部分习题参对考答案.doc

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1、数控铣:1用10的立铣刀精铣外轮廓(工件厚4mm)G90 G92 X-200. Y-200. Z500.G00 X-49. Y-50.Z-5. S1000 M03 M08G01 G41 D10 X-44. Y0 F200G02 X-28.414 Y33.595 I44 J0G01 X0 Y50. X50. Y0X0 Y-50.X-28.414 Y-33.595G02 X-44. Y0 I28.414 J33.595G01 Y10. F500G00 Z500. M09 M05G40 X-200. Y-200.M022用10的立铣刀精铣外轮廓(工件厚4mm)G90 G92 X200. Y200.

2、Z500.G00 X20. Y30.Z-5. S1000 M03 M08G01 G41 D10 X5.774 Y30. F200X17.321 Y10.G02 X0 Y-20. I-17.321 J-10G01 X-30.G02 Y20. I0 J20G03 X-20. Y30. I0 J10G01 X10.G00 G40 X200. Y200. Z500. M09 M05M02习题8:MAINPROGAMM O 10G90 G92 X0 Y0 Z300. G91 G41 D10 X20. Y10. F200 G00 Z2. S1000 M03 M08 Y40.G01 Z-5. F50 X30

3、.M98 P10 L03 Y-30.G90 G00 Z5. X-40.X0 Y60. G00 G40 X-10. Y-20.G01 Z-5. F50 X50.M98 P10 L03 M99G90 G00 Z5. M05 M09X0 Y0 Z300.M02习题7:用10的立铣刀精铣内、外轮廓G90 G92 X0 Y0 Z500.G00 X70. Y-45. Z-4. S1000 M03 M08G01 G41 D10 X0 Y-40. F200G02 X0 Y-40. I0 J40.G03 X-20. Y-60 I0 J-20.G00 Z5.G40 X0 Y15.G01 Z-4. F50G42 D

4、10 X0 Y0 F200G02 X-30. Y0 I-15.J0X30. Y0 I30 J0X0 Y0 I-15. J0G01 Y10. F500G00 Z2. M09 M05G40 X0 Y0 Z500.M02数控钻镗:图5-15(a)(工序略)N1 T01 G90N2 G53 G28 Z0 M06N3 G54 G43 H01 G00 Z20.N4 S1000 M03 T02N5 G99 G81 Z-1. R3. L0 F50N6 M98 P10 O 10N7 G80 G49 M05 N1 X25. Y20.N8 G53 G28 Z0 M06 N2 X-25.N9 G54 G43 H02

5、G00 Z20. N3 Y-20.N10 S800 M03 T03 N4 G98 X25.N11 G99 G83 Z-35. R3. Q10. L0 F60 N5 M99N12 M98 P10N13 G80 G49 M05N14 G53 G28 Z0 M06 N15 G54 G43 H03 G00 Z20.N16 S600 M03 T00N17 G99 G82 Z-10. R3. P1000 L0 F50N18 M98 P10N19 G80 G49 M05 N20 G53 G28 Z0 M06 N21 M02图5-16(工序略)N1 T01 G90N2 G53 G28 Z0 M06 N3 G5

6、4 G43 H01 G00 X25. Y10. Z20.N4 S1000 M03 T02N5 G91 G99 G81 Y-30. Z-4. R-17. L02 F50N6 G90 G00 Z20.N7 X55. Y-80.N8 G91 G99 G81 Y30. Z-4. R-7. L02 F50N9 G90 G80 G49 M05N10 G53 G28 Z0 M06N11 G54 G43 H02 G00 X25. Y10. Z20.N12 S800 M03 T03N13 G91 G99 G81 Y-30. Z-23. R-17. L02 F60N14 G90 G00 Z20. N15 X55.

7、 Y-80.N16 G91 G99 G81 Y30. Z-23. R-7. L02 F60N17 G90 G80 G49 M05N18 G53 G28 Z0 M06N19 G54 G43 H03 G00 Z20.N20 S300 M03 T00N21 G84 X25. Y-20. Z-15. R5. F1.0N22 Y-50.N23 G80 G49 M05N24 G53 G28 Z0 M06N25 M02图5-17(工序略)N1 T01 G90N2 G53 G28 Z0 M06 N3 G54 G43 H01 G00 X0 Y-3. Z20.N4 S1000 M03 T02N5 G91 G99

8、G81 Y13. Z-4. R-17. L04 F50N6 G90 G00 X30. Y15. Z20.N7 G91 G99 G81 Y-30. Z-4. R-17. L02 F50N8 G90 G00 X60. Y-3. Z20.N9 G91 G99 G81 Y13. Z-4. R-17. L04 F50N10 G90 G80 G49 M05N11 G53 G28 Z0 M06N12 G54 G43 H02 G00 X0 Y-3. Z20.N13 S800 M03 T03N14 G91 G99 G81 Y13. Z-22. R-17. L04 F60N15 G90 G00 X60. Y62.

