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1、,FORTUS 360mc,FORTUS 400mc,FORTUS 900mc,1- Pre-Process,3- Remove Supports,2- Manufacture,Simple 3 Step Process,FDM mc 製造加工中心機系列,Fortus Thermoplastics Family,Success Story,FAA approved thermoplastic - FST Flame Smoke Toxicity Very good heat deflection (+160C),Commercial Transportation Aerospace Groun
2、d Water/Sea,Materials: ULTEM 9085,Aircraft Corporation,Unique Properties,New “eye-ball” air vent design required Part required for approval in commercial aircraft Initially used to test fitment and validate design Certifications allowed commercial flight prototypes Also use Fortus for low-volume man
3、ufacturing,Target Markets,Yachts Front panel by 900mc,Yachts Front panel by 900mc,Heater Front panel by 900mc,Heater Front panel by 900mc,Heater Front panel by 900mc,Stratasys Technology,Fused Deposition Modeling (FDM):,Bell Helicopter,Bells heavy-lift “tilt-rotor” Osprey hybrid Experimental tail-wi
4、ring upgrade Prototypes needed for functional testing FDM built tough polycarbonate wiring conduits 42 sets of parts in total More iterations = better final design Cost savings: In-house production vs. outsourcing Time savings: Traditional prototypes - six weeks (42 days) DDM 2.5 day,“The efficient
5、process allows us to do more iterations than we could with other processes. That results in better-designed components.” Mike Storp, Bell Helicopter,AEROSPACE,FDM 相關應用,高階印表機的直接數位製造應用,Emblem,Headlight Alignment,Cubing Device,Gage Checker,BMW 治具&夾具,Confidential,Head Coil Housing for MRI,Functional des
6、ign for a clinical head coil,Confidential,Head Coil Research,Research coil for PSU (Circuit mounting board),Confidential,Sales Kit Application Part,MRI surface coil Detector coil applied directly to body for high resolution image Housing - two piece PCiso material, painted with non-imaging paint Dev
7、eloped for research university; scan specific locations of monkeys brain,Main Product,Tailor made chairs for the offshore industry,It is not only a chair! It is also know-how!,NorSap Manufacturing,Short Run Manufacturing,Short Run Manufacturing,Short Run Manufacturing,NorSap 公司 生產船長的控制座椅元件25 個 初始應用:
8、功能性原型 開發出能力應用: 運用FDM作為直接數位製造相關元件 ABS材料 PC-ABS材料 Polycarbonate材料 縮短設計 以及生產時間,來自世界各地的RP與DDM成功案例,Hanil Ewa公司 提供具有外觀性以及功能性的零件 機能性 + 美學設計 縮短開發時間 消除試誤時間 所有設計可以檢查出: 尺寸精準性 設計實用性 組裝便利性 裝置適用性,來自世界各地的RP與DDM成功案例,Klock Werks Custom Cycle,Klock Werks had 10 days to build a custom bike for the Discovery Channels B
9、iker Build-Off, In five days they built a gauge pod, fork tube covers, headlight bezel, floorboard mounts, floorboard undercovers, and wheel spacer cover out of PC Cost of producing the parts with FDM was less than a quarter of the cost to injection mold or cast them Klock Werks set an AMA Land Spee
10、d Record at 147 mph, proving the durability of PC,“Rapid manufacturing gave us a major edge.” Jesse Hanssen, Klock Werks Kustom Cycles,FDM Components Help Win Discovery Channels Biker Build-Off,AUTOMOTIVE,FDM 依據需求的二次加工後處理,FDM 工件進行噴漆,Automated pill-dispensing machine maker produces custom machines de
11、pending on pharmacy requirements. Uses injection molding for high-volume bezels and DDM for low volume bezels. DDM allows quick production of custom machines Eliminating tooling saved 59 days lead time Saved about $25,000 on tooling & production costs by eliminating tooling. ScriptPro says “surface
12、quality is excellent.”,The machine paid for itself within months of purchase.” Bill Thomas, ScriptPro,Direct Digital Manufacturing Allows Quick Production of Custom Products,CONSUMER PRODUCTS,ScriptPro,32項零件是由DDM技術所製造,FDM 相關應用,進氣歧管之組裝確認,FDM 相關應用,紙漿模具 製作包材,FDM 相關應用,紙漿模具 製作包材,FDM 相關應用,量測用治具應用,Hyundai汽
