数控加工实训报告5小组.doc

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1、数控加工实训报告班级：机制08-2姓名：李进金 蒋渊 龚文武 陈建龙时间：2009-2010年2学期学习任务一花盘2加工零件图毛坯80.5*80.5*18.5工艺卡数控加工工艺卡产品名称及代号零件名称图纸号花盘2序号加 工 内 容程序号刀具号刀具补号主轴转速进给速度背吃刀量备注1铣六方体O0001T01H01S500F2000.52加工凸台O0002T01H01S500F20033走圆弧，铣外形O0002T02H02S500F20033精铣外形O0002T02H02S800F2003编制审核时间数控加工刀具卡数控加工刀具卡产品名称及代号零件名称图纸号花盘2编号内容刀具名称、规格备注T01合金刚

2、平头铣刀20T02合金刚平头铣刀8数控加工程序卡数控加工程序单产品名称及代号零件名称程序号花盘2O0002序号注释注释G58 G91 G28 Z20M06 T01 M03 S500G90 G0 X50 Y80 G01 Z-3 F200G01 G41 D01 X31.3 Y80G01 Y-31.3 F200X-31.3Y31.3X40G91 G28 Z20M05T02 M06M03 S500G90 G0 X28.3 Y40G43 G0 Z30 H02G01 Z-5 F200 G01 G41 D02 X28.3 Y28.3G02 X29.6 Y15.9 R10G03 X29.6 Y-15.9R30

3、G02 X15.9 Y-29.6 R10G03 X-15.9 YY-29.6 R30G02 X-29.6 Y-15.6 R10G03 X-29.6 Y15.9 R30G02 X-15.6 Y29.6 R10G03 X15.9 Y29.6 R30G02 X28.3 Y28.3 R10G40 G0 X40 Y40 G91 G28 Z20M05M30铣圆弧铣正方体编制审核时间零件加工过程记录班 级机制08-2小 组5小组姓 名学习情境零件名称花盘2序号时间加工过程中出现的问题及解决方案解决的途径（自己或小组）013月6号对刀不准小组讨论 和老师的指点加工零件数量1合格零件数量1导致零件报废的原因工艺

4、规程与程序反馈表学 习 情 境零 件 名 称花盘2内 容调 整 原 因优化方案工艺规程加工程序铣外圆程序过于繁琐先铣出小正方体再铣轮廓学习收获通过这次实训理解到了团队合作的重要性 学习任务二：节流阀联结螺栓柱的数控加工 节流阀联结螺栓柱的加工工艺过程：（一） 零件图数控加工工艺卡产品名称及代号零件名称图纸号节流阀联结螺栓柱子A4序号加 工 内 容程序号刀具号刀具补号主轴转速进给速度背吃刀量备注内轮廓的粗加工O0001T0101800F0.21内轮廓的精加工O0001T01011000F0.10.2退刀槽的加工00001T0202300F0.10.1螺纹的加工O0001T0303300F0.20

5、.1外轮廓的加工O0002T0404800F0.21外轮廓的精加工O0002T04041000F0.10.1编制审核时间工艺卡数控加工刀具卡产品名称及代号零件名称图纸号节流阀联结螺栓柱A4编号内容刀具名称、规格备注 01 平内孔T0102车削内孔T0103加工退刀槽T0204加工螺纹T0305加工外表面及倒角T0406调头加工右表面及倒角T04编制审核时间数控加工程序单数控加工程序单产品名称及代号零件名称程序号节流阀连接螺栓柱O2012O2013序号注释注释O2012;G0 G54 X100 Z100;T0101;M03 S800;G0 X23 Z5;G71 U1 R2;G71 P10 Q20

6、 U0.2 W0.2 F0.1;N10 G01 X34 Z0;Z-25;X28;N20 Z-40;G70 P10 Q10 F0.1 S1000;G0 X100 Z10;T0303;G0 X25 Z5;G01 Z-25;X40;X25;G0 Z5;G0 X100 Z100 ;T0202 ; S300;G0 X28 Z5;G92 X34.33 Z-23 F1.75;X35.23;X35.832;X36.43;X36.63;G0 X100 Z100;T0404 ;G0 X46 Z5;G71 U1 R2;G71 P100 Q200 U0.2 W0.2 F0.1;N100 G01 X36 Z0;X40

