板墙喷射时混凝土施工方案.doc

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1、北京信息科技大学办公楼工程 板墙喷射混凝土施工方案编制: 审批: 北京城建八建设发展有限责任公司基础设施改造-抗震加固-清河小营校区浴室加固2011.6.28(一)、设备和工具1、湿式喷射机、罐车、搅拌站、风水管管道等。2、湿式喷射机主要技术指标(TK500湿喷机,各协作队略有不同):生产能力:5m3/h;最大骨料粒径15mm,坍落度60mm180mm;输料管直径51mm;工作风压0.20.6mPa;压缩空气消耗量10m3/min;主电动机功率7.5kw。(二)、操作步骤1、喷射混凝土材料选用、水泥:普通硅酸盐水泥PO42.5。、粗骨料:粗骨料采用坚硬耐久的碎石。喷射混凝土的石子粒径不宜大于1

2、6mm,喷射微纤维混凝土中的石子粒径不宜大于10mm,骨料级配宜采用连续级粒,含泥量不应大于1%。、细骨料:细骨料应采用坚硬耐久的中砂和粗砂,细度模数应大于2.5,含泥量不应大于3%。、外加剂:按批对减水率、凝结时间差、抗压强度比进行检验,其质量通过试验确定。速凝剂使用前应做速凝效果试验,要求初凝不应大于5min,终凝不应大于10min。、水:水质应符合工程用水的有关标准,水中不应含有影响水泥正常凝结与硬化的有害杂质。、微纤维:聚丙烯纤维或者C50碳素加强筋。、喷射混凝土的配合比:应通过实验确定,满足混凝土强度和喷射工艺要求。2、喷射前的施工准备、喷射混凝土应在开挖后及时进行。、对水泥、砂、石

3、、速凝剂、水等的质量进行检查检验。测定砂石含水率,提出施工配合比。、检查开挖断面净空尺寸,欠挖处要补凿。、清除松动岩块和拱墙脚处的岩屑、堆积物,并用高压水冲洗受喷面(当受喷面遇水容易潮解、泥化时,改用高压风吹净岩面)。、检查机具设备和风、水、电等管线路,并试运转,保证作业区内具备良好通风和照明条件。、当受喷面有滴水、漏水、集中出水等时,应采取凿槽或埋管等方法将水引至侧沟。、设置控制喷设混凝土厚度的标志。3、喷射作业、喷射混凝土喷射作业工艺流程(如下图)混凝土搅拌站砂、碎石水泥水微纤维(根据需要)混凝土输送车混凝土湿喷机喷 头高压风速凝剂受喷面施工准备施喷面清理检验、试验结束 补喷混凝土不合格

4、注:喷射混凝土与钢筋网合格 片或者钢架安装的先后顺序见钢架作业指导书、混凝土拌制施工时采用强制式搅拌机拌制。拌制过程如下:先投入碎石,然后投入纤维,再投入砂子搅拌两分钟,使纤维充分打开,然后投入水泥和水搅拌均匀即可。也可按常规工艺顺序进行施工,但应适当延长搅拌时间,以使纤维分散均匀。搅拌时间不少于180s。、喷射线路喷射线路应分段、分片、分层,自下而上进行(当有较大坑洼时,应先填平)。按先墙后拱(边墙从墙角开始,拱部从拱脚开始),有规律地呈螺旋形移动。喷射时每行喷射应采取水平环行旋转叠压(一圈压半圈)移动方式,环环旋转,直径约0.3m,喷第二行时,依顺序为第一行终点的上方开始喷射,行间搭接长度

5、为34cm。、一次喷射砼厚度拱部不得超过10cm,边墙不得超过15cm(铁路隧道钻爆法施工工序及作业指南(TZ231-2007)要求拱部6cm,边墙不得超过10cm)。、喷射角度和距离喷嘴与岩面保持垂直,且距岩面1.52.0m。、分层喷射时间间隔分层喷射时,后一层喷射应在前一层混凝土终凝后进行,一般为1520min。若终凝1h后再喷射,应先用水清洗喷射表面。、喷射砼厚度控制 喷射厚度控制采用标桩法。当安设锚杆时,利用锚杆外露长度作标桩。如果不设锚杆,则可在岩面上钻孔锚固一些铁钉或钢筋头,其长度比要求的喷射砼厚度长1cm,每平方米约设12根,梅花型布置。、喷射作业结束工作待料斗中的砼喷射完时,及

