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1、ASGA398型五单元传动单浆槽浆纱机技术要求及配置Technical Requirements and Configuration for ASGA398-five Units Transmission single -trough Sizing Machine用户单位: Customer: 供方单位:盐城市荣意来纺机有限公司 Supplier: Yancheng Rongyilai Textile Machinery Co.,Ltd 报价产品:ASGA398型五单元传动单浆槽浆纱机 Products: ASGA398-five Units Transmission single -trou
2、gh Sizing Machine 电话/传真:0086-515-82680296 邮编:224050 Tel/Fax :0086-515-82680296 Post Code :224050 地 址:江苏省盐城市亭湖区盐东镇东南工业园区 Address: Southeast Industrial Park, Yandong Town, Tinghu Area, Yancheng City, Jiangsu Province.该机适应短纤经纱上浆的五单元传动单浆槽浆纱机.适应阔幅,高密织物的上浆工艺要求,可为各类无梭及有梭织机配套.该机凝聚我公司多年设计制造浆纱设备的经验,并借鉴和综合国内外短
3、纤上浆工艺设备的最新控制和检测技术,开发研制出新一代机电仪一体化,多单元浆纱机.This Machine adapts to the five units transmission single -trough sizing machine with staple warp sizing and in accordance with broadwoven, high-density fabric sizing process requirements, as supporting various types of shuttle and shuttle loom. Our company ga
4、thers many years of experience in aircraft design and sizing equipment and learns the latest control and monitoring technology of sizing staple process at home and abroad, developing a new generation of mechatronics, multi-unit sizing machine. 1 设备型号及名称:ASGA398型五单元传动单浆槽浆纱机 Specification and Name: AS
5、G398-five Units Transmission Single -trough Sizing Machine2 数量:1台 Quantity: 1 set3 设备的组成: Equipment Components3.1 1套经轴架 1 set Creell 可容纳经轴只数 只Beam Quantity piecel 经轴盘片最大直径 1000-1250 mm Max Diameter of Warp Beam Disc 1000-1250 mml 经纱最大宽度(盘片之间最大宽度) 2200mm Max Width of Warp (Max Width of Disc) 2200mml
6、钢制H型结构,每组可排放4只经轴,分上下二层, 组. H-type steel structure, each beam can be discharged 4 sets of warp beam, the upper and lower layer, group(s).l 每组经轴架之间有操作踏板(花纹板翻边),钢管制作的导纱辊表面镀硬铬.Each creel have operation pedal (Diamond Plate flange), the guide roller made from steel pipe with surface hard chromium plated.
7、l 经轴摆放在带有抗摩擦的轴承支座上,有调节手轮调节横向移动距离,两边均可调节. Warp beam places in the anti-friction bearings with the adjustment hand wheel, adjusting lateral movement, both sides can be adjusted.l 经轴架上 只经轴的一边均带有气动式制动装置.含UC310外球面轴承 只,以及与整经机经轴配套的相关件.One side of piece(s) of warp beam in creel has air brakes.Include piece(
8、s) of UC310 spherical bearings, as well as related parts for supporting beam warping machine.3.2 1只浆槽,两侧均可进浆. 1 trough, take into the slurry on both sides.l 经纱张力调节装置 Warp tension adjustment device 浆槽配备一套经纱张力调节装置,用于控制纱线退绕张力,有张力指示.并通过张力传感器反馈给控制轴架退绕张力的两只比例阀,实现在线控制.具有手动和自动控制功能.Trough is equipped with a
9、set of warp tension adjustment device for controlling yarn unwinding tension, indicating a tension. And through the tension sensor feedback to two proportional valves which control the unwinding tension of creel to realize on-line control. With the characteristics of manual and automatic control fun
10、ction. l 浆槽工作宽度为2200mm. The width of trough is 2200mm l 主浆槽容积为160L,辅助浆槽容积为150L. The volume of the main trough is 160L; the volume of auxiliary trough is 150L.l 上浆机构,加压方式及压力指标:双浸双压式结构. Sizing structure, pressure ways and pressure indicators: double-dip and double-pressure structure前,后压浆辊均为采用气缸双侧同步加压方
11、式.Front and back grouting roller use cylinder bilateral synchronous pressure way.前,后压浆辊均为橡胶辊(采用德国进口橡胶),前压浆辊为橄榄芯高压压浆辊,浸没辊,上浆辊为外包覆不锈钢辊,浸没辊采用不锈钢轴承支承.Front and Back grouting rollers are rubber roller (rubber imported from Germany), front grouting roller is high pressure roll with the olive core roller,
