《高河煤矿中央回风井基岩段壁后注浆施工安全技术措施》.doc

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1、高河煤矿中央回风立井井筒基岩段壁后注浆施工安全技术措施中煤29处高河项目经理部2006年8月22日编写:审核:安调:通风:机电:技术:生产: 经理:中煤三建二十九处规程(措施)会审记录 名 称施工单位地 点时 间参加人员会 审 意 见 单位盖章:目 录1、工程概况2、水文地质3、施工工艺4、安全技术措施5、人员组织安排6、材料消耗一览表一、工程概况高河煤矿中央回风井井筒累深为490.15,井口标高为+933.8,井筒净径为7.5。基岩段自+712.5至+459.72,计深度为252.78,该段井壁支护形式为单层素砼井壁,壁厚为550。基岩段施工于2006年4月25日起至2006年8月25日结束

2、。为高效、优质、安全封堵该段井筒漏水,特编写此措施。二、水文地质高河煤矿中央回风立井井筒基岩段位于二叠系石盒子组,岩石主要为砂岩,含少量泥岩。由于该段以砂岩为主,地层稳定且含水较为丰富。三、施工工艺1)注浆形式本次注浆采用上行式施工方法,自+459.72起,自下而上逐段施工,每10为一小段高。2)孔口管的布置在井筒内同一水平均匀分布6个注浆孔,上下层孔口管采取梅花型布置(后附孔口管布置图)。3)造孔及孔口管的选择注浆孔眼深为1200,采用YT-28风锤,42“一”钎头,中空六棱钎杆进行造孔,造孔时坚持孔深穿透井壁外5001000mm的原则。孔口管采用42的无缝钢管,长度为600,一头车成马牙扣

3、,另一头车成丝扣,马牙扣长度为500,丝扣长度为70。4)孔口管的安装安装孔口管前用麻坯将马牙扣一头缠紧缠牢,用大锤将孔口管砸进井壁内。5)注浆泵的选择注浆选在吊盘上操作时,用一台KBY-50/70注浆机放在吊盘的下层进行注浆,搅拌桶采用自制大铁桶,人工拌浆进行作业,如果壁后水压过大或裂隙不沟通而注不进浆液时,改选用日本HFV-C型注浆机和立式强制式搅拌机拌浆进行作业。HFV-C型注浆机:输出压力0-130kg/cm2 输出量 0-200L/min 电机功率 22KW 转速 1450转/分KBY-50/70 液压双液注浆泵技术特征如下: 工作压力 5-70kg/cm2 流量 0-50L/min

4、缸 径 110mm 行程 180mm 电机功率7.5KW 6)注浆压力确定:安全系数取n=2 注浆段高为10m,取 R=375cm 混凝土壁厚E=55cm井壁材料极限抗压强度为R=350kg/cm2P=K(E2+2R0E)/2(R0+E)2 K=R/nP=350/2(552+237555)/2(375+55)2P=41.9kg/cm2根据以往注浆经验,确定本次注浆压力不得超过4.19MPa。7)浆液注入量估计:浆液注入量取决于浆液的有效扩散半径,岩石裂隙大小,水泥结石率等原因。注入量按下式计算:Q=(R-r2)/2H/=1.53.14(7.37.3-4.34.3)/20.032530.8/0.

5、8 =622 m3式中:Q浆液注入量m3;浆液损失系数,取1.5;H注浆段高253m;R浆液的有效扩散半径,R=6.0m;m浆液的结石率,取m=0.8;h 岩石裂隙率3%;B浆液在裂隙中有效充填系数,取B=0.8;按水灰比1:1计算,需用P.O 42.5水泥466吨,水玻璃12吨。8)注浆类配比型及材料变电所注浆采用单液水泥浆和水泥水玻璃双液浆,以单液浆为主,水泥水玻璃双液浆为辅,单液水泥浆用于充填壁后及围岩裂隙,双液浆用于封孔和跑浆处理,选用PO42.5水泥,水灰比(重量比)为2:1、1.5:1、1:1、0.8:1,水玻璃要求模数为2.8Be以上,浓度为50。9)注浆工艺流程单液水泥浆经二次

6、搅拌注浆泵输浆管控制阀孔口管壁后裂隙。10)注浆量及压力控制将注浆管路与孔口管连接好,打开泄浆阀,关闭进浆阀,压清水试通管路,清水由泄浆阀流出,将同一水平的其余孔口管用球阀上紧,关闭泄浆阀开始注浆,注浆时必须将上一层孔口管用球阀上紧且打开,选用单液浆时,在浆液搅拌前,先确定每次搅拌水泥浆量,并按各种配比在搅拌器内画出水位线,严格控制浆液浓度,用波美比重计检查浆液浓度,以防水量过多或过少。在注浆过程中,打开其余孔口管球阀,以便观察浆液扩散情况,当其余孔口管出浆时关闭其球阀;开始注浆要缓慢,以后根据具体情况,用人为的方法控制吸浆量,直至终压 (4.1MPa)终量(20L/min )结束本孔注浆。1