6、时通知喷射手将喷头从受喷面移开,从料斗中加水清洗料管和砼管道。当喷头喷出清水后,先关主电机,稍后关主风阀。喷射作业结束后,要当班进行喷射机保养,清洗料斗。并将湿喷机退出工作面,移至安全地点停放。4、喷射混凝土养护、混凝土喷射终凝2h后,采用养护台车进行湿润养护,养护时间不少于14d。、黄土或者其它土质地段,以喷雾养护为主,防止喷水过多软化下部土层。、隧道内环境气温低于5,不得进行喷水养护。5、喷射混凝土冬季施工、喷射作业区的气温不得低于5,在结冰的岩面上不得喷射混凝土。、混合料进入喷射机料斗前温度不得低于5。、对液体速凝剂进行加热处理,温度不得低于10(最佳20)。、喷射混凝土强度未达到6MP

7、a前(约15h),不得使其受冻。(三)、质量验收1、喷射砼厚度、平均厚度大于设计厚度;、检查点数80%及以上大于设计厚度;、最小厚度不得小于设计厚度的2/3。检验数量:每一作业循环应检查1个断面,每个断面应从拱顶起,每间隔2m布设1个检查点。检查方法:检查控制喷层厚度的标志、凿孔或者无损检测。2、喷射砼表面平整度、表面平整度允许偏差100mm;、表面凹凸不平控制在1/6以下(铁路隧道设计施工有关标准补充规定要求平整度不应大于1/10)。检验数量:每一作业循环应检查1个断面。检查方法:平整度用2米靠尺检查,凹凸不平用尺量。3、喷射砼强度检查 可采用喷大板切割法;当不具备切割条件时,可采用边长15

8、0mm的立方体无底试摸,在其内喷射砼制作试件,试件成型的喷射方向应与边墙相同。当对强度有怀疑时,可采用凿方切割法或钻芯取样法(85%P)制作试件。(四)、施工安全与防护1、施工作业台架应牢固可靠,并设置栏杆。2、定期检查电源线路和设备的电器部件,确保用电安全。3、施工中经常检查输料管、接头的磨损情况,当有磨损、击穿或松脱等现象应及时处理。4、施工中检修机械设备时,必须在断电、停风条件下进行,检修完毕向机械设备送电送风前必须事先通知有关人员。5、当采用加大风压处理堵管事故时,应先关机将输料管顺直,紧按喷嘴,喷嘴前方不得站人,疏通管路的工作风压不得超过0.5MPa。6、非施工人员不得进入正进行喷射

9、的作业区,施工中喷嘴前严禁站人。7、喷射作业人员应带防尘口罩、防护帽、防护眼镜、防尘面积等防护用品。作业人员应避免直径接触碱性液体速凝剂,不慎接触后应立即用清水冲洗。8、喷射作业紧跟开挖作业面时,下一循环爆破应在喷身混凝土终凝3h以后进行。(英文版 ) Two regulations promulgated for implementation is in the party in power for a long time and the rule of law conditions, the implementation of comprehensive strictly strategi

10、c plan, implementation in accordance with the rules and discipline to manage the party, strengthen inner-party supervision of major initiatives. The two regulations supporting each other, the adhere to a positive advocate, focusing on morality is of Party members and Party leading cadres can see, en

11、ough to get a high standard; around the party discipline, disciplinary ruler requirements, listed as negative list, focusing on vertical gauge, draw the party organizations and Party members do not touch the bottom line . Here, the main from four square face two party rules of interpretation: the fi

12、rst part introduces two party Revised regulations the necessity and the revision process; the second part is the interpretation of the two fundamental principles of the revision of laws and regulations in the party; the third part introduces two party regulations modified the main changes and needs

