x上部构造预制安装施工技术方案.doc

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1、should pay attention to the following points: 1. Good pre prepared. Zhiwei will according to the party organization at the next higher level instructions and the units of the actual work needs to determine the issue of branch congress. The subject must be clear, to highlight the center. Before the b

2、ranch secretary to on the topics discussed considering the preliminary scheme, accomplish know fairly well. Thereafter, the conference content, purpose, time and requirements, advance Notice of all Party members to prepare. If necessary, the superior party organization sent participants. Pre prepara

3、tion work is good branch of the general assembly Foundation in the past, some units did not good attention to this work, activity of advanced sex education really pay attention to it, the effect is very good. 2, carefully open the meeting. By the branch secretary presided over the meeting, members o

4、f the organization counted attendance and to report to the general assembly to the number of members, in fact, to the number of members, absenteeism and reason, that meeting compliance with the provisions of the number, and is responsible for the minutes of the meeting. According to the requirements

5、 of branch congress topics, the necessary meeting has the right to vote, the number of Party members must comply with the relevant provisions to meeting and the formation of resolution. At the meeting and to to guide you around the central topic are fully discussed, develop democracy adequately, and

6、 strive to So that everyone can speak, speak out, express their opinions, and strive to bring the issue to discuss deep discussion through, and form a unified opinion. 3, the formation of resolutions of the meeting. Must form a resolution of the conference, in full discussion based, the host should

7、be timely focused the majority opinion, submitted to the session for voting, commissary in charge of Organization statistics and record the results of the vote. The results of the vote, in accordance with the principle of subordination of the minority to the majority, in favour of ticket should atte

8、nd a meeting more than half of the voting members of the, and make the decision. At the same time, we should respect the opinions of the minority, after full discussion of the differences between the larger problems still exist, such as no emergency, can defer making a decision, until the next meeti

9、ng To continue the discussion; when necessary can also be reported to the party organization at the next higher level decision. To form a resolution of the conference, within the prescribed time limit according to meeting the requirements to implement the resolution content. Second, how to implement

10、 the Zhiwei will Zhiwei is the decision-making procedure of the Party branch of basic passing, is the implementation of the main form of collective leadership. Zhiwei will generally held once a month, according to the work needs to be held temporarily Zhiwei meeting to discuss problems and make deci

11、sions about. Zhiwei should pay attention to the following points: 1, do a good job in the pre preparation, determinepromotion of employment, form a reasonable and orderly pattern of income distribution, build a more fair and sustainable social security systems, medical and health system reform. The

12、plenary, innovation of social governance, must focus on the maintenance of fundamental interests of the overwhelming majority of the people, maximize factors, enhance social development, improving social governance, the interests of national security, ensure that the people live and work, social sta

13、bility and order. To improve social governance, stimulating social organization, innovative and effective system of preventing and resolving social conflicts, improving the public security system, set up the National Security Council, national security systems and national security strategy to ensur

14、e national security. Plenary session, the construction of ecological civilization, you must establish systems of ecological system, using the system to protect the ecological environment. To improve natural resources asset property right system and use control, red line of delimitation of ecological

15、 protection, resources paid use system and ecological compensation system in ecological environment protection management system reform. Plenary session, centering on building a listening party command, can win and having a fine style of the peoples army, a strong army under the new situation of the

16、 party Goals, restricting the development of national defense and army building is solved outstanding contradictions and problems, innovation and development of military theory, enhance military strategic guidance, improve the military strategy in the new period, building a modern military force sys

17、tem with Chinese characteristics. To deepen the adjustment of personnel system reform in the army, military policy and system reform, promote the development of military and civilian integration depth. Plenary session stressed that comprehensive reform must be to strengthen and improve the partys le

18、adership, give full play to the core role of the party commands the overall situation and coordinating all parties, improving the partys leading water . Margin. Challenged the leadership of the Communist Party of China, Marxism-Leninism and Mao Zedong thought by Deng Xiao-pings flag, replaced by thr

19、ee representatives and the harmonic society. The former Communist Party spirit and social cohesion point of almost all political makeover. Characteristics of socialism public ownership is shifting to private ownership, planned regulation and market regulation, the proletarian regime controlled by th

20、e elite. Of universal equality, fairness and basic principles of distribution system is socialist society, however after economic monopolized by powerful, vested interests grow, employers do not have the same status, hardly seems fair social distribution. State key protection of capital interests ra