12、immersion rollers, sizing roller coated stainless steel, immersion roller with stainless steel bearings.前压浆辊压浆力:0- 40KN,压力随车速变化而变化,亦有两级切换功能.Front grouting roller grouting force: 0 - 40KN, pressure changes with the speed, also with two switching functions.后压浆辊压浆力:0-20KN,可无级设定.Back grouting roller gro
13、uting force: 0-20KN, can be set infinitely.l 浆槽结构: Trough structure 浆槽机架为钢板结构,外罩不锈钢罩壳,两侧有可开启的门.上侧为一整体盖板,可拆卸便于上浆辊的维护.浆槽采用双层不锈钢制作,主浆槽和辅助浆槽联成一体,辅助浆槽靠轴架一侧. Trough frame is steel structure with stainless steel casing; the door can be opened on both sides. The upper side is a whole cover plate which could
14、 remove for the sizing roller maintenance. Trough is made of double stainless steel, primary and secondary trough combined into one, secondary trough on the creel side.蒸汽直接加热,加热管采用不锈钢材料,浆槽配备一组浆液温度自动控制系统.Steam heat directly, heating tube is made of stainless steel; trough is equipped with slurry temp
15、erature control system. 浆槽前方进浆,瀑布式溢流口回浆,浆液循环采用不锈钢浆泵,由1.1kw的电机驱动.辅助浆槽的液面可自动控制,并具有自动补充浆液功能.Trough front into slurry which back through waterfall outgate .Slurry circulating use stainless steel pump, driven by a 1.1kw motor. The liquid of the auxiliary trough can be automatically controlled and have th
16、e functions of automatic added the slurry.上浆辊轴头采用盘根+密封轴承座+密封挡浆板的密封形式. The shaft of sizing roller use the sealing style of packing + sealing bearing block + sealing pulp block. 采用引纱辊,张力辊,压纱辊三辊式引纱装置,引纱辊表面包覆合成橡胶,压纱辊气动控制,张力辊具有张力指示.With three cited yarn device consists of lead yarn roller, tension roller
17、, pressure roller gauze roll, roller gauze coated with citing synthetic rubber, gauze roll with pneumatic pressure control, and tension roller with tension indicating浆槽与烘房之间配有一根湿分绞棒,随车速变化而变化.Trough and the drying room are equipped with a wet sub-twisted rod which changes with the speed. 循环浆泵移至外侧,便于保
18、养和维护.Circulating pump could move outside for maintenance and repair.l 浆槽传动: Trough transmission浆槽引纱辊与上浆辊分别由两只独立的变频电机驱动.经纱的喂入张力自动控制,经纱湿区张力自动控制.Cited yarn roller and the sizing roller for each trough drive by two independent Variable frequency motors. The feeding tension and the warp tension in wet zo
19、ne automatically controlled.3.3 2组半烘燥装置,其中1组为合并烘干装置(一列式结构)2.5 Groups of drying device, one of them is a combined drying device (a structure)l 预烘装置Pre-drying device预烘,烘干装置配备10只800-2400mm平板封头不锈钢烘筒,工作压力0.35Mpa,预烘烘筒表面均涂覆聚四氟乙烯防粘层.配备5组烘燥温度自动控制装置.Pre-drying, drying device is equipped with 10 pieces of 800-
20、2400mm flat head stainless steel drying tube, working pressure 0.35Mpa, pre-baking drying cylinder surfaces are coated with Teflon anti-sticking layer, with five sets of drying temperature controlled device.l 烘燥装置的结构Drying Device Structure钢结构框架,两侧为薄钢板制作的门.Steel frame, the door is made of thin steel
21、plate on both sides烘筒两边由轴承及轴承支承.The both sides of drying cylinder support by the bearing.冷凝水由虹吸管排出烘筒.Condensed water discharged from drying cylinder by the siphon tube. 整个烘燥装置与1只浆槽的排湿采取一整体结构的排汽罩,采用不锈钢制作,用2只轴流式风机顶部排湿.The whole drying device and Moisture reducing of one trough use the stainless steel
22、exhaust hood with a whole structure, with two axial fans for the top moisture reducing.l 烘燥装置的传动: Drying Device Transmission整个烘燥机构由一只变频电机单独驱动.每组预烘烘燥装置的齿轮箱有离合功能.烘筒的驱动由齿轮箱及多个机械式或气动式链条张紧装置的小链轮,烘筒的有齿及无齿链轮组成.The whole drying structure drives by one Variable frequency motor. The gear box of each pre-bakin
23、g drying unit has clutch function. Drying cylinder driven by a gear box, a small chain sprocket with a number of mechanical or pneumatic tensioning device, tooth or non-tooth sprocket of drying cylinder.3.4 车头Frontl 主要技术参数 The main technical parameters最大工作幅宽(纱片宽度) 2600 mmMax width (yarn sheet width)