13、to grasp several key problems; the fourth part on how to grasp the implementation of the two regulations of the party. and revised the necessity and revised history of the CPC Central Committee the amendment to the Chinese Communist Party members and leading cadres honest politics several guidelines

14、 and column 1 by 2015 to strengthen party laws and regulations focus. Two party regulations revision work lasted a Years, pooling the wisdom of the whole party, ideological consensus, draw historical experience, respect for the wisdom of our predecessors, which reflects the unity of inheritance and

15、innovation; follow the correct direction, grasp the limited goals, adhere to the partys leadership, to solve the masses of the people reflect a focus on the problem. The new revision of the and , reflects the partys 18 and the eighth session of the third, the spirit of the fourth plenary session, re

16、flecting the experience of studying and implementing the General Secretary Xi Jinping series of important speech, reflects the partys eighteen years comprehensive strictly practice. (a) revised two regulations of the party need of in based on revised, the promulgation and implementation of January 2

17、010, to strengthen the construction of the contingent of leading cadres play an important role. But with the party to manage the party strictly administering the deepening, has not been able to fully meet the actual needs. Content is too complicated, eight prohibition, 52 are not allowed to hard to

18、remember, and also difficult to put into practice; the second is concisely positive advocated by the lack of prohibited provisions excessive, no autonomy requirements; the third is banned terms and discipline law, both with the party discipline, disciplinary regulations repeat and Criminal law and o

19、ther laws and regulations repeat; the fourth is to clean the theme is not prominent, not for the existing problems, and is narrow, only needle of county-level leading cadres above. is in 1997 based on revision, in December 2003 the promulgation and implementation, to strengthen the construction of t

20、he party play very important role. Along with the development of the situation, which many provisions have been unable to fully meet the comprehensive strictly administering the practice needs. One is Ji law, more than half of the provisions and criminal law and other countries laws and regulations

21、Repetition; two is the political discipline regulations is not prominent, not specific, for violation of the party constitution, damage the authority of Party Constitution of misconduct lack necessary and serious responsibility to pursue; third is the main discipline for the leading cadres, does not

22、 cover all Party members. Based on the above situation, need to and the two is likely to be more relevant regulations first amendment. By revising, really put the authority of Party discipline, the seriousness in the party tree and call up the majority of Party members and cadres of the party consti

23、tution of party compasses party consciousness. (II) two party regulations revision process the Central Committee of the Communist Party of China attaches great importance to two regulations revision . Xi Jinping, general books recorded in the Fifth Plenary Session of the eighth session of the Centra

24、l Commission for Discipline Inspection, on the revised regulations made clear instructions. According to the central deployment, the Central Commission for Discipline Inspection from 2014 under six months begin study two regulations revision. The Standing Committee of the Central Commission for Disc

25、ipline Inspection 4 review revised. Comrade Wang Qishan 14 times held a special meeting to study two regulations revision, amendment clarifies the direction, major issues of principle, path and target, respectively held a forum will listen to part of the province (area) secretary of the Party commit

26、tee, Secretary of the Discipline Inspection Commission, part of the central ministries and state organs Department The first party committee is mainly responsible for people, views of experts and scholars and grassroots party organizations and Party members. Approved by the Central Committee of the

27、Communist Party of China, on 7 September 2015, the general office of the Central Committee of the Party issued a notice to solicit the provinces (autonomous regions, municipalities) Party, the central ministries and commissions, state ministries and commissions of the Party (party), the General Poli

28、tical Department of the military, every 3 people organization of Party of two regulations revision opinion. Central Commission for Discipline Inspection of extensive solicitation of opinions, careful study, attracting, formed a revised sent reviewers. In October 8 and October 12, Central Committee P

29、olitical Bureau Standing Committee and the Political Bureau of the Central Committee After consideration of the two regulations revised draft. On October 18, the Central Committee of the Communist Party of China formally issued two regulations. Can say, two laws amendment concentrated the wisdom of