21、ther than the interests of citizens, had been hits the bottom of the proletariat梅县至大埔高速公路梅县三角至大埔三河段第四标段 上部构造预制梁板安装施工技术方案 目 录1、工程概况12、施工进度计划表13、主要人力、机械资源配置13.1人力资源配置13.2 施工机械资源配置24、管理机构图25、施工技术方案35.1施工工艺流程及施工顺序35.2 主要工序施工方案85.2.1 架桥机的作业程序85.2.2 架桥机的拼装85.2.3 架桥机过跨95.2.4 作业前的准备工作95.2.5 具体施工方法95.3 小箱梁简支

22、转连续施工105.3.1端横梁施工顺序105.3.2 主要施工要点115.4 施工中所遇到的问题145.5箱梁整体落架145.6支座、桥面及附属结构施工145.6.1支座安装施工145.6.2 板式橡胶支座安装注意事项155.6.3 桥面及附属施工156、安装质量保证措施167、吊装施工专项安全保证措施167.1一般规定167.2 基本操作177.3 构件及设备的吊装187.4 吊索具18上部构造预制梁板安装施工技术方案1、工程概况K20+353.5高架桥为分离式桥梁左右线共3联,上部构造采用30m预应力砼“T”梁,先简支后结构连续结构,共90片“T”梁;下径高架桥分左右幅,左幅中心里程为K2

23、0+001,桥跨组合为30+440+30,桥长220m,右幅中心里程为K20+016,桥跨组合为440+30,桥长190m。上部结构采用30m和40m预应力砼“T”梁,简支结构、先简支后结构连续或先简支后连续刚构体系,共55片“T”梁;K17+485高架桥分左右幅,左幅中心里程为K17+485,桥跨组合为1520,桥长300m,右幅中心里程为K17+475,桥跨组合为1620,桥长320m,上部结构采用20m预应力空心板,空心板共217片;K17+127高架桥分左右幅,左幅中心里程为K17+152,桥跨组合为625,右幅中心里程为K17+127,桥跨组合为825,上部构造采用25应力砼“T”梁

24、,先简支后结构连续结构,共70片“T”梁;联溪大桥桥跨组为620m空心板桥,中心里程桩号为K0+291 结构形式为先简支后桥面连续,空心板共72片;K0+120通道桥桥跨组合为120 m空心板桥,结构形式为先简支后桥面连续,空心板共12片;丙村高架桥中心桩号为K21+780.5,桥跨组合:左幅(20+225)+(331)+(431+26)、右幅(20+225)+(331+30)+(430)小箱梁,小箱梁共108片;本标段桥梁空心板301片,小箱梁共108片,“T”梁共175片,梁板安装时分左右幅安装。2、施工进度计划表目前部分桥梁下部构造基本完成,其它也相应完成了一部分。计划先架设主线桥,20

25、11年11月5日开始进行施工准备工作,计划架梁开工日期2011年12月25日,具体施工进度计划附后。3、主要人力、机械资源配置3.1人力资源配置序号姓名年龄职 称职 务从事相关工作年限1王 琦51高级工程师项目经理282林远清43高级工程师总工程师203吴先升47高级工程师质检工程师264周 颖40工程师计划负责人165蔡龙飞43高级工程师桥梁工程师186李 平33工程师桥梁工程师127陈仲居39工程师测量工程师188李树民39工程师测量工程师149简修峰30工程师试验检测工程师910田初旭43工程师机械工程师1911蒋玺模48会计师财务负责人2712王清臣56经济师安全主任193.2 施工机

26、械资源配置施工机械资源配置计划表 表3.2-1设备名称型号单位数量新旧程度(%)备注架桥机YQZ150T台290运梁拖车80T辆295大梁提升架50T台495汽车吊50T台295轨道运梁平车台295慢速卷扬机50Kn台1904、管理机构图管理机构图如图4-1所示。项目经理项目副经理项目总工工程部质检部计划合同部安全办综合部施工组测量组试验室质检组机材组征拆组财务组后勤组路基作业一队路基作业二队桥梁作业一队桥梁作业二队预制梁作业队涵洞作业队防护工程作业队桥面系作业队图4-1管理机构图5、施工技术方案5.1施工工艺流程及施工顺序(1)施工工艺如图5.1-1所示。图5.1-1施工工艺图(2)架梁步骤