7、Z-2;Z-5;N200 X45;MO5; O2013;M03 S800;G54 G0 X40 Z5;T0404;G71 P10 Q20 U0.2 W0.2 F0.1;N10 G01 X36 Z0;X40 Z-2;Z-3;N20 X45;M05;M30;零件加工过程记录班 级机制08级2班小 组5小组姓 名学习情境零件名称节流阀联结螺栓柱序号时间加工过程中出现的问题及解决方案解决的途径（自己或小组）01刀具选择半径过大小组讨论加工零件数量合格零件数量导致零件报废的原因工艺规程与程序反馈表学 习 情 境零 件 名 称 节流阀联结螺栓柱内 容调 整 原 因优化方案工艺规程出现过程安排不合理合理的安

8、排加工流程加工程序G71程序中出现撞刀现象加大退刀量学习收获在本次的数控加工的学习中，我们小组学会了团队合作学习任务三：阶梯轴加工数控加工刀具卡数控加工工艺卡产品名称及代号零件名称图纸号序号加 工 内 容程序号刀具号刀具补号主轴转速进给速度背吃刀量备注01端面的加工O0001T01018000.3102外轮廓的粗加工O0001T02028000.2203外轮廓的精加工O0001T020210000.10.204退刀槽的加工O0001T03035000.10.205螺纹的加工O0001T04045000.20.204调头加工同上编制审核时间数控加工刀具卡数控加工刀具卡产品名称及代号零件名称图纸号

9、双头螺纹A4编号内容刀具名称、规格备注T02外轮廓的加工 45外圆车刀T01端面的加工端面刀T03退刀槽的加工切断刀T04螺纹的加工螺纹刀编制审核时间数控加工程序单数控加工程序单产品名称及代号零件名称程序号序号注释注释O0001;G54 G0 X100 Z100;T0101;M03 S800;G0 X23 Z2;G71 U1 R4;G71 P10 N20 U0.2 W0.2 F0.1;N10 G0 X34;Z0;G01 Z-25;X28;N20 Z-40;G70 P10 Q20 S1000 F0.2;G0 X100 Z100 T0100;T0303;G0 X30 Z0;Z-23;G01 X40

10、 F0.1;G0 X30 ;Z-25;G01 X40 F0.1;G0 X30;Z5;G0 X100 Z100 T0300;T0202;G0 X45 Z2;G71 U1 R2;G71 P1 Q2 U0 W0 F0.2;N1 G0 X36;Z0;G01 X40 Z-2;Z-5;N2 X45;G0 X100 Z100 T0200 ;T0404;S300;G0 X30 Z2;G92 X34.33 Z-23 F1.75;X35.23;X35.83;X36.43;X36.63;G0 X100 Z100 T0400;M05;M30;O0002；G54 G0 X100 Z100；T0202；M03 S500；

11、G0 X45 Z2；G71 U1 R2；G71 P3 Q4 U0 W0F0.2；N3 G0 X36；Z0；G01 X40 Z-2；Z-3；N4 X45；G0 X100 Z100 T0200；M05；M30；编制审核时间零件加工过程记录班 级机制08-2小 组5小组姓 名学习情境学习十分认真零件名称双头螺纹序号时间加工过程中出现的问题及解决方案解决的途径（自己或小组）13月8日对刀没对好，另外刀重新对刀加工零件数量合格零件数量导致零件报废的原因工艺规程与程序反馈表学 习 情 境十分认真零 件 名 称内 容调 整 原 因优化方案工艺规程加工程序G71循环程序中进给过快 导致表面粗超降低进给速度学习

