2载重子午线轮胎压出二期作业指导书.doc

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1、Building industry opens up new world of entrepreneurial struggle to build a three provinces of regional central cities-in the Communist x counties the six plenary session members and comrades: today, I was commissioned by the County party Committee Standing Committee, reports to the General Assembly

2、. Consideration of all members and alternates, and comrades attending advice. A, and this year yilai of work recalled this year yilai, in municipal of right led Xia, County solidarity led County people, to science development views for guide, to good activities for mainline, according to a city four

3、 modernizations three more of development thought, concentrated poly force, work hard, political, and economic, and culture, and social and party of construction are made has new progress, County rendering out wind fresh are, and career prosperity, and social settled, and people mind into of good si

4、tuation. (A) facilitating the construction of the project. Firmly establish the scratch project is economic, grasping development project is to hold philosophy, to extraordinary efforts to promoting the construction of key projects. Plot 108 key projects for the year, with a total investment of 29.3

5、 billion yuan, iron plate, Josh stone cement waste heat power generation and 13 projects completed, worship of 1.2 million tons of pellets, Hua Yu 80,000 sets of grandparent chicken farming, 47 projects under construction, completed investment of 3.95 billion yuan, annual plan of 69.3%. The first ha

6、lf of the Countys gross domestic product is expected to reached 8.5 billion yuan, and total revenue of 943 million Yuan. (B) structural adjustment achieved remarkable results. Actively transforming the pattern of economic development, industrial ecology, and agricultural modernization and industrial

7、ization of services. High x-County • Tin iron circular economy demonstration area, and further expand economic development zone Jing Dian recycle economy ecology industry Park, Park, circular economy and rapid economic development. Focus more on the dialectical relationship between development

8、 and environmental protection, energy saving and emission reduction projects play an important role. Vigorously developing agriculture, ecological agriculture, agriculture, modern agricultural clearing along the River Promenade begins to take shape. Key tourism projects is going well, WA Palace area

9、 was named top ten most influential cultural relics in Hebei province landscape. Develop new services, and services with new developments. (C) urban-rural integration process. Promoting three-year difference campaign, battle of two large demolition completed 32 days of 530,000 square meters, exceede

10、d the annual Task 7 months in advance. General big building jiangjun road, bridge and highway bridges, the green heart of the city and other urban construction projects, and focus on building new countryside and new housing model villages, urban and rural areas improve. Highway opened to traffic, Li

11、u Zhang, Qing LAN high-speed x-County section completed by the end of August. Urban and rural标 题压出(赛象)工序作业指导书第 2 版文件编号第0次修改第 13 页 共 13 页编制:品保部审核: 批准: 实施日期1.适用范围 全钢载重子午胎胎冠、胎侧、胎肩垫胶、三角胶芯的挤出制造工艺。2.引用文件全钢载重子午线轮胎生产制造技术(秘密)250冷/200冷双复合挤出机使用说明书TST-LM-X800轮胎胎面复合挤出生产线说明书120冷喂料挤出机使用说明书TST-XY-2L800A(B)二辊压延机说明书3

12、.术语 无4.工艺流程图 (见下页) 5.工艺条件5.1.冷却水温度:不高于25。 压力:不低于0.4Mpa 。5.2.压缩空气,生产用不低于0.7Mpa。仪表用不低于0.4Mpa 。清洁、无水、无油。5.3.生产环境,室温:1835。 湿度:不高于60%。5.4电源:380V10% 502Hz6.使用设备及主要性能参数6.1.250冷/200冷双复合挤出机(天津赛象)6.1.1.主要技术参数: 挤出机名义直径200mm 250mm准 备供 胶挤 出 接取 出打 标收缩淋彩条 却测 宽报警、打标米 称对 中挤 出压 延贴胶片贴塑料膜四工位喷淋冷却浸泡热刀裁断吹干卷 取裁断吹干返 回落板称量螺杆

13、长径比16D16D销钉数量90100转速3.535rpm326rpm最大出胶量(无压力)2200kg/h3200kg/h工作压力65bar50bar温控通道机筒33螺杆11冷却水通道喂料机筒11喂料辊11供胶带速度1.515m/min1.515m/min供胶带宽度1000mm1000mm喂料胶片宽度800mm800mm厚度612mm612mm复合机头最大口型尺寸60040mm流道型式可更换嵌入式 机头驱动形式全自动液压驱动液压缸动作压力160bar温控通道3口型盒(电加热)2锁紧缸锁紧压力400bar机头加热钻孔热水循环压力传感器350bar温度传感器200 温控系统温度调节范围40120温度