13、車 超大尺寸,準確性高, 多項工件 設計確認 電腦 vs. 實際形體模型 Kia Spectrum 汽車儀表板 長度達到1382 mm 準確度高達 .78 mm 因此發現27處設計瑕疵 高度產能 & 可信賴度高 91% 產能運用 每年運行 8000多小時 ROI in less than 30 mos,來自世界各地的RP與DDM成功案例,In addition to making production fixtures, Oreck uses FDM to produce CMM fixtures, engineering test fixtures, CNC milling fixtures
14、, and specialized assembly tools. For custom assembly pallet production, FDM replaces silicone or epoxy molds and urethane castings. Oreck estimates they save $65,000 on tooling and production of fixtures that would normally coat $100,000. At this rate machines can pay for themselves with just a sma
15、ll number of projects. Orecks Maxum achieves tolerances of 0.003 in (0.0762 mm),“Using direct digital manufacturing reduces fixture production costs by up to 65 percent, because we produce the fixtures in-house.” Bill Fish, Oreck,Direct digital manufacturing reduces assembly fixturing costs up to 65
16、 percent.,CONSUMER PRODUCTS,Oreck,FDM 依據需求的二次加工後處理,ABS模型黏結案例,FDM 依據需求的二次加工後處理,FDM可以進行真空電鍍與水電鍍,Parker Hannifin 公司 進行引擎蓋板下的功能性測試 新款的 Diesel 柴油引擎過濾器 運轉測試超過 80 hrs 沒有任何故障 沒有任何洩漏 功能性運轉測試超過200C V-8 Diesel 柴油引擎 拴住在引擎上運作,來自世界各地的RP與DDM成功案例,Diebold 公司 從事ATM的玻璃崁台的生產 FDM 少量生產 取代使用RTV模具 每次模具費用省下 US$40,000 直接數位製造
17、ATM玻璃崁台或是元件 Polycarbonate材料或是ABS材料 FDM 可以承受的環境 寒風,暴雨,冰雪 5C 到 +45C 濕度為 85% 使用者的不當操作或是破壞,來自世界各地的RP與DDM成功案例,Diebold 公司應用FDM快速製造,來自世界各地的RP與DDM成功案例,威達電公司 秘密開發工業電腦 快速爭取訂單 應用:FDM原型組裝 爭取訂單 過程: 運用PCABS材料製造電腦外殼 工業電腦具有少量多樣特性 競爭激烈 需要保密 效果卓越 供不應求 一個星期內 決定再訂購一台Vantage SE,來自世界各地的RP與DDM成功案例,Whats STAR MICRONICS CO.
18、,LTD.,Micro Audio Components,Precision Products,Machine Tools,Printers and Special Products,Actual Out Put Cost Effect,Actual Out Put ,All Handmade Samples by FDM Pre-Check by Engineers & Also Final Check,Actual Out PutDevelopment to JIG,JIG to put a label by FDM,Actual Out PutTechnical Marketing,Qu
19、ick Response, Got a BIG business chance !,Easy to make a Concept Model Using FDM, Make A New Market/Products !,1. Process of Development,高精細版変更,Scalp Wash Brush Momi-Dash ,5. Application ,Scalp Wash Brush （Finishing）,Finishing,Complete!,Scalp Wash Brush （Blister Pack）,Vacuum Mold,FDM Model,Applicati
20、on Jigs Desk Top Light,Jigs Desk Top Light,Application Jigs Rice Mill Machine,Jigs Rice Mill Machine（Print),8. Products,Desk top Light,Digital Audio Player,Cleaner,Cooking,Beauty & Health,Example of Usage ,FDM (handle) elimination of difference in level & coating,FDM PPSF （heat resistance 200）,FDM A
21、BS（black material）,and New Challenge HUVO,TOPIA,HUVO parts by FDM,TOPIA,Interior rear cover,Interior roof,Door inner Panel Door pillar cover Doorknob,Rear outer panel,Side under Panel,Interior rear pillar cover,Dashboard,Front outer Panel,Front Tire Cover,Sheet under cover,Prototype case example 1,P
22、roduct name ： Instrumental panel Intended purpose ： Embedded check , Strength check,Prototype case example 2,FDM Quantum (Maxum) ：18hr,Handwork：5060hr,Product name ： Duct center Intended purpose ： Functionality assessment , efficiency check , Embedded check,900MCFULL SIZE OLYMPIC MODEL BY REVERSE EN
23、GINEERING,完成制作,Assembly Tool for Watch Maker,Housing Sample in Hong Kong,Direct Digital Manufacturing,Defense contractor for the National Guard Build sitting-camera mounts for M-1 Tanks & Bradley Vehicles tested directly on the vehicles without having to machine them from aircraft-grade aluminum ins