12、收获通过这次对数控加工，我们小组学会了数控加工的各个环节，而且更加知道了团队的重要性和必要性学习任务四自动编程加工图数控加工工艺卡数控加工工艺卡产品名称及代号零件名称图纸号花盘2序号加 工 内 容程序号刀具号刀具补号主轴转速进给速度背吃刀量备注01铣外型O0007T0101800300402挖槽O0007T0202800300403挖槽O0007T0202800300404钻孔O0007T03033002003编制审核时间数控加工刀具卡数控加工刀具卡产品名称及代号零件名称图纸号花盘2编号内容刀具名称、规格备注01洗端面20端面铣刀02挖槽7端面铣刀03钻孔7麻花钻编制审核时间数控加工程序单数控

13、加工程序单产品名称及代号零件名称程序号序号注释注释%O0000(PROGRAM NAME - 7210 )(DATE=DD-MM-YY - 06-03-10 TIME=HH:MM - 10:31 )N100 G21N102 G0 G17 G40 G49 G80 G90( 25/32 FLAT ENDMILL TOOL - 1021 DIA. OFF. - 0 LEN. - 0 DIA. - 19.844 )N104 T1021 M6N106 G0 G90 G54 X37.547 Y0. A0. S684 M3N108 G43 H0 Z50.N110 Z10.N112 G1 Z-2.5 F162

14、.7N114 G3 X40.222 Y-9.322 R17.578N116 G2 X9.322 Y-40.222 R22.422N118 G3 X-9.322 R17.578N120 G2 X-40.222 Y-9.322 R22.422N122 G3 Y9.322 R17.578N124 G2 X-9.322 Y40.222 R22.422N126 G3 X9.322 R17.578N128 G2 X40.222 Y9.322 R22.422N130 G3 X37.547 Y0. R17.578N132 G1 Z7.5N134 G0 Z50.N136 X35.547N138 Z10.N140

15、 G1 Z-2.5N142 G3 X38.527 Y-10.383 R19.578N144 G2 X10.383 Y-38.527 R20.422N146 G3 X-10.383 R19.578N148 G2 X-38.527 Y-10.383 R20.422N150 G3 Y10.383 R19.578N152 G2 X-10.383 Y38.527 R20.422N154 G3 X10.383 R19.578N156 G2 X38.527 Y10.383 R20.422N158 G3 X35.547 Y0. R19.578N160 G1 Z7.5N162 G0 Z50.N164 X74.7

16、35 Y19.844N166 Z10.N168 G1 Z-2.5N170 X54.891N172 G3 X35.047 Y0. R19.844N174 X38.103 Y-10.648 R20.078N176 G2 X10.648 Y-38.103 R19.922N178 G3 X-10.648 R20.078N180 G2 X-38.103 Y-10.648 R19.922N182 G3 Y10.648 R20.078N184 G2 X-10.648 Y38.103 R19.922N186 G3 X10.648 R20.078N188 G2 X38.103 Y10.648 R19.922N1

17、90 G3 X35.047 Y0. R20.078N192 X54.891 Y-19.844 R19.844N194 G1 X74.735N196 Z7.5N198 G0 Z50.N200 X37.547 Y0.N202 Z7.5N204 G1 Z-3.N206 G3 X40.222 Y-9.322 R17.578N208 G2 X9.322 Y-40.222 R22.422N210 G3 X-9.322 R17.578N212 G2 X-40.222 Y-9.322 R22.422N214 G3 Y9.322 R17.578N216 G2 X-9.322 Y40.222 R22.422N21

18、8 G3 X9.322 R17.578N220 G2 X40.222 Y9.322 R22.422N222 G3 X37.547 Y0. R17.578N224 G1 Z7.N226 G0 Z50.N228 X35.547N230 Z7.5N232 G1 Z-3.N234 G3 X38.527 Y-10.383 R19.578N236 G2 X10.383 Y-38.527 R20.422N238 G3 X-10.383 R19.578N240 G2 X-38.527 Y-10.383 R20.422N242 G3 Y10.383 R19.578N244 G2 X-10.383 Y38.527

19、 R20.422N246 G3 X10.383 R19.578N248 G2 X38.527 Y10.383 R20.422N250 G3 X35.547 Y0. R19.578N252 G1 Z7.N254 G0 Z50.N256 X74.735 Y19.844N258 Z7.5N260 G1 Z-3.N262 X54.891N264 G3 X35.047 Y0. R19.844N266 X38.103 Y-10.648 R20.078N268 G2 X10.648 Y-38.103 R19.922N270 G3 X-10.648 R20.078N272 G2 X-38.103 Y-10.6

