p箱梁湿接缝、湿接头、负弯矩预应力张拉及孔道压浆施工作业指导书.doc

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1、For ensure two learn a do learning education made effectiveness, promote all members consciously respected Constitution, and comply with party rules, with XI General Secretary series important speech spirit armed mind, and guide practice, and promoted work, do qualified Communist, according to Commu

2、nist 2016 city education information work special self-examination report XX City Bureau, and XX city government education steering mission: according to XX Province Government Education Steering Committee Office on carried out province education information work special Steering check of notificati

3、on ( Teach SC letter x 20164) documents, about quickly organized in our city Education Bureau Department in charge of the supervision standards for learning and study of informatization of education in charge of primary and middle schools in the city led by specialized training, issued a notice of m

4、eeting, special supervision and school self-assessment form. The school at the time of preparation, special organizational self-assessment. City Bureau organization about personnel in school since assessment of based Shang for has summary and self-examination, now will situation reported following:

5、a, and led attention according to Ministry of education on issued Liu Deputy Prime Minister in second times national education information work videophone Conference Shang speech of notification (taught technical 20156,) of file spirit, I City Government is in charge of led and education administrat

6、ive sector main head height attention, learning convey has central led in first international education information Assembly speech spirit, Learning to communicate the spirit of the second National Conference on videophone education information and instructed relevant departments according to the do

7、cument, has developed the education development plan of the city. Second, overall management, coordination, establish management systems and propulsion mechanisms XX education started in the proceedings of the XX Party 200311 working arrangements, XX municipal party Committee Municipal Government at

8、tach great importance to education information, education information development into the citys overall planning, education as a breakthrough in the construction of educational modernization in advance XX, city leaders often goes into the front line of education guide education work and financially

9、 guaranteed. Equipment improvement, application is the power education development. To tube easy good information technology equipment, XX City used layered is responsible for, and unison of strategy initiatives: that Bureau established information work led group, urged city education information ma

10、nagement and application work, education information and equipment Center is responsible for equipment maintenance, built information work platform, guarantee platform normal run; will electronic Chief, and personnel, and results, and student, and Senate, and assets, management field of information

11、application decomposition to Bureau Office, and personnel section, and manages, and education section, and meter fiscal section, functions Department, To drive forward e-Government as a breakthrough in the informatization of education, education administrators into full play in the education of info

12、rmation guidance and example, and take this opportunity to point to gradually expand the scope of education application of information technology. Formed Department personnel grasp business and educational information development and application; application and箱梁湿接缝、湿接头、负弯矩预应力张拉及孔道压浆施工作业指导书箱梁湿接缝、湿接

13、头、负弯矩预应力张拉及孔道压浆施工作业指导书(试 行)西潼高速改扩建项目总监办王 虎二零零九年九月目 录一、适用范围 3二、施工工艺流程及操作要点 31、施工前准备 32、上道工序检查 33、钢筋的加工及安装 44、负弯矩区预应力管道的安装 55、模板的加工及安装 66、箱梁湿接缝、湿接头混凝土的施工 67、负弯矩预应力张拉及孔道压浆 8三、材料与设备 91、材料 92、设备要求 9四、质量控制 9五、安全措施 10 箱梁湿接缝、湿接头、负弯矩预应力张拉及孔道压浆施工作业指导书(试 行)一、适用范围本工艺适用于预制箱梁架设后,湿接缝、湿接头混凝土的施工,以及箱梁负弯矩预应力张拉及孔道压浆的施工

14、。二、施工工艺流程及操作要点1、施工前准备:(1)湿接缝、湿接头的施工工艺应通过审核批复的,施工现场应具备经批准的张拉、压浆程序和现场施工说明书。(2)钢筋、钢绞线、锚具、夹片应按规定频率检验合格;湿接缝、湿接头混凝土及孔道压浆所需的水泥、石子、砂、水、外加剂按规定频率检验合格。(3)混凝土、水泥净浆配合比必须通过中心试验室的验证批复。(4)张拉及压浆设备应经具备资质的法定计量技术机构效验;计算出钢绞线张拉各应力的油表的读数,及钢绞线的理论伸长值。2、上道工序检查:(1)检查箱梁的架设,箱梁架设的支承中心偏位、箱梁倾斜度、箱梁顶面纵向高程、相邻箱梁顶面高差满足设计及规范要求;箱梁底与临时支座须