27、第一步:拼装架桥机,准备过孔第二步:架桥机过孔第三步:运梁,喂梁第四步:架梁5.2 主要工序施工方案5.2.1 架桥机的作业程序拼装架桥机(用吊车辅助)-架桥机测试预制梁板运输-架设当孔预制梁架桥机前移过孔架设下一孔预制梁板重复进行上次过孔架梁作业。5.2.2 架桥机的拼装A.架桥设备采用150T桁架式双导梁架桥机,主桁架长90米,主桁架、吊梁副架、卷扬机底座全部为电控行走。B.在丙村高架桥左幅0#-1#墩孔桥跨侧的地面上将架桥机的两片主桁架逐节拼装完成一台150T的架桥机。同时在K20+353.5高架桥右幅9#台-8#墩孔桥跨侧的地面上将架桥机的两片主桁架逐节拼装完成一台150T的架桥机。先

28、开始架设K20+353.5高架桥右幅9#台-8#墩孔。C.将架桥机的前、中、后三支腿的横梁用汽车吊按放在盖梁和桥台横梁上。三个支腿的标高要根据盖梁的坡度来调节水平并用钢管和木枋将横梁支撑牢固。D.用两台25T的汽车吊把架桥机主桁架吊安在支腿横梁上。并用螺栓和专用的卡具将桁架和横梁连接在一起。E.依次将吊梁副架和卷扬机安装在主桁架上。安装行走驱动电机,减速机和电控控制台,接通电源。5.2.3 架桥机过跨当一跨梁安装完成后,启动2台100T液压千斤顶将架桥机的中后底横梁提高约40厘米,将横梁跑轮下的钢轨取出来,由原来的横向摆放换成纵向位置,轨距5.2米。并转动支腿下的换向装置。使跑轮也转动成纵向位

29、置。然后放松千斤顶,使跑轮下落支撑在钢轨面上。将主桁架上的两个移梁副架行驶至架桥机的尾部并锁定。这时架桥机的前部分桁架由原来的三支点连续梁变成外伸梁状态。开动架桥机底横梁下的行走电机,架桥机沿钢轨向前移动,当前支腿横梁到达前方的盖梁上面时,停止前进,并用枕木将前横梁支撑牢固。完成过跨程序。5.2.4 作业前的准备工作(1)预制梁检查AT梁、小箱梁运输、安装时,其混凝土强度不应低于设计对吊装所要求的强度。B检查T梁、小箱梁的实际尺寸,预埋筋、预留孔和构件表面质量。C检查和核对T梁、小箱梁编号;(2)帽梁支座垫石的尺寸、标高、平面位置应符合设计和规范要求。检查和清理帽梁上妨碍安装施工的脚手架和木枋

30、等杂物,并在支座上弹出支承轴线和构件边线。定出临时支座线,并将临时支座准确就位。 吊梁前对临时支座高程进行检查,应符施工要求。(3)安装机械设备的检查安装作业前,要检查吊索、吊具和钢丝绳的磨损情况。检查架桥机和升架梁的连接螺栓和各紧固件是否完好、紧密、无变形和开裂。检查卷扬机制动是否灵敏可靠,各电控开关和架桥机空载行走无异常等。5.2.5 具体施工方法(1)T梁、小箱梁由汽车拖车从预制场运输到施工现场。根据路基路面状况的好坏,以及能否满足运输要求考虑,施工方案主要从两个方面考虑。路基路况良好,拖车运梁能顺利运行。则采用运输拖车把梁运到每个每座桥的桥台,由架桥机起吊安装。(2)临时支座采用“活塞

31、套筒式临时性支座”,其结构与使用要点是:“活塞 式临时支座”由活塞、套筒、填砂和拨棍组成;根据梁体安装质量和填砂沉降系数(沉降系数可用压力机模拟测得),计算确定活塞套筒直径、高度、材质规格和填砂量;活塞式临时性支 座安装使用前,首先,应彻底清除墩台盖梁顶面的杂物;其次, 于套筒下面铺垫一层油毡(形状可圆可方,但面积须大于套筒底 面积30%);第三,按计算高度填砂于套筒内并整平,将活塞置于填砂之上套筒之内,保证活塞顶面水平;安装梁于活塞式临时性支座上,安装过程中随时检查临时性支座的稳定和活塞顶面水平情况;活塞式临时性支座,结构形式简单,制作容易,操作方便,且可一次投入多次使用。同时,避免了拆除传