20、48 R19.922N274 G3 Y10.648 R20.078N276 G2 X-10.648 Y38.103 R19.922N278 G3 X10.648 R20.078N280 G2 X38.103 Y10.648 R19.922N282 G3 X35.047 Y0. R20.078N284 X54.891 Y-19.844 R19.844N286 G1 X74.735N288 Z7.N290 G0 Z50.N292 X4.607 Y4.607N294 Z10.N296 G1 Z-1.75N298 G2 X-4.607 R43.422N300 Y-4.607 R43.422N302 X

21、4.607 R43.422N304 Y4.607 R43.422N306 G1 Z8.25N308 G0 Z50.N310 X6.949 Y6.949N312 Z10.N314 G1 Z-1.75N316 G2 X-6.949 R41.422N318 Y-6.949 R41.422N320 X6.949 R41.422N322 Y6.949 R41.422N324 G1 Z8.25N326 G0 Z50.N328 X9.531 Y9.531N330 Z10.N332 G1 Z-1.75N334 G2 X-9.531 R39.422N336 Y-9.532 R39.422N338 X9.531

22、R39.422N340 Y9.531 R39.423N342 G1 Z8.25N344 G0 Z50.N346 X12.517 Y12.517N348 Z10.N350 G1 Z-1.75N352 G2 X-12.517 R37.422N354 Y-12.517 R37.422N356 X12.517 R37.422N358 Y12.517 R37.422N360 G1 Z8.25N362 G0 Z50.N364 X13.366 Y13.366N366 Z10.N368 G1 Z-1.75N370 G2 X-13.366 R36.922N372 Y-13.366 R36.922N374 X13

23、.366 R36.922N376 Y13.366 R36.922N378 G1 Z8.25N380 G0 Z50.N382 X4.607 Y4.607N384 Z8.25N386 G1 Z-3.5N388 G2 X-4.607 R43.422N390 Y-4.607 R43.422N392 X4.607 R43.422N394 Y4.607 R43.422N396 G1 Z6.5N398 G0 Z50.N400 X6.949 Y6.949N402 Z8.25N404 G1 Z-3.5N406 G2 X-6.949 R41.422N408 Y-6.949 R41.422N410 X6.949 R

24、41.422N412 Y6.949 R41.422N414 G1 Z6.5N416 G0 Z50.N418 X9.531 Y9.531N420 Z8.25N422 G1 Z-3.5N424 G2 X-9.531 R39.422N426 Y-9.532 R39.422N428 X9.531 R39.422N430 Y9.531 R39.423N432 G1 Z6.5N434 G0 Z50.N436 X12.517 Y12.517N438 Z8.25N440 G1 Z-3.5N442 G2 X-12.517 R37.422N444 Y-12.517 R37.422N446 X12.517 R37.

25、422N448 Y12.517 R37.422N450 G1 Z6.5N452 G0 Z50.N454 X13.366 Y13.366N456 Z8.25N458 G1 Z-3.5N460 G2 X-13.366 R36.922N462 Y-13.366 R36.922N464 X13.366 R36.922N466 Y13.366 R36.922N468 G1 Z6.5N470 G0 Z50.N472 X4.607 Y4.607N474 Z6.5N476 G1 Z-4.N478 G2 X-4.607 R43.422N480 Y-4.607 R43.422N482 X4.607 R43.422

26、N484 Y4.607 R43.422N486 G1 Z6.N488 G0 Z50.N490 X6.949 Y6.949N492 Z6.5N494 G1 Z-4.N496 G2 X-6.949 R41.422N498 Y-6.949 R41.422N500 X6.949 R41.422N502 Y6.949 R41.422N504 G1 Z6.N506 G0 Z50.N508 X9.531 Y9.531N510 Z6.5N512 G1 Z-4.N514 G2 X-9.531 R39.422N516 Y-9.532 R39.422N518 X9.531 R39.422N520 Y9.531 R3

27、9.423N522 G1 Z6.N524 G0 Z50.N526 X12.517 Y12.517N528 Z6.5N530 G1 Z-4.N532 G2 X-12.517 R37.422N534 Y-12.517 R37.422N536 X12.517 R37.422N538 Y12.517 R37.422N540 G1 Z6.N542 G0 Z50.N544 X13.366 Y13.366N546 Z6.5N548 G1 Z-4.N550 G2 X-13.366 R36.922N552 Y-13.366 R36.922N554 X13.366 R36.922N556 Y13.366 R36.