15、密贴无悬空,箱梁支撑稳定。(2)检查箱梁湿接缝、湿接头的凿毛情况,如达不到要求的凹凸不平度必须进行补凿,且用压力清水冲洗干净。3、钢筋的加工及安装:(1)钢筋的加工:钢筋必须按照设计等级、规格、数量及尺寸加工,计算好单根钢筋长度后下料,在工作台上按设计钢筋尺寸放样,机械加工。轴心受拉和小偏心受拉杆件中的钢筋接头和直径大于25的钢筋连接,应采用焊接。(2)箱梁湿接缝、湿接头预留钢筋的连接:对箱梁湿接缝、湿接头的预留钢筋进行整直、除锈、除油污等处理,钢筋经过整直与除去污锈后,应达到钢筋表面洁净平直,无局部曲折,且箱梁之间对应的受力筋应同轴。箱梁湿接缝预留钢筋与桥面板环形钢筋连接,必须采用焊接,焊接

16、若采用单面电弧焊,应满足钢筋搭接的最大可焊长度(设计单面搭接长度不足),环向筋接头应上下交错分开布置。箱梁湿接头预留受力钢筋的连接必须采用焊接,可采用搭接电弧焊或帮条电弧焊,焊缝指标必须满足要求。箱梁湿接头其他预留钢筋的连接,可采用点焊或绑扎,钢筋绑扎应于搭接处在中心和两端用铁丝扎牢,搭接长度应满足要求。钢筋采用搭接电弧焊时,两钢筋搭接端部应预先折向一侧,使两接合钢筋的轴线一致;帮条电弧焊应采用与主筋同品牌同级别的钢筋。焊接时,引弧应在垫板或形成焊缝的部位进行,不得烧伤主筋;焊接过程中应及时清理焊渣,焊缝表面应平整或呈鱼鳞状,焊缝余高应平缓过渡,弧坑应填满,不得出现气孔或夹渣。(3)湿接头钢筋

17、骨架的安装:钢筋骨架的安装必须保证设计要求的钢筋根数、间距、位置及尺寸。钢筋的交叉点应用铁丝绑扎结实,绑扎应用满绑或梅花绑,必要时可用点焊焊牢。应在钢筋和模板间设置垫块,垫块应与钢筋扎紧,并相互错开。4、负弯矩区预应力管道的安装:(1)负弯矩区预应力管道应安装牢固、线型圆顺,按设计或用“井”字筋准确定位。(2)负弯矩区应力管道的连接可用直径略大的管道套接,并用胶带缠绕密封,保证接头密合。(3)若箱梁之间的管道位置有微小偏差时,连接部分应平缓的过渡,不得出现大的偏折。(4)浇筑混凝土时,应在管道中插入有一定硬度和韧度的塑料管并随时来回抽动,以防止管道变形。(5)应严格控制预应力管道的坐标及完好性

18、,并加强各接头的处理,防止水泥浆进入管道,保证钢绞线安装时能顺利穿入。5、模板的加工及安装:(1)模板的加工:在计算荷载作用下,对模板、支架结构按受力程序分别验算其强度、刚度及稳定度,均应满足要求,且结构简单,制作、装拆方便。模板板面之间应平整,接缝严密不漏浆,模板不允许搭接,保证混凝土外露面美观,线条流畅。钢模板厚度不小于4;胶合板厚度不小于15,设横向加劲肋,间距不大于50cm。(2)模板的安装:箱梁湿接缝模板的安装,于每加劲肋处用16mm 拉筋吊于桥面架设的横梁上,拉筋外套PVC 管,以便用绳索将模板吊放到桥下。箱梁湿接缝模板与箱梁翼缘板重叠部分,可粘压双面胶条,以防止漏浆,双面胶条应顺