24、 2600 mm可容纳织轴轴芯最大长度 2850 mmMax length of weaving shaft 2850 mm织轴轴芯最小直径 110mmMin diameter of weaving shaft 110mm织轴卷绕最大直径 1016 mmMax diameter of weaving winding 1016 mm速 度 1-100m/minSpeed 1-100m/min最大卷绕张力 7KNMaximum winding tension 7KN最大压纱力 3.5KNMaximum compressive strength yarn 3.5KN适应品种范围:6S-100S短纤维
25、及其混纺纱.Adapted sample range: 6S-100S staple fiber and yarnl 结构形式 Structure钢结构框架,两侧有可开启的门,操作面板位于机器两侧及中央,人机操作界面位于机器的右侧(面对车头看),用于设定工艺参数及反馈机器的运行状态. Steel framework, both sides have doors which could open, control panel is located on both sides and the central, human-machine operation interface is located
26、 on the right side (facing front),which used to set the process parameters and the feedback of the machine running 织轴箱的移动由丝杆实现,拍合拍开由气缸实现. The weaving shaft box moved by the screw, open or close controls by cylinder自动上落轴装置.Automatic on and off-axis device测长辊测长,电子计长打印.Measuring roller measures length,
27、 electronic print.双罗拉式侧面压纱装置.Double-side pressure roller type yarn unit上落轴,织轴加压,伸缩筘升降,测长辊加压等动作均由气动控制.The activities of upper beam doffer, weaving shaft forcing, reed stretching lifting and roll forcing all controlled by pneumatic power. 单面上蜡及预融装置,蜡槽采用不锈钢制作,预融装置内装有不锈钢加热盘管,用于间接加热.上蜡辊表面镀硬铬,其速度与机器运行速度成一
28、定比例.Waxing single side and pre-melting device, wax tank is made of stainless steel, pre-melting device that has the stainless steel heating coil for heating indirectly. Waxing rollers surface coated with hard chrome, the speed is proportional to the machine speed.曳引辊外包覆软橡胶层,提高对纱线的握持力,通过一只独立的变频电机驱动.O
29、uter layer of traction roller coated soft rubber to improve grip strength of yarn, driving by a separate Variable frequency motor.张力辊用来检测卷绕张力,控制器实现对经纱的恒张力卷绕.Tension roller is used to detect winding tension, controller for constant tension on the warp winding伸缩筘的左右移动,收缩由减速电机实现.随设备配给筘片1套(32齿).The move
30、ment and shrink of reed drive by the gear motor. One set of reed sheet together with the equipment (32 teeth).干分绞区有大分绞棒1根,中分绞棒 根,小分绞棒 根,均配有调节支架及固定支座.Dry sub-twisted district have 1 piece of Oita twisted stick, piece of middle twist stick, piece of small twist stick, equipped with adjustable bracket
31、and fixed bearings.回潮率检测装置Regain detection devicel 驱动drive织轴的卷绕由一只交流变频电机驱动.The winding of beam drives by AC variable frequency motor. 曳引辊由一只独立的变频电机驱动.Traction roller drives by a separate Variable frequency motor.3.5 整机控制Machine Control整机控制由高可靠性的自动控制单元实现,并配备了人机操作界面,用于设定工艺参数及反馈设备的运行状况,主要功能如下:Machine c
32、ontrolled by a highly reliable automatic control unit, and with a human-machine operation interface which is used to set the process parameters and feedback the operational status: the main functions following:五单元交流变频调速系统.Five units AC Frequency Control System伸长率在线检测及精细调节系统.Elongation online detecti
33、on and fine-tuning the system回潮率检测. Regain test 预烘及烘干温度自动控制系统( 2 组).Pre-drying and drying temperature control system (2 Groups).浆液温度自动控制系统(1组).Slurry temperature control system (1 Group)浆液液位自动控制系统(1组).Slurry liquid level control system (1 Group)压浆力线性加压自动控制系统(1组).Grouting linear pressure automatic co
34、ntrol system (1 groups)经纱退绕张力自动控制系统(1组).Warp unwinding tension control system (1groups)卷绕张力自动控制系统(1组).Winding tension control system (1 Group)3.6 主要配套件清单(见附件1) Main component parts list(Attachment 1)3.7 供电,压缩空气及蒸汽方面的要求(以下由买方负责提供) The requirements of power, compressed air and steam (provided by the b