24、talled permanently on armored vehicles,Warehouse / Depots,Equipment / Spares Zero Warehousing Field Deployment When / Where needed Cost control Inventory control,Support rapid overhaul of replacement parts accessible in the field Mobile Solutions ships, bases, etc. Digital Parts Library Just in Time
25、,Vega Launcher Direct Digital Manufacturing End Use Parts,Carry light-weight payloads Satellites 300 2000kg European Built FDM Polycarbonate Parts In each of its engines No tooling or machining required Planned launch date November 2009,Artist Rendering from ESRIN,United Defense Flight Tested Protot
26、ypes,New design for aerial surveillance device Fortus built Polycarbonate prototypes Functionally testing various designs Multiple methods of deployment Eliminated need for tooling 7 to 13 parts per prototype Conventional Tooling US $50,000 125,000 per part,Flight Tested Models,Pat. Pending,United D
27、efense Flight Tested Prototypes,Pat. Pending,Bell Helicopter,Bells heavy-lift “tilt-rotor” Osprey hybrid Experimental tail-wiring upgrade Prototypes needed for functional testing FDM built tough polycarbonate wiring conduits 42 sets of parts in total More iterations = better final design Cost saving
28、s: In-house production vs. outsourcing Time savings: Traditional prototypes - six weeks (42 days) DDM 2.5 day,“The efficient process allows us to do more iterations than we could with other processes. That results in better-designed components.” Mike Storp, Bell Helicopter,AEROSPACE,System Highlight
29、s Base System 14” x 10” x 10” Build Envelope One Model Material Canister Bays One Support Canister Bays Choice of 1 Material Upgrade Options 16” x 14” x 16” Build Envelope Two Material Build Canister Bays Two Support Material Canister Bays Choice of Material: ABS-M30 PC-ABS Polycarbonate (PC),FORTUS
30、 360mc,Real Advantage,System Highlights Base System 14” x 10” x 10” Build Envelope One Model Material Canister Bays One Support Material Canister Bays Choice of 1 Material 30% faster vs. 360mc High Temp Build Envelope Upgrade Options 16” x 14” x 16” Build Envelope Two Material Build Canister Bays Tw
31、o Support Material Canister Bays Choice of Material: ABS-M30 ABS-M30i ABSi PC-ABS Polycarbonate (PC) PC-ISO ULTEM 9085 PPSF,FORTUS 400mc,REAL FLEXIABLE,System Highlights Base System 36” x 24” x 36” Build Envelope Two Model Material Canister Bays Two Support Material Canister Bays Pick any One Materi
32、al Upgrade Options Choice of Material: ABS-M30 ABS-M30i PC-ABS Polycarbonate PC-ISO ULTEM 9085 PPSF,FORTUS 900mc,Real Production,Stratasys History,Most units sold worldwide in 2008 Over 14,000 + systems installed worldwide 60% - largest unit market share 47% repeat system business 145 patents worldw
33、ide Total assets $71+ million and no debt,Project Process: Step One: Scanning the model by 4 units scanners,真人模特扫描全景过程,Four scanners scanned by four direction,获取扫描原始数据,By scanning, we got the models 3d data, and align those data by ourengineers;,Step two: Get the point cloud data,Step two: Got the p
34、oint cloud data,Got the original data,Repair and revise the data;,Step 2: repair and revise dataTorch holder,Repair the data of Torch holder,Step 2: Repair and revise DataGym sports,FDM 400MCPRINT HEAD,Printing process,The head is ready for take out,FDM 400MCPRINTING HEAD,Without Support,With the su
35、pport,FDM 900MCPRINTING THE BODY,Printing the body,With the support,FDM 900MCPRINTING THE LEGS AND HANDS,FDM 900MCprinting the legs,READY FOR BONDING TOGETHER,FDM 900MCFigure bonding,FDM 900MCFULL SIZE FIGURE HAS MADE,完成制作,Attending the Exhibition,Attending the Exhibition,Olympic Projects by FDM 900MC,This project has been won the award in the competition!,