7、1)跑浆处理:在注浆过程中,要派专人在吊盘四周观察井壁是否有跑浆现象,当出现跑浆情况时,应及时处理,并控制注浆量,采用间歇注浆或调整浆液浓度,当跑浆严重时,把另一吸浆管放入水玻璃桶内,打开混和器上双液浆闸阀,进行双液浆封孔并结束本孔注浆。12)管路冲洗及养护:每孔注浆结束后压清水冲洗管路,关闭球阀养护2-3小时。注浆结束后,由记录员及跟班技术员整理各孔注浆资料,填表、绘图、上报存档。13)工期:工期按注浆58吨/天,此次预计注水泥466吨左右,需8天,加上准备1天,拆除1天,预计共需10天时间。四、安全技术措施1、施工前应对施工人员进行安全技术培训。2、注浆过程浆液的选择按照先稀后浓的原则。3

8、、浆液的浓度严格按配合比进行配制。4、观察及泄浆时工作人员要戴防护镜,以防伤眼。5、注浆时,井筒内人员严禁站在注浆孔对面,以防拔管或脱扣喷浆伤人。6、压力表要定期进行检验,坏表应立即更换。7、搅拌浆液应严格掌握浆液浓度,严防水泥内混入杂物,严禁使用失效结块水泥。8、设专人看管吸浆龙头,吸浆龙头应包上滤网,以防龙头糊堵。9、在注浆过程中跑浆时,应提高浆液浓度,减小注浆压力,或改注双液浆。10、司泵员应密切注意压力变化,并设专人观察,发现异常情况应立即停止注浆并及时汇报。11、注浆压力严禁超过设计压力,严格遵守单液浆向双液浆转换操作规定,保质保量做好封孔工作。12、值班人员要认真做好原始记录,数据

9、应齐全准确。五、人员组织安排(后附表1)六、材料消耗一览表(后附表2)附表1劳动组织施工工种每班施工人数备注注浆工3制浆工3司泵员2运输工4打眼工2材料准备1机电修1记录员1跟班技术员1班长1合计20施工材料及材料消耗序号名称型号单位数量备注1注浆泵HFV-C台12注浆泵KBY-50/70台13搅拌器套14搅拌桶套15球阀Dg25 Pg64只806球阀Dg40 Pg64只607液压油Kg3008机油Kg1009压力表0-10Mpa块1010开关BQD10-80Z台211风锤部212钎杆1.8m根513钎头42个1014手拉葫芦3T只215氧气瓶1016乙炔瓶1017氧气表块218乙炔表只219

10、氧气带m4020乙炔带m4021波美比重计只1022水泥P.O42.5T15723水玻璃T1024孔口管42根15125高压胶管25 20m根2226道钉个30027 棉纱Kg20Opinions and suggestions on the partys mass line educational practiceAccording to the central and provincial, municipal unified deployment, according to municipal Party committee about carrying out the partys m

11、ass line educational practice activity in the citys implementation opinions, the spirit of the partys mass line educational practice activities from 20* in January to 99 months, carried out at all levels of departments and directly affiliated institutions and grass-roots party organizations. Accordi

12、ng to my actual County, the county to carry out the education practice put forward the following implementation opinions.First, the overall requirementsCounty county education practice to the eighteen Party of eight, the spirit of the the third Plenary Session of the 18th CPC Central Committee as th

13、e guidance, conscientiously implement the spirit of general secretary Xi Jinping book series of important speech, earnestly implement the Central Committee really, opinions and advice , party implementing the guiding ideology of opinions to determine the objectives and requirements, step method, in

14、accordance with the look in the mirror, dress up, wash bath, cure treatment, the general requirements of for the people pragmatic honest people as the theme, in carrying forward the spirit of Zhuanglang Zhuang, improve their work style, service to the masses of the people, the foundation of consolid

15、ating grassroots, promote transformation across efforts, to further implement the central eight regulations and The opposition party and government austerity waste regulations , double section provincial regulations, municipal provisions of the twelve plan and the implementation measures for on impr

16、oving the work style of close ties with the masses law, highlight style building, carry out the whole wind spirit, resolutely oppose formalism, bureaucracy, hedonism and wasteful extravagance to solve the problems, Party members and cadres of the style and the masses of people strong, the Ministry o