32、统临时性支座时废弃物污染环境的问题。(3)主线桥架桥顺序架桥机安装部分如丙村高架桥左幅0-1号孔开始,一直架设到10-11号孔,即左幅全部架设完成后,整个架桥机走回到右幅0-1号孔开始,一直加设到10-11号孔。最后拆除架桥机,移至下一座桥,以同样的方法往大里程完成下座桥的梁板安装。K20+353高架桥右幅9-8号孔开始,一直架设到1-0号孔,即右幅架设完成后,整个架桥机走回到左幅9-8号孔开始,一直架设到1-0号孔,最后拆除架桥机,移至下一座桥,以同样的方法往小里程完成下座桥的梁板安装。本方案均采取依次逐跨完成孔梁。在每座桥梁的桥台处吊车就位安装架桥机,桥侧在桥下填筑施工便道,吊车在便道处就

33、位安装。5.3 小箱梁简支转连续施工小箱梁纵向现浇段横梁最小宽度50cm,最大宽度90cm,主线桥小箱梁安装完成后,即可安排湿接缝施工。具体施工方法如下:5.3.1端横梁施工顺序第一步第二步第一步临时支座临时支座永久支座临时支座永久支座永久支座临时支座第一步第二步第三步第一步4跨一联施工顺序5跨一联施工顺序5.3.2 主要施工要点宇洋热线www.yu-预制梁板安装在临时支座上,并调整好轴线与标高后即可进行湿接缝的宇洋热线www.yu-施工。 (1)清理工作面宇洋热线www.yu- 宇洋热线www.yu-将梁顶板要浇注混凝土的范围内的梁板表层清理干净,以保证新老混凝土的良好结合。 (2)宇洋热线

34、www.yu- 安装底模及永久性支座宇洋热线www.yu-将支座置于墩顶支座垫石上,放好后在永久性支座外周围安装底模,为宇洋热线www.yu-严防漏浆,永久性支座与底模间的缝隙应密封。根据实际宇洋热线www.yu-情况及经济性,底模可采用泡沫板或普通胶合板,如采用炮沫板应考虑到泡沫板在现浇混凝土作用宇洋热线www.yu-下会有所压缩,选择泡沫板厚度要比支座厚度大2mm,并与支座间的缝宇洋热线www.yu-隙用胶布或砂浆封住,防止漏浆。如果安装好泡沫板底模后,仍有些后宇洋热线www.yu-工序须进行电焊,为防止焊渣掉落至底模烧坏泡沫板,可在泡沫板上喷宇洋热线www.yu-洒一层水泥浆。对于支座较

35、高,支底模空间大的情况,可用木楔支撑木宇洋热线www.yu-模板当底模。 (3)宇洋热线www.yu-钢筋安装 宇洋热线www.yu-按湿接缝钢筋构造图绑扎钢筋,纵向钢筋按设计要求进行连接。纵向钢宇洋热线www.yu-筋连接可采用帮条焊。因上述中底板受剪钢筋宇洋热线www.yu-直径大,间距小,纵向两预制梁端伸出的钢筋长度连接不足,无法采用宇洋热线www.yu-搭接焊。宇洋热线www.yu-宇洋热线www.yu-(4)安装预应力束道 宇洋热线www.yu-为防止预应力筋与管道之间摩擦引起的应力损失增加及改变预应力筋的宇洋热线www.yu-受力,应严格控制预应力束道的位置。束道在两预制梁端与现浇

36、段相接宇洋热线www.yu-处的位置偏差应控制在2mm以内。在现浇段中预埋与预制梁中同种材料宇洋热线www.yu-的预应力束道(本次施工采用波纹管),须与预制梁段对应束道顺接,宇洋热线www.yu-确保连接可靠,不漏浆。(5)立侧模 宇洋热线www.yu-因梁板绞缝也跟着两次施工,须在绞缝处支立侧模,桥梁边板处的湿接宇洋热线www.yu-缝模板采用与桥梁边板侧模同形状的钢模板,其它根据实际需要设置模宇洋热线www.yu-板。宇洋热线www.yu- (6)浇注现浇混凝土 宇洋热线www.yu-根据该段的受力情况,设计上采用C50号混凝土。根据配合宇洋热线www.yu-比,严格控制各材料用量,浇注

37、混凝土时采用小直径振捣棒的振捣器配宇洋热线www.yu-合大直径振捣棒的振捣器,最后用平板式振捣器,确保现浇段混凝土密宇洋热线www.yu-实。宇洋热线www.yu-(7)养生宇洋热线www.yu-混凝土施工完毕,为防止早期收缩出现裂缝,先采用喷雾养护,待混凝土除凝后,再用土工布覆盖洒水养生。宇洋热线www.yu- (8)张拉预应力束及压浆 宇洋热线www.yu-待现浇混凝土强度达到设计强度95%且龄期5天以上,张拉预应力束。预应力束采用扁锚锚固宇洋热线www.yu-,千斤顶对预应力束中的每根预应力筋逐根张拉。张拉完毕宇洋热线www.yu-后封锚并及时压浆。宇洋热线www.yu-张拉设备千斤顶