30、the whole party, embodies the party. Second, and revision of the basic principles of two party regulations revision work and implement the partys eighteen, ten eight plenary, the spirit of the Fourth Plenary Session of the Eleventh Central Committee and General Secretary Xi Jinping important instruc

31、tions on the revised and , highlighting the ruling party characteristics, serious discipline, the discipline quite in front of the law, based on the current, a long-term, advance as a whole, with Bu Xiuding independent and . Main principle is: first, adhere to the party constitution to follow. The c

32、onstitution about discipline and self-discipline required specific, awaken the party constitution of party compasses party consciousness, maintaining the authority of the constitution. General Secretary Xi Jinping pointed out that no rules, no side round. Party constitution is the fundamental law, t

33、he party must follow the general rules. In early 2015 held the eighth session of the Central Commission for Discipline Inspection Fifth Plenary Session of the 16th Central Committee, Xi Jinping again pointed out that constitution is the party must follow the general rules, but also the general rules

34、. the revision of the and is Method in adhere to the regulations established for the purpose of combining rule of virtue is to adhere to the party constitution as a fundamental to follow, the constitution authority set up, wake up the party constitution and party rules the sense of discipline, the p

35、arty constitution about discipline and self-discipline specific requirements. 4 second is to adhere to in accordance with the regulations governing the party and the party. The Party of rule of virtue de, mainly refers to the partys ideals and beliefs, excellent traditional style. The revised the cl

36、osely linked to the self-discipline, insisting on the positive initiative, for all members, highlight the vital few, emphasized self-discipline, focusing on the morality, and the majority of Party members and the ideological and moral standards. The revised Ji method separately, Ji, Ji Yan to Method

37、, as a negative list, emphasizing the heteronomy, focusing on vertical gauge. Is this one high and one low, a positive reaction, the strict party discipline and practice results transformation for the integration of the whole party to observe moral and discipline requirements, for the majority of Pa

38、rty members and cadres provides benchmarking and ruler. Third, insist on to. In view of the problems existing in the party at the present stage, the main problems of Party members and cadres in the aspect of self-discipline and abide by the discipline to make clearly defined, especially the partys e

39、ighteen years strict political discipline and political rules, organization and discipline and to implement the central eight provisions of the spirit against the four winds and other requirements into Disciplinary provisions. Not one pace reachs the designated position, focusing on in line with rea

40、lity, pragmatic and effective. After the revision of major changes, major changes in the and modified and needs to grasp several key problems (a) adhere to according to regulations governing the party and party with morals in combination, for at the present stage, the leadership of the party members

41、 and cadres and Party members in existing main problems of self-discipline, put forward principles, requirements and specifications, showing Communists noble moral pursuit, reflected at all times and in all over the world ethics from high from low 5 common requirements. One is closely linked to the

42、self-discipline, removal and no direct relation to the provisions of . the second is adhere to a positive advocate, eight prohibition 52 are not allowed to about the content of the negative list moved into synchronization amendment . Three is for all the party members, will apply object from the lea

43、dership of the party members and cadres to expand to all Party members, fully embodies the comprehensive strictly required. The fourth is prominent key minority, seize the leadership of the party members and cadres is the key, and put forward higher requirements than the ordinary Party members. Five

44、 is to simplify, and strive to achieve concise, easy to understand, easy to remember. The revised is the ruling Party since the first insists on a positive advocate forAll Party members and the self-discipline norms, moral declaration issued to all members of the party and the National Peoples solem

45、n commitment. criterion of a clean and honest administration consists of 4 parts, 18, more than 3600 words. After the revision of the , a total of eight, 281 words, including lead, specification and Party member cadre clean fingered self-discipline norms, etc. Part 3 members low-cost clean and self-

46、discipline, the main contents can be summarized as four must eight code. Lead part, reiterated on ideal and faith, fundamental purpose, the fine traditions and work style, noble sentiments, such as four must the principle of requirements, strong tone of self-discipline, The higher request for 6 and supervised tenet, the foothold in permanent Bao the partys advanced nature and purity, to reflect th

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