35、uyer)l 供电电源:380V/50Hz,最大电压误差5%. Power supply: 380V/50Hz, maximum voltage error of 5%l 压缩空气气源:输出压力0.80Mpa,无油,无水,无灰份,并送至设备接口. Compressed air supply: output pressure 0.80Mpa, no oil, no water, no ash, and sent to the device interfacel 蒸汽:饱和蒸汽,到分汽包的压力0.50Mpa. Steam: saturated steam, to the sub-drum pres
36、sure 0.50Mpal 蒸汽源到车间的管道及控制阀门,减压阀,安全阀,含分汽包及其进,出汽管道,控制阀门. The piping and control valves from steam source to the workshop, pressure reducing valve, safety valve, and include the sub-drum and in-out steam pipes, control valvesl 煮浆房到浆槽之间的输浆管道. Slurry pipeline from boiled slurry tank to troughl 自来水管道及控制阀
37、门. Water pipes and control valvesl 排湿风机上出口以上的管道.The pipe above the exit of the moisture fanl 负责将合格的电源送至电控柜.Responsible for send the qualified power to the cabinetl 负责对环境污染,如污水排放,噪音作必要的处理,发符合国家有关法律和法规的要求. Responsible for taking necessary treatment to the environmental pollution, such as sewage, noise
38、, in line with relevant laws and regulations3.8附件(以下由卖方负责提供) Attachment( seller provide the following items)l 织轴拍合夹紧件2套(买方提供织轴图纸,卖方设计制造).2 sets of weaving shaft clamp (the buyer provide weaving shaft drawings, seller design and manufacture)l 1套地脚螺栓.1 set of anchor boltsl PLC与人机界面专用通讯电缆及插头.PLC and hu
39、man- machine interface communication cable and plugl 随机备件(见附件2).Spare parts (see attachment 2)l 设备安装所需的电缆线及信号线(除风机及照明).Required cables and signal lines (except for fans and lighting)3.9 机器总装机功率,总质量Total installed power, the total massl 总装机功率:60kw Total installed power: 60kw*不包括车间照明等设施的功率. The power
40、for lighting and other facilities do not included.l 总质量:28500kg. Total mass: 28500kg4 质量保证期Warranty period供货范围内的设备自安装调试完成之日起12个月.在此期间,因材料或制造问题导致的零件损坏由卖方免费调换,并提供及时服务.若由于买方使用不当或人为造成的损件,卖方只收成本费,并提供及时服务.The machine in supply scope within 12 months from the installation date. The part damage which caused
41、 by material or manufacturing problems exchanges by the seller free of charge, and provides service timely. The damage caused by human or improper use, the seller only charge the cost, and provides timely service.5 产品制造标准,颜色,包装Manufacturing standards, color, packagingl 产品制造完全执行国家行业标准和企业标准,所有尺寸均为公制.
42、Product manufacturing implements the national industry standards and enterprise standards, all dimensions are metricl 机器颜色:9010+5007(主色为乳白,门为灰蓝色).Machine Color: 9010 +5007 (main color is white; the door is gray-blue)l 符合产品出厂包装. meet factory packaging6 培训,售后服务及费用training, service and costl 买方派操作,工艺及维
43、护保养工程技术人员23名到卖方进行培训,在卖方工厂的所有费用由卖方负担,如交通费,食宿费等.派员的工资,各项保险费由买方负担. Buyer send 2-3 operation, process and maintenance engineers to training in the seller factory, the cost in the seller factory all charged by the seller, such as transportation, accommodation, etc. Sent wages and the insurance fee charge
44、d by the buyer.l 卖方派机,电工程师各1名至买方指导设备的安装调试,并对设备安装调试的质量负责,买方派专业技术人员积极配合. Seller sends 1 mechanical engineer and 1 electrical engineer to buyer to guide the machine installation, and responsible for the equipment installation quality, the buyer should arrange professional technical person to cooperate
45、with them.l 卖方在设备安装调试结束后,每年至少走访买家1次,检查设备的运行情况,并与买方交换有关意见,以保证设备的良好运行,所有费用由卖方承担. Seller visit the buyer at least once per year to check the operation of machine after the end of the equipment installation, and change related opinions with the buyer to ensure the good functioning of equipment, and all costs borne by the seller.l 在交通条件许可的情况下,卖方在接到买方售后服务信息后,原则上72个小时内到达买方现场,并排除故障. Seller reach the scene to solve trouble within 72 hours after receives service information in principle in the case