28、922N558 G1 Z6.N560 G0 Z50.N562 M5N564 G91 G28 Z0.N566 G28 X0. Y0. A0.N568 M01( 7/32 FLAT ENDMILL TOOL - 1003 DIA. OFF. - 0 LEN. - 0 DIA. - 5.556 )N570 T1003 M6N572 G0 G90 G54 X10.757 Y-12.881 A0. S2444 M3N574 G43 H0 Z50.N576 Z6.N578 G1 Z-3. F156.5N580 G2 X17.089 Y-14.965 Z-3.549 I3.166 J-1.042N582 X

29、10.757 Y-12.881 Z-4.098 I-3.166 J1.042N584 X11.217 Y-11.976 Z-4.647 I3.166 J-1.042N586 X16.629 Y-15.87 Z-4.7 I2.706 J-1.947N588 G1 X22.559 Y-20.139N590 G2 X20.139 Y-22.559 R1.722N592 G3 X-20.139 R32.278N594 G2 X-22.559 Y-20.139 R1.722N596 G3 Y20.139 R32.278N598 G2 X-20.139 Y22.559 R1.722N600 G3 X20.

30、139 R32.278N602 G2 X22.559 Y20.139 R1.722N604 G3 Y-20.139 R32.278N606 G1 X17.153 Y-16.824N608 X14.285 Y-14.601N610 X13.602 Y-14.323N612 X11.774N614 X13.03 Y-14.046N616 X13.596 Y-13.49N618 X13.774 Y-11.545N620 X14.695 Y-14.601N622 X14.36 Y-5.215N624 G2 X-13.952 Y-6.225 R15.278N626 X13.952 Y6.225 R15.

31、278N628 G1 X13.764 Y11.512N630 X13.352 Y13.734N632 X13.066 Y14.012N634 X11.667 Y14.29N636 X14.205 Y14.568N638 X17.133 Y16.79N640 X14.441 Y14.012N642 X14.333 Y13.179N644 X7.183 Y13.484N646 G3 X-6.006 Y14.048 R15.278N648 G1 X-11.667 Y14.29N650 X-13.066 Y14.012N652 X-13.63 Y13.457N654 X-13.764 Y11.512N

32、656 X-14.804 Y14.846N658 X-15.213 Y15.401N660 X-17.133 Y16.79N662 X-14.205 Y14.568N664 X-13.517 Y14.29N666 X-13.53 Y7.097N668 G3 X-13.553 Y-7.052 R15.278N670 G1 X-13.561 Y-11.545N672 X-13.318 Y-13.768N674 X-13.03 Y-14.046N676 X-11.774 Y-14.323N678 X-13.602N680 X-14.285 Y-14.601N682 X-17.153 Y-16.824

33、N684 X-14.455 Y-14.046N686 X-13.774 Y-11.545N688 X-11.111 Y-10.487N690 G3 X15.278 Y0. R15.278N692 G2 X-15.278 R15.278N694 X15.278 R15.278N696 G1 Z5.3N698 G0 Z50.N700 X24.513 Y-18.579N702 Z6.N704 G1 Z-4.7N706 G2 Y18.579 R29.778N708 G3 X18.579 Y24.513 R4.222N710 G2 X-18.579 R29.778N712 G3 X-24.513 Y18