9、 Z20. N16 G91 G99 G81 Y-13. Z-22. R-17. L04 F60N17 G90 G80 G49 M05N18 G53 G28 Z0 M06N19 G54 G43 H03 G00 X30. Y-15. Z20.N20 S600 M03 T04N21 G91 G99 Y30. Z-10. R-17. L02 F60N22 G90 G80 G49 M05N23 G53 G28 Z0 M06N24 G54 G43 H03 G00 Z20.N25 S300 M03 T00N26 G84 X30. Y15. Z-4. R5. F1.5N27 Y45.N28 G80 G49 M

10、05N29 G53 G28 Z0 M06N30 M02加工中心:习题5. 程序清单(工序及刀具卡片略)N1 T01 G90N2 G53 G28 Z0 M06N3 G54 G43 H01 G00 Z20.N4 S1000 M03 T01N5 G99 G81 Z-1. R3. L0 F50N6 M98 P100 O 100N7 G80 G49 M05 N1 X60. Y0N8 G53 G28 Z0 M06 N2 X0 Y60.N9 G54 G43 H02 G00 Z20. N3 X-60. Y0N10 S800 M03 T03 N4 G98 X0 Y-60.N11 G99 G83 R3. Z-20

11、. Q10. F50 N5 M99N12 M98 P100N13 G80 G49 M05N14 G53 G28 Z0 M06N15 G54 G43 H03 G00 Z20.N16 S800 M03 T04N17 G99 G82 Z-1. R3. L0 F100N18 M98 P100N19 G80 G49 M05N20 G53 G28 Z0 M06 N21 G54 G43 H04 G00 Z0N22 S300 M03 T05N23 G84 Z-10. R5. L0 F2.0N24 M98 P100N25 G80 G49 M05N26 G53 G28 Z0 M06N27 G54 G00 X150

12、. Y0N28 G43 H05 Z0N29 S600 M03 M08 T00N30 G01 G42 H51 X45. F300N31 G03 X45. Y0 I-45. J0 N32 G00 G40 X0 Y0M33 G49 M05 M09N34 G53 G28 Z0 M06N35 M02习题8:刀具 刀具 刀具装卡 长度补偿代码 刀具 半径补偿代码 主轴 进给代码 名称 长度 与补偿值 直径 与补偿值 转速T01 18 150 H05 / 120 18 D11 / 9 S800 F100 立铣刀 D12 / 23 D13 / 17 D14 / 11T02 3中心钻 60 H01 / 60 S

13、1000 F50T03 10 钻头 80 H02 / 80 S800 F50T04 40 锪刀 100 H03 / 100 S600 F60 程序清单 N1 T01 G90 O 10N2 G53 G28 Z0 M06 N1 G91 G00 Z-5. N3 G54 G00 X-60. Y-60. N2 G90 G01 G41 D11 X35. Y-45. F100 N4 G00 G43 H01 Z0 N3 G02 X-45.Y-35. I0 J10. N5 S800 M03 M08 T02 N4 G01 Y35.N6 M98 P10 L03 N5 G02 X-35. Y45. I10. J0N7

14、 G00 Z-10. N6 G01 X35. N8 G01 G41 D12 X-23.51 Y-31.94 F100 N7 G02 X45. Y35. I0 J-10.N9 M98 P20 N8 G01 Y-35.N10G01G41 D13 X-23.51 Y-31.94 F100 N9 G02 X35. Y-45. I-10. J0N11 M98 P20 N10 G01 X-45.N12 G01 G41 D14 -23.51 Y-31.94 F100 N11 G00 G40 X-60. Y-60. N13 M98 P20 N12 M99N14 G01 G41 D11 X-23.51 Y-31