38、采用YCW 穿心式。考虑到千斤顶有一定的张拉力储备量,选用我单位投入的YCW300 型千斤顶满足施工要求。锚具锚具系统由锚垫板、锚板、螺旋筋、和夹片组成,其夹片为三片式(有锯齿型细牙螺纹)。当张拉的预应力钢束进入锚固工序时,夹片就会被预应力钢束带进锚板的锥形孔内,锁定在锚板中,形成一个锚固单元,把张拉力传递给箱梁内部,形成永久的预应力体系。张拉顺序根据设计图要求,进行双侧对称张拉,其张拉顺序为:详见设计图。张拉顺序原则为:均匀、横断面内左右对称。张拉过程当砼强度达到设计强度95%且龄期5天后开始张拉,张拉采用张拉力与伸长量进行双控,即以应力控制为主,伸长量作为校验,实际伸长量与理论伸长量之差应

39、在6内。张拉工具锚装配清除锚垫板上尘土和张拉钢束上浮锈后(钢绞线上有浮锈,张拉过程中易滑丝)。安装锚板(连接器)夹片(为保证受力均匀,用铁管冲顶后部,使三片式夹片尾平齐)限位板、千斤顶,工具锚板,工具夹片。张拉伸长值的计算为了更准确合理地控制张拉,采用材料试验所确定的弹性模量和截面积计算理论伸长值,设计伸长值做校核用。计算方法为:预应力钢铰线公称直径15.24mm,公称截面积140mm2。标准抗拉强度fpk =1860Mpa,弹性模量Ep=2105Mpa,松弛率不大于2.5%。k = 0.75fpk= 0.751860 = 1395 Mpa(张拉控制应力)每束钢铰线的张拉力为(单根):P=k

40、A y=1395 140mm2= 195.3 kn 伸长值计算公式为:L=PPL0/(AyEy)公式中:PP 预应力钢铰线平均张拉力(N)L0 钢铰线的张拉计算长度(m)Ay 钢铰线公称截面积(mm2)Ey 钢铰线弹性模量取1.95105(N/mm2)张拉控制根据设计意图,左右两侧同时进行张拉;对于夹片式自锚性能的锚具的低松驰钢束不需超张拉。张拉采用张拉吨位与张拉伸长量双控,伸长量误差容许在6%之间。伸长率误差计算为张拉伸长值和理论计算伸长值之差与理论神长值的比值百分比。准备工作就绪后,张拉至初应力(10%设计应力);量测油缸总伸长量L1,张拉至设计应力20%,量测油缸总伸长量L2;张拉至设计

41、应力100%,持荷2min,量测油缸总伸长值L3,其伸长值L=L3+L2-2L1,回油锚固,并求出回缩量,检查钢绞线是否有滑丝和断丝。当张拉完毕油表回零后,钢绞线回缩量允许回缩6mm,当超过此值,则认为滑丝,然后再补足吨位锚固。孔道压浆所有预应力钢绞线束张拉后在24 小时内进行压浆,灰浆强度为50 号。为保证水泥浆有足够的流动性,水灰比控制为0.260.28,水泥浆稠度在1017s 之间,水泥浆3h 泌水率在2内,泌水在24 小时内重新全部被浆吸回。灌浆设备采用灰浆搅拌机(南京工程建筑机械产生)、HB6-3 型灰浆泵、贮浆桶、灌浆嘴、过滤器、橡皮管等。本桥主要采用真空压浆。水泥浆的拌制,应根据自拌制至压入孔道的延续时间,视气温情况,控制在30min45min 以内。拌制好的水泥浆必须通过过滤器,置于贮浆桶内,并不断搅拌,以防泌水沉淀。压浆按先压注下层管道,再压注上层管道的原则进行。压浆工作应缓慢均匀地进行,不得中断,并将所有最高点的排气孔依次一一放开和关闭,使孔道内排气顺道。在孔道两端冒出浓浆并封闭排气孔后,应保持在0.5mpa 稳压2min 后关闭灌浆嘴。气温高于35时,压浆必须在夜间进行。5.4 施工中所遇到的问题(1)湿接缝施工空间小,缝中只有大约50cm50cm的空间,因而一些宇洋热线www.yu-工序操作难度大,在绑扎箍筋时,由于纵向钢筋的

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