19、直以保证湿接缝的外观。箱梁湿接头模板的安装,底楔、拉杆、支撑都要牢固,并处理好接缝,以确保砼浇筑过程中不发生跑模、漏浆、变形等现象。模板应涂抹脱模剂,脱模剂不得使用废机油等带色油料,且不得污染钢筋及混凝土接缝处。6、箱梁湿接缝、湿接头混凝土的施工:(1)混凝土的拌和和运输:混凝土拌和前应根据集料的含水量调整配合比,混凝土拌和物应拌和均匀,色泽一致,不得有离析和泌水现象,并严格控制坍落度。混凝土的运输应适使混凝土浇筑不间断并使混凝土运到浇筑地点时仍保持均匀性和规定的坍落度,并能随到随浇筑。(2)混凝土的浇筑和养生:在浇筑混凝土前,对接缝、接头部位进行充分的润湿,但不得出现积水。湿接缝混凝土应分为

20、二次浇筑,第一次浇注连续接头两侧与顶板负弯距束同长度范围内的湿接缝混凝土;第二次待箱梁顶板负弯距预应力束张拉完成后,浇注剩余部分湿接缝混凝土,剩余部分湿接缝应按设计由跨中向支点浇注。湿接头混凝土可分二次浇筑,但应保证各部位混凝土的振捣密实,并加强接缝的处理,和保证湿接头内模的拆除,混凝土应按一定厚度、顺序和方向分层浇筑。 混凝土的捣固采用插入式振动棒或平板振动器,必须振动到该部位混凝土密实,停止下沉,不再冒出气泡,表面呈现平坦、泛浆为止,但应防止过振。使用插入式振动器时,应避免振动器碰撞模板、钢筋及其它预埋件;平板振动器的移位间距,应以使振动器平板能覆盖已振实部分100mm左右。箱梁湿接缝、湿

21、接头混凝土施工温度宜控制在10-250C,同一联浇筑时气温相差不能过大,宜控制在50C 以内。混凝土浇筑完成后应对顶面进行拉毛,拉毛前应用刮尺刮平、木模收面,并将多余的浮浆清除,再拉毛到要求的粗糙度,以免出现坑洼或浮浆过厚现象。混凝土浇筑完成后应采用土工布等织物完全覆盖养护,及时洒水,砼表面始终保持湿润状态,标准养生7天后,还应间断洒水养生7天。7、负弯矩预应力张拉及孔道压浆:(1)负弯矩预应力张拉:张拉时湿接缝、湿接头混凝土强度和龄期必须符合设计要求,张拉时湿接缝、湿接头混凝土强度以同条件养生试件强度确定。按照设计安装预应力钢绞线和锚具、夹片,钢绞线应梳理顺直,表面不应有损伤和锈迹,锚具必须

22、位于锚垫板锚环内,且全平面接触,夹片外露面必须平整,不得出现错位。预应力张拉必须采用张拉力与伸长量双控,伸长量偏差应控制在6%,对长度大于25m的预应力钢绞线,应在两端张拉。钢绞线工作长度的切除应在张拉结束稳定1个小时后,并逐个检查锚具锚固情况和滑断丝情况,且应采用冷切割工艺。每联桥面系负弯矩预应力张拉,若设计没有要求,宜从两端的边跨向中间的顺序进行。负弯矩预应力张拉其它未尽事宜按照潼西高速公路改扩建项目预应力张拉及孔道压浆施工作业指导书中的要求执行。(2)负弯矩预应力孔道压浆:负弯矩预应力张拉完成后,应及时进行预应力孔道压浆。负弯矩孔道压浆按照潼西高速公路改扩建项目预应力张拉及孔道压浆施工作