14、调节精度1.5温控通道11组单元泵11台扬程30m 流量8立方米/小时l 供胶装置冷喂料挤出机供胶运输带2条冷喂料挤出机供胶运输带速1515m/min冷喂料挤出机供胶运输带宽1000mm金属探测仪灵敏度(进口)3mm钢球驱动功率22KW6.1.2设备主要功能及精度挤出机可满足胎面、垫胶、胎侧及三角胶芯的生产可储存50个工艺参数配方具有故障自检及代码显示功能操作台可显示各单元电机工作及故障状态在操作位置设有安全防护及紧急停车装置机头各部位实际温度与设定温度最大不超过2排胶温度不超过110(10.00R20胎面不低于11m/min,其它不低于15m/min)流道不对称性不超过1%制品气孔率小于2%

15、制品宽度公差1.5mm 制品厚度公差0.2mm距设备1米处噪音不超过83dba设备水、油、风零泄露6.2.TST-LM-X800轮胎胎面复合挤出生产线(天津赛象制造)6.2.1.技术参数l 联动线速度:330m/minl 生产线宽度:800l 工作平面高度:850l 收缩辊道收缩比:015%l 米称称量极限及精度: max20kg 0.2%(动态)l 终端称称量极限及精度: max50kg 0.3%(动态)l 部件的裁断角度:15306.2.2.特征参数l 接取装置:摆动带长度800mm上方配有一套红外测温装置,测温精度1l 收缩辊道:辊道长度3500,最大收缩比15% 上方配有6个色标缸,带

16、印字及压痕装置l 连续称量装置(米称)最大称量范围20/m最小分度值 5g辊道称量重长度1000静态精度 1动态精度 2具有双公差值范围设定功能,超公差情况下有光和声报警功能带测宽装置, 测宽范围 0600mm 测宽精度 0.5mm l 不合格打印装置l 压延机前的自动定中心装置,对中精度: 1 外形宽度调节 80500l 压延机过桥及压延机后运输辊道,由ABB交流变频电机驱动.缓冲胶片贴合压力装置由一个动力承压辊和一个多片惰性压辊组成承压辊宽度 800mm 直径150mm承压辊内通冷却水,多片辊片内直径80mm外直径180mm片厚度2mml 二辊压延机 TST-XY-2L800A(B)二辊压

17、延机辊筒直径360mm辊筒长度800(工作面)辊筒速比(上辊下辊) 1.04:1 1:1.04 1:1上辊线速度2.5-25m/min辊距范围0-10mm温控精度2压延制品最大宽度630mm压延后胶片厚度20.5mm胶片厚度精度0.1mm胶片贴合部采用脚踏急停开关二辊压延机,供胶传送带带摆动120冷喂料销钉式挤出机 螺杆直径120mm螺纹形式双头螺纹长径比14D销钉数量56螺杆转速5.050rpm主电机功率110kw最大工作能力(无压力)800kg/h机头最大压力20Mpa最大口型宽度150mm温度控制范围40100温控通道4温控精度2胶料最大门尼黏度ML1+4(100) 855l 双工位四导

18、开胶片贴合装置 由一台ABB交流变频电机驱动的水平运输带和两台无动力双导开的胶片贴合装置组成.运输带前方装有机械调中心装置. 两台胶片贴合装置位置由手动调整胶片最小宽度40mm胶片最大宽度110mm胶片卷最大直径400mm卷轴内孔4040mm导开方杠3838mml 贴聚乙烯垫布及双导开装置双导开装置可在导轨上移动,并可用人工调节导开位置,聚乙烯垫布导开张力是可调的.聚乙烯卷直径300 宽度310500mm 内径75聚乙烯卷厚度0.07mm聚乙烯卷轴方杠3838mm贴聚乙烯垫布装置配有一组多片惰性压辊以及与压辊相对的托辊托辊直径150mm托辊宽度800mm多片压辊直径180多片压辊宽度500mm

19、单片压辊厚度2mml 型胶贴合装置 将120挤出机挤出的型胶贴到胎侧上,带机械高速偏及压合装置l 爬坡运输带-l 二工位四导开胶条贴合装置 该装置由一台交流电机驱动的水平运输带和两台带动力双导开的胶片贴合装置组成l 爬坡运输带-l 带喷淋装置的冷却水槽 冷却层为二层,冷却长度不小于100m 冷却长度分二段,前段为喷淋冷却,后段为浸泡冷却 供水温度不低于20 冷却后胎面温度不高于室温加5 冷却水槽采用模块式塑料输送带,传送带间装有张力调整装置l 吹干装置 第二层冷却水槽传动末端装有吹风装置,在传动辊的上方下方各安装一套吹风管.上面吹风管2个下面吹风管2个鼓风机功率15KWl 可摆动的下坡运输带运

