键确认变频器面板显示Edit DI RunSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24 V” 选择Port 04 I/O Module 24V，按 Enter 键确认 变频器面板显示Edit DI RunSelect Param To UsePar 0001 Dig In St s, 选中”Par 0001 Dig In Sts,按 Enter键确认 变频器面板显示Edit DI RunSelect Bit To Use选中”Bit 01 Input 1”,按Enter键确
18、认（这里I/O Module 24V DI 1接运行命令,实际选 择哪位以现场接线为准）变频器面板显示Edit Digital In CfgRun Edge 0按Enter键确认设置完Start Stop & Dir”后，直接跳过Digital Inputs,Digital Outputs,Analog Outputs”,选择“Done，按 Enter键确认。再次选择Done”,按Enter键确认。变频器面板显示Please make selectionGeneral StartupAppl SpecificExit Startup”选择Exit Startup，按Enter键确认，退出启动向
19、导剩余的工作是完成对I/O Module的设置。首先选中I/O Module ,按 I/O Module 24V”,键，然后按键，选择Ports选择“04I/O设置数字量输入，输出和模拟量输出Digital in选择digital in status bit 1为运行（已经通过设置向导设置好了）Digital output 设置RO0设置：按PAR# 1眼EDIT键变频器面板显示Edit RO0 SelSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V”选择Port 00 PowerFlex 753，按 E
20、nter 键确认用向下方将键选中Par 0935 Drive Status彳,按Enter键确认选中”Bit 00 Ready，按Enter键确认RO1 设置 :按PAR# 2眼EDIT键变频器面板显示“Edit RO01SelSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V”选择 ” Port 00 PowerFlex 753”,按 Enter 键确认用向下方将键选中Par 0935 Drive Status 4,按Enter键确认选中” Bit 16 Running”,按Enter 键确认设置模拟量输
21、出信号类型为毫安信号按PAR# 7眼EDIT键变频器面板显示“Port 07 Host Param 70Anlg Out TypeXXXXXXXX0” 0按EDIT键，把最低两位都设为“1，按Enter键确认AO1 设置按PAR# 8戚EDIT键变频器面板显示“Edit Anlg Out 1 SelSelect Port to useDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V”选择 Port 00 PowerFlex 753，按Enter 键确认变频器面板显示“Edit Anlg Out 1 SelSelect Param to us
22、e选择 “ Par 0001 Output Frequency，按 Enter 键确认设置模拟量输入信号类型为毫安信号按PAR# 4戚EDIT键变频器面板显示“Port 07 Host Param 45Anlg In TypeXXXXXXXX0” 0按EDIT键，把最低两位都设为“1，按Enter键确认选中 Port 00 PowerFlex 753,按PAR# 550按Enter键确认变频器面板显示“Port 00 Dev Param 550Spd Ref B Sel,按 EDIT键变频器面板显示Select Port to useZero SpeedPort 00 PowerFlex 75
23、3Port 04 I/O Module 24V”选择Port 04 Port 04 I/O Module 24V,按 Enter 键确认变频器面板显示“Edit Spd Ref B SelSelect parameter To UsePar 0050 Anlg In 0 ValuePar 0060 Anlg In 1 Value”按向下方向键翻页，选中Par 0060 Anlg In 1 Value,按Enter键确认最后完成本体和远程速度给定切换按PAR# 174按Enter键确认变频器面板显示“Port 00 Dev Param 174Spd Ref B SelDI Speed Sel 1
24、,按 EDIT键变频器面板显示“Edit DI Speed Sel 1Select Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V”选择 Port 04 I/O Module 24V,按 Enter 键确认变频器面板显示“Edit DI Speed Sel 1Select Param To UsePar 0001 Dig In St”s选择 Par 0001 Dig In Sts 按 Enter键确认变频器面板显示“Edit DI Speed Sel 1Select Bit To Use”选择Bit 02 Input 2，按 Enter键确认I/O Module Input 2 断开时，使用本地机旁操作箱升速按钮和降速按钮调节频率；I/O Module Input 2闭合时，使用远程PLC真拟量调节频率；