17、f Party members and cadres to further improve their thinking and understanding, to further change the style of the wind, the masses to close, honest and pragmatic people honest image to further establish the foundation to further reinforce the basic level. Style of the building of the new results to

18、 promote the construction of a powerful force of the county and the ecological culture of the county and county construction.In educational practice activities of the unit is mainly: the county and below county departments under the organs, enterprises and institutions directly under the township, s

19、treet, and community, village, non-public economic organizations, social organizations and other grass-roots organizations. Agencies and branches, each single unit, follow the rules on internal institutions. Educational practice with step by step.To adhere to the county leadership, leadership and le

20、ading cadres to focus on outstanding catch to directly contact the service of the masses of law supervision departments and window units, service industry, educational practice, pay attention to grasp the heavy towns, streets and villages, community education activities and the masses of grassroots

21、groups in close contact to strengthen, and the majority of Party members, cadres and the mass line line Marx doctrine view of the masses and the partys education.Always speak seriously as a basic attitude, adhere to positive education, to carry out criticism and self criticism group, adhere to the p

22、ragmatic, more emphasis on leadership, pay more attention to the layers of the demonstration, more focus on the four winds, solve the problem, pay more attention to open the door, the participation of the masses, pay more attention to the classification guidance. Orderly, pay more attention to the c

23、ooperation and cohesion driven, more strict requirements on injection, really supervision practice, ensure education practice is not empty is not empty is not partial, not as a mere formality.Two, the key point of the taskThe main task of the countys education practice is to seize against four wind

24、this focus on centralized solve outstanding problems asked County, township leadership and leading cadres of the four winds, the disadvantages of the style, scale behavior to a large scale investigation, overhaul, cleaning greatly. At the same time, respond to the concerns of the masses, safeguard t

25、he interests of the masses, pay attention to solve practical problems, solve the people around the unwholesome tendencies especially on eat, take the card, Yong lazy luxury, extravagance and waste fees, privileges and other issues, timely and effective, without any discount to solve, to improve the

26、style of real implementation of the requirements of real to the grassroots, real let group Benefit the public.(a) focus on solving the four winds outstanding issuesThe central and provincial requirements, the county leadership and leading cadres of key performance concept is not correct, do not dare

27、 to play, to engage in image project, political project, a leadership guide, a set of ideas, orders and prohibitions, and a policy, there are countermeasures county. The units directly under the heavy focus on solving Yung lazy drag, buck passing skin, work is not implemented, the service is not act

28、ive. The dynamic problem of law enforcement and supervision departments and window units, service industry mainly solve the door hard, ugly face, something difficult, and arbitrary charges, fines, levies, and breach of privilege, chinakayao, not the problem of law. The township, street The collar of

29、 leading bodies and leading cadres to solve key does nottheir own conditions to develop the correct road, the maximum to avoid investment risk, gain profit.(three) vigorously promote the brand. To establish brand awareness, awareness of the use of brand, brand value, brand acquisition performance, e

30、nhance the competitive strength. Concentrated manpower, careful planning, packaging and publicity of a number of unique, market influence and coverage of the brand, the implementation of key breakthroughs, to enhance the competitive strength, walking business road the competition of alienation and c

31、haracteristics, the pursuit of stability and development of the market.(four) to promote the integration of resources. To further broaden their horizons, effective integration of resources within the group, the city resources, other industries and regional resources, mutual trust, mutual benefit, se

32、eking win-win principle, in the framework of national policies and regulations, strict inspection and argumentation, legal consultation, examination and approval procedures, strict regulation of economic activities, attract injection the social investment to the industry group, to achieve leveraging

33、 the development, ensure that the value of state-owned assets.(five) to strengthen the construction management personnel. Strengthen the management of education and training of cadres and workers of the existing business, firmly establish the concept of the market, enhance the sense of crisis to ada

34、pt to market competition, the sense of urgency, improve the ability to respond to market competition, improve management and operation of the market. At the same time, according to the need of industrial development, vigorously the introduction of high-quality management management personnel, and st

35、rive to build a high-quality professional management team, hard work, and promote the entire workforce knowledge structure, age structure, structure optimization and upgrading ability, enhance core competitiveness, adapt to the need of market competition.(six) seriously study the policy for policy.

36、Serious research about social support the development of cultural undertakings in the country and the XX policy, especially the policy of industrial development, financial investment policy, financial policy and tax policy, and actively seek policy, projects and funds, enterprise and industry group mission to promote leapfrog development.

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