20、输带形式皮带式皮带厚度3mml 裁断装置切割机前端设有光电控制的储存装置,定长输送带及裁刀移动均采用交流伺服电机驱动.切刀采用咬牙切齿水雾润滑.胎面裁断厚度小于40mm最大裁断宽度不大于500mm切割角度调整1530切割部件最大长度3800 最短1200切割部件长度公差3mm裁断刀数(最高)15次/分l 单向及快速分离辊道,带吹干装置在快速分离辊道上下方设有吹干装置,及吸水海绵辊设有胎面打折机构,用于超长部件秤量l 检量秤数字显示秤量最大50kg秤量分度10g动态精度0.3%秤量形式动态连续秤量l 带翻转装置的接取辊道,带有废次品分选功能 翻转装置只适用于10次/分以下的速度l 液压升降台液压

21、平台上升高度为1700mm,平台升到最高时高于地面500mm.液压平台承重4000kgl 后接取辊道:带不合格打印l 向卷取装置输送的空间运输带 装有涨紧装置及调偏装置l 卷取输送带 设有光电计数功能及自动定长切割装置(电热切刀)l 二工位卷取装置一条胎侧或两条垫胶的卷取带有垫布导开和自动纠偏装置,卷轴卷取部件为恒张力卷取l 卷取过渡输送带卷取过渡输送带速度和卷取输送带同步卷取装置台架可横向移动,并带对中心装置l 排烟罩接取运输带,收缩辊道和连续秤上方安装有排烟罩l 吹干风源l 倒卷装置l 冷却水循环系统包括水箱、换热器、水泵。回水泵将回水打入架空回水管7.挤出胎冠、胎侧时,贴胶片准备工作序号

22、操作程序标准及注意事项7.1.7.2.7.3.7.4.7.5.7.6.7.7.7.8.7.9.7.10.7.11.准备胶条检查挤出机检查压延机启动润滑系统合上电源启动压延机启动挤出机启动温控系统喂料调节胶片厚度调节胶片宽度贴胶片贴胶工要经常检查:l 胶片贴覆质量l 胶片与胎冠边部差级:05要作好记录贴塑料膜停机操作挤出机停止压延机停止关闭冷却水l 检查混炼胶无误后,将其裁成60宽胶条。注意:胶条不准落地l 确认喂料口内无异物l 确认喂料辊清洁,无污物l 确认辊距不为零l 确认压延机及供胶运输带上无异物l 确认修边刀完好,供胶运输带完好l 开启液压站、上、下机辅助设备按钮。l 调节温度,需要在设

23、备运转下缓慢进行压延机上辊筒温度:855下辊筒温度:855l 正常速度下,严禁挤出机空转l 挤出机螺杆温度:905 机身一区温度:605 机身二区温度:605 机头温度:855l 供胶胶条要均匀胶料挤出温度:不高于110注意:任何情况下,手臂均不能伸入喂料口l 胶片厚度公差:0.2l 胶片宽度公差:3l 胶片要连续不断地贴在胎冠及胎侧上 不允许缺胶 不应有褶子 不允许有气泡 胶片偏歪不大于1l 塑料膜要贴实,不允许有褶子和漏贴l 塑料膜厚度:0.08l 要抠净机头、机筒内余胶:“余胶”要压成片,冷却后叠放在铁板上,写上字头,放在指定地点l 压延机要在缓慢运行中降温至60以下停机任何情况下,压延

24、机空转时的辊距都应保持在1以上8.挤出三角胶芯,要准备好胶片序号操作程序标准及注意事项贴胶片工要检查胶片,宽度/厚度:并做好记录检查二工位四导开装置灵敏好使宽度公差1;厚度公差0.2;胶片不允许打褶9.压出序号操作程序标准及注意事项9.1.9.2.9.3.9.4.9.5.9.69.79.8.9.9.9.10.9.11.9.12.生产前准备 打开机头,安装流道板检查予口型/口型板并予热检查润滑系统检查温控系统检查喂料口检查安全设施,故障报警系统检查辅线冷却系统检查辅线各段打开冷却水阀门打开温控系统设定各温控段温度启动螺杆喂料安装型板口调整螺杆转速,辅线速度主手要经常检查挤出部件尺寸保证部件尺寸准

25、确作好记录注意米称工作稳定正常要检查冷却水槽的水位,水温和水质情况贴胶片工要将胶片贴正看刀工要注意载断坡度,要经常检查裁断长度注意终端称重量要作好记录抬板工要按工艺流程将压出部件牵引过水槽将合格半成品放在百页车上需卷取的部件按规定卷取在法兰轴上填写卡片和记录停车停止供胶全线停切断挤出部件打开口型盒,取出口型板、予口型板打开机头启动螺杆慢速运行,直至清理完机头,机筒内胶料关闭温控系统关闭冷却水清理现场,打扫卫生l 注意安全,仔细操作,确认规格正确l 予热箱温度不低于100确认正常无异物齐全、灵敏、可靠确认水质清洁,不变质l 确认称量系统,自动测宽、调偏系统、定长系统等正常l 挤出机各段温度: 2