34、.579 R4.222N714 G2 Y-18.579 R29.778N716 G3 X-18.579 Y-24.513 R4.222N718 G2 X18.579 R29.778N720 G3 X24.513 Y-18.579 R4.222N722 G1 Z5.3N724 G0 Z50.N726 X12.778 Y0.N728 Z6.N730 G1 Z-4.7N732 G2 X-12.778 R12.778N734 X12.778 R12.778N736 G1 Z5.3N738 G0 Z50.N740 X10.757 Y-12.881N742 Z5.3N744 G1 Z-3.3N746 G2

35、 X17.089 Y-14.965 Z-3.849 I3.166 J-1.042N748 X10.757 Y-12.881 Z-4.398 I-3.166 J1.042N750 X11.217 Y-11.976 Z-4.947 I3.166 J-1.042N752 X16.629 Y-15.87 Z-5. I2.706 J-1.947N754 G1 X22.559 Y-20.139N756 G2 X20.139 Y-22.559 R1.722N758 G3 X-20.139 R32.278N760 G2 X-22.559 Y-20.139 R1.722N762 G3 Y20.139 R32.2

36、78N764 G2 X-20.139 Y22.559 R1.722N766 G3 X20.139 R32.278N768 G2 X22.559 Y20.139 R1.722N770 G3 Y-20.139 R32.278N772 G1 X17.153 Y-16.824N774 X14.285 Y-14.601N776 X13.602 Y-14.323N778 X11.774N780 X13.03 Y-14.046N782 X13.596 Y-13.49N784 X13.774 Y-11.545N786 X14.695 Y-14.601N788 X14.36 Y-5.215N790 G2 X-1

37、3.952 Y-6.225 R15.278N792 X13.952 Y6.225 R15.278N794 G1 X13.764 Y11.512N796 X13.352 Y13.734N798 X13.066 Y14.012N800 X11.667 Y14.29N802 X14.205 Y14.568N804 X17.133 Y16.79N806 X14.441 Y14.012N808 X14.333 Y13.179N810 X7.183 Y13.484N812 G3 X-6.006 Y14.048 R15.278N814 G1 X-11.667 Y14.29N816 X-13.066 Y14.

38、012N818 X-13.63 Y13.457N820 X-13.764 Y11.512N822 X-14.804 Y14.846N824 X-15.213 Y15.401N826 X-17.133 Y16.79N828 X-14.205 Y14.568N830 X-13.517 Y14.29N832 X-13.53 Y7.097N834 G3 X-13.553 Y-7.052 R15.278N836 G1 X-13.561 Y-11.545N838 X-13.318 Y-13.768N840 X-13.03 Y-14.046N842 X-11.774 Y-14.323N844 X-13.60

39、2N846 X-14.285 Y-14.601N848 X-17.153 Y-16.824N850 X-14.455 Y-14.046N852 X-13.774 Y-11.545N854 X-11.111 Y-10.487N856 G3 X15.278 Y0. R15.278N858 G2 X-15.278 R15.278N860 X15.278 R15.278N862 G1 Z5.N864 G0 Z50.N866 X24.513 Y-18.579N868 Z5.3N870 G1 Z-5.N872 G2 Y18.579 R29.778N874 G3 X18.579 Y24.513 R4.222

40、N876 G2 X-18.579 R29.778N878 G3 X-24.513 Y18.579 R4.222N880 G2 Y-18.579 R29.778N882 G3 X-18.579 Y-24.513 R4.222N884 G2 X18.579 R29.778N886 G3 X24.513 Y-18.579 R4.222N888 G1 Z5.N890 G0 Z50.N892 X12.778 Y0.N894 Z5.3N896 G1 Z-5.N898 G2 X-12.778 R12.778N900 X12.778 R12.778N902 G1 Z5.N904 G0 Z50.N906 M5N908 G91 G28 Z0.N910 G28 X0. Y0. A0.N912 M01( #71 DRILL TOOL - 44 DIA. OFF. - 0 LEN. - 0 DIA. - 7. )N914 T44 M6N916 G0 G90 G54 X34. Y-34. A0. S10000 M3N918 G43 H0 Z10.N920 G99 G82 Z-22. R10. P.2 F83.6N922 Y34.N924 X-34.N926 Y-34.N928 G80N930 M5N932 G91 G28 Z0.N934 G28 X0. Y0. A0.N9