15、.94 F100 N15 M98 P20 O 20N16 G49 M05 M09 N1 X-37.82 Y12.36N17 G53 G28 Z0 M06 N2 X0 Y40.N18 G54 G43 H02 Z20. N3 X37.82 Y12.36N19 S1000 M03 T03 N4 X23.51 Y-31.94N20 G99 G81 X0 Y0 Z-1. R3. F50 N5 X-28.N21 Z-11. M98 P30 N6 G00 G40 X-60.Y-60.N22 G80 G49 M05 N7 M99N23 G53 G28 Z0 M06N24 G54 G43 H03 Z20. O

16、30N25 S800 M03 M08 T04 N1 X35. Y35.N26 G99 G81 X0 Y0 Z-16. R3. F50 N2 X-35.N27 Z-24. M98 P30 N3 Y-35.N28 G80 G49 M05 M09 N4 G98 X35.N29 G53 G28 Z0 M06 N5 M99N30 G54 G43 H04 G00 Z20. N31 S600 M03 M08 T00 N32 G82 X0 Y0 Z-16. R3. P1000 F60 N33 G80 G49 M05 M09 N34 G53 G28 Z0 M06N35 M02习题9程序清单(工序及刀具卡片略)N

17、1 T01 G90N2 G53 G28 Z0 M06N3 G54 G43 H01 G00 Z20.N4 S1000 M03 T02N5 G99 G81 X0 Y87. Z-1. R3. F50N6 M98 P10 O 10N7 G80 G49 M05 N1 X-129. Y70.N8 G53 G28 Z0 M06 N2 X-65. Y-98.N9 G54 G43 H02 G00 Z20. N3 X65.N10 S800 M03 T03 N4 X129. Y70.N11 G99 G81 X0 Y87. Z-6. R3. F50 N5 M99N12 G83 Z-20. R3. Q10. L0 F5

18、0N13 M98 P10N14 G80 G49 M05N15 G53 G28 Z0 M06N16 G54 G43 H03 G00 Z20.N17 S300 M03 T04N18 G84 Z-18. R5. L0 F1.5N19 M98 P10N20 G80 G49 M05N21 G53 G28 Z0 M06N22 G54 G00 X0 Y87. N23 G43 H04 Z5.N24 S800 M03 M08 T05 O 20N25 G01 Z-6. F50 N1 G01 X-66. F60N26 G42 D41 X0 Y70. N2 C03 X-100.04 Y8.946 R40.N27 M9

19、8 P20 N3 G01 X-57.01 Y-60.527N28 G01 Z5. F500 N4 G03 X-40. Y-70. R20.N29 G40 G49 M05 M09 N5 G01 X40.N30 G53 G28 Z0 M06 N6 G03 X57.01 Y-60.527 R20.N31 G54 G43 H05 G00 X0 Y150. Z0 N7 G01 X100.04 Y8.946N32 S600 M03 M08 T00 N8 G03 X66. Y70. R40.N33 G42 D51 X0 Y70. F200 N9 G01 X-1.N34 M98 P20 N10 M99N35

20、G40 G49 M05 M09N36 G53 G28 Z0 M06N37 M02数控车:习题2. 图7-18 b)若设每次切深s=0.1mm,则T=(22-10)/ 2 = 6 p=T/s =60N1 T11 G90N2 G92 X100. Z300.N3 S1000 M03 M08 N4 G00 X34. Z2.N5 G91 G81 P60N6 G00 X-12.2N7 G01 Z-2. F100N8 G02 X2. Z-1. I0 K -1.N9 G01 Z-11.N10 G03 X6. Z-3. I6. K0N11 G02 X4. Z-2. I0 K-2.N12 G00 Z19.N13

21、G80N14 G90 G00 X100. Z300. M05N15 M02数控线切割:补充1M78M78M80M82M84G90 G92 X0 Y0G42 G01 X0 Y15. G02 Y-15. I0 J-15.G02 Y15. I0 J15.M01G40 G00 X0 Y0M02补充2M78M78M80M82M84G90 G92 X0 Y0G41 G01 X0 Y15. X-15. Y-15. X15. Y15. X0.3M01G01 X0G40 G00 Y0M02补充3M78M78M80 M82 M84G90 G92 X0 Y0G41 G01 Y-20. G03 X17.321 Y10