23、业指导书中的要求执行。三、材料与设备1、材料:(1)箱梁湿接缝、湿接头混凝土强度应满足设计,若设计没有要求,不应小于箱梁的强度,并应采用补偿收缩性混凝土。(2)I级钢筋应满足GB13013-1991的规定,II级钢筋应满足GB1499-1998的规定。(3)预应力钢绞线应采用符合GB/5224-2003标准s15.2 mm低松弛钢绞线。(4)真空吸浆所用水泥浆,应掺入一定量的减水剂和膨胀剂,水灰比宜为0.33-0.35,水泥浆稠度不小于30s。2、设备要求:(1)预应力张拉千斤顶,必须是经标定的,标定频率应满足3个月或200次。(2)预应力孔道压浆的真空泵,应保证孔道能达到要求的真空度,严禁使

24、用普通的抽气机代替真空泵。四、质量控制1、钢筋加工及安装的受力筋间距、箍筋水平筋间距、钢筋骨架尺寸、保护层厚度应满足设计及JTG F80/1-2004评定标准8.3.1-1、-2的要求。2、箱梁湿接缝、湿接头混凝土应满足设计及JTG F80/1-2004评定标准8.7.1的要求。3、负弯矩预应力张拉应满足设计及JTG F80/1-2004评定标准8.3.2-3的要求。五、安全措施:1、严格执行安全操作规程,配置专职安全员,并负责安全教育和检查。2、高处作业时,操作人员必须佩戴安全帽和安全带,箱梁湿接头模板的安装和拆除必须搭设扶梯和操作平台。3、跨交通道和城镇的箱梁湿接缝、湿接头的施工,必须设置

25、防落网,必要时需搭设安全通道。4、河道内施工,应注意防洪及设置相应的安全措施。 西潼改扩建总监办 王 虎 二零零九年五月十七日demonstration of information work is education, promotion and development of education information managers. Turns out, this working party . Ming Associate Professor several times to XX chuanjingsongbao. May 2014 XX received State Counci

26、l expert group to the City County acceptance of balanced development of compulsory education in the country, the Group of experts on XX education informatization on the balanced development of education give full recognition to the role. On October 9, 2014, the CPPCC inspections XX in XX city educat

27、ion information and XX education highly. On April 20, 2016, the XX as a unit of the first experimental informatization passed inspection. In acceptance of the conclusion of the expert group, wrote: 1. the project around the construction of pilot objectives, tasks and main content, scientific formula

28、tion and implementation of programmes, and promotes the balanced development of urban and rural education based on information technology, completing various tasks of the pilot project. 2. adjusting measures to local conditions, innovative institutional mechanisms, by exploring the investment protec

29、tion mechanism, system security mechanisms, the task to lead the mechanism, mechanism and application integration mechanisms, operation and maintenance of departmental interaction mechanisms , developed educational information resources sharing, promoting fair education, improve the quality of educa

30、tion, promoting the reform of education and teaching, distinctive effective patterns and operating mechanism. 3. through the implementation of the pilot project, building a nationwide network of high quality educational resources sharing environment, construction and application of both cloud platfo

31、rm, the e-learning space through education and public service platform of educational resources, promote the integration of information and depth of education, and progressive education application of information technology to become the norm. Popularization and application of the results of project

32、 pilot has better value to promoting informatization of education in the County with a demonstration . February 24, 2014, in Education Department Office on education information pilot units work progress situation of informed (taught technical office letter (2014) 13th,) in the, XX province XX City

33、Bureau introduced market competition mechanism, and more than enterprise signed cooperation agreement, low cost built cover City School of fiber Education City domain network and achieved broadband access, to achieved has regional within all schools, and all classroom of broadband network access as

34、typical case in national informed. Three XX municipal party Committee municipal education information development, policy measures included in the citys development plan, formulated education plan, and guaranteed on the funds. According to the Ministry of education documents and XX actual, Education

35、 Bureau of XX municipality formulated XX City Informatization of education three-year development plan for the XX teaching information application of the three-year planning document, guide the education information construction. Early education work priorities, specifically the inclusion of educational information construction areas, and application of information technology and construction in special steering steering room, and at the time of the annual assessment as an important indicator of school assessment. Since 2008, the citys education9 西潼高速改扩建项目总监办 王 虎

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