26、50H 200P公差螺杆 75 7510机身一段 75 7510机身二段 75 7510机头上 85 8510机头中 85 8510机头下 85 8510口型盒100110l 调整阶段,螺杆低速运转,转数不超过5rpm l 调整供胶胶条宽度,保证供胶均匀,不缺胶,不过载l 喂料口堆胶时,不准硬塞,要将胶条拉出,重新喂料l 不合格半成品,返回件要按处理办法处理使用l 注意身体的任何部位,均不准进入喂料口l 确认规格正确,(口型板对应表)轻拿轻放,严禁用力击打,防止变形。l 换口型板,一次最长时间3minl 挤出温度,不超过120检查项目及公差:注意变差的水质要及时更换(冷却水PH值)l 注意,压

27、出部件不要在水槽中堆积l 贴胶片偏歪公差胶片与胎冠边部差级:05胎侧胶片定位公差:3,塑料垫布和胶片之间的定位公差02三角胶芯胶片定位公差:02胶片搭接:3胶片贴实,不应有褶子、有气泡l 裁刀角度:胎侧为18;其他部件为30注意将挤出部件吹干l 各种部件重量公差:施工表l 要注意水槽中的挤出部件不能堆积l 将合格部件按规定放在擦干净的百页车上,半成品部件不能打弯,不能摞放l 胎侧需倒卷,注意不能拉伸l 卡片要挂在百页车或卷轴上的指定位置,卡片内容:规格、数量、班次、日期、操作人、存在的质量缺陷l 不合格半成品放在铁板上,作上标记,放在指定位置填写记录:记录内容返回数量,返回率、返回原因l 辅线

28、独立运转至挤出部件全部下线止l 注意安全,且勿烫伤l 清理出的机头胶,立即压成片,冷却后叠放在铁板上,注意写上标记,放在指定地点l 注意设备有无松动、破损、异常情况,要及时予以修理10.半成品质量标准10.1.无杂质。无熟胶、无凉胶疙瘩、无划沟、无气泡、无边裂、表面光滑。10.2.聚乙烯塑料膜要贴正压实,无漏洞、无褶子,不允许里面有水。10.3.尺寸及重量根据施工表要求。development work steadily in the pilot counties, to build peace neighborhood offices approved, change, urban and

29、rural communities (Center), immigrant communities, pilot projects such as integrated management of urban and rural sanitation in order. (D) maintain social harmony and stability. In the case of tight financial situation, continue to increase the input of people, happy people battle. Urban central he

30、ating and upgrade rural power grids, rural reconstruction of shabby housing ten major projects being delivered, has been overfulfilled ahead. Strengthening of social programs, college entrance examination to record heights; new rural insurance coverage rate of the citys first, launched in new rural

31、cooperative medical clinic co-ordination; . Perfect Park catering, accommodation, education, recreation and other tertiary industries supporting, improving socialization service level, for industries, businesses and create a good environment for development. 3, flexible investment, enhance the indus

32、try. Construction of industrial parks, just set up a platform for the development of only attract more projects into the district, to form agglomeration advantages. A innovation project. To be purposeful, targeted investment, will have a basis of the Countys industrial packaged bundles, overall publ

33、icity and promotion. Initiative going, please come in and carry out all-round, multi-level and wide-range of investment activities. The Township industrial projects, in principle, to put to the West industrial parks. What town project, is that the output value of the Township. Second, we must grasp

34、the standards selected items. Full account of extend the industry chain and the integration of factors of production, not only efforts to introduce a number of scientific and technological content and high added value, growth and strong driving force of large projects and large enterprises, but also

35、 on domestic-funded enterprises and in accordance with the direction of industrial development of small and medium projects, project man, small project overwhelming. Meet the area of the Countys new industrial projects and city back into rural enterprises, in principle, all stationed in industrial p

36、arks. Meanwhile, strict control of excess capacity and high energy consumption, high emission enterprises to enter. Thirdly, increased incentives on the project. Investment of the whole society, the Township and County units go out and draft project. To establish investment incentives for successful

37、 introduction of significant project gives awards to units and individuals, the introduction of tax for the implementation of the project, to introduce organization into rewards. 4, preferential policies, and security industries. In terms of project examination and approval, by area Administrative Committee in conjunction with the development, planning, land, industry and commerce, quality control and other departments, one-stop reception, one-stop service, the simplified procedures, the time limit originally. In the management of EIA in accordance with the13

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