22、. I0 J20.G01 X5.774 Y30. X-20.G02 X-30. Y20. I-10. J0G03 Y-20. I0 J-20.G01 X-0.3M01G01 X0G40 G00 Y0M02 习题1. 图8-15M78M78M80M82M84G90 G92 X0 Y0G01 G41 X19.774 Y-3. G22 L10 P06 I-19.774 J3. G40 G00 X0 Y0M02L10G01 X24.819 G03 Y3. I-24.819 J3. G01 X19.774G03 X12.485 Y15.625 I-19.774 J-3. G23APT语言辅助编程:补1:

23、L1=LINE/(P1=POINT/0,-50), ATANGL,45L2=LINE/P1,ATANGL,60, YAXISL3=LINE/(P2=POINT/0,50), PERPTO,L1L4=LINE/P2,ATANGL,-60, YAXISC1=CIRCLE/0,0,44习题2 a):L1 = LINE /(POINT / 3, 0), ATANGL, 105C2 = CIRCLE / CENTER, ( POINT / 2, 4 ), RADIUS, 0.75C1 = CIRCLE / CENTER, ( POINT / 6.5, 1 ) RADIUS, 1L2 = LINE / R

24、IGHT, TANTO, C2, LEFT, TANTO, C1L3 = LINE / ( POINT / 5, 0 ), LEFT, TANTO, C1C3 = CIRCLE / TANTO, L3, YLARGE, ( POINT / 7, 3 ), RADIUS, 1.5L4 = LINE / LEFT, TANTO, C1, RIGHT, TANTO, C3C4 = CIRCLE / ( POINT / 6, 6 ), ( POINT / 4, 7 ), ( POINT / 1.25, 4 )C5 = CIRCLE / YLARGE, OUT, C4, OUT, C3, RADIUS,

25、 0.75图9-28 b)PL1 = PLANE / 1, 0, 0, 34PL2 = PLANE / 0, 0, 1, 5PL3 = PLANE / 0, 0, 1, 29PL4 = PLANE / 0, 0, 1, 12.5图9-29 i)LX=LINE/XAXISLY=LINE/YAXISL5=LINE/XAXIS,5L6=LINE/YAXIS,5L7=LINE/(POINT/40,0),ATANGL,135L8=LINE/(POINT/45,0),ATANGL,135L9=LINE/YAXIS,45L10=LINE/XAXIS,40L11=LINE/(POINT/50,0),ATANG

26、L,30L12=LINE/(POINT/50,45),ATANGL,-30L13=LINE/YAXIS,50C1=CIRCLE/YLARGE,L5,XLARGE,L6,RADIUS,3C2=CIRCLE/XLARGE,L6,XSMALL,L7,RADIUS,3C3=CIRCLE/YLARGE,L5,YSMALL,L7,RADIUS,3C4=CIRCLE/XLARGE,L8,XSMALL,L9,RADIUS,3C5=CIRCLE/YLARGE,L8,YSMALL,L10,RADIUS,3C6= CIRCLE/XSMALL,L9,YSMALL,L10,RADIUS,3C7=CIRCLE/XLARG

27、E,L13,XSMALL,L12,RADIUS,3C8=CIRCLE/YLARGE,L11,YSMALL,L12,RADIUS,3C9=CIRCLE/XLARGE,L13,YLARGE,L11,RADIUS,3补2:1TLLFT,GOLFT/L1,PAST,C12TLRGT,GOLFT/C1,PAST,2,INTOF,L23 GOLFT/L2,PAST,C24TLLFT,GORGT/C2,PAST,L15TLRGT,GOLFT/L1,TO,C1补3:PARTNO/P24-TU-2-10(a)MACHIN/FANUCL1=LINE/(P1=POINT/0,-50),ATANGL,45L2=LIN

28、E/P1,ATANGL,60, YAXISL3=LINE/(P2=POINT/0,50),PERPTO,L1L4=LINE/P2,ATANGL,-60,YAXISC1=CIRCLE/0,0,44PL=PLANE/0,0,1,-5CUTTER/10,0OUTTOL/0.005FROM/100,0,200 SPINDL/800,CLWCOOLNT/ONRAPIDGO/TO,L1,TO,PL,TO,L3FEDRAT/200TLLFT,GOLFT/L1,PAST,L2GORGT/L2,PAST,C1GORGT/C1,PAST,L4GORGT/L4,PAST,L3GORGT/L3,PAST,L1COOLNT/OFFSPINDL/OFFRAPIDGOTO/100,0,200ENDFINI

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