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1、GAGE R&R东风汽车有限公司发动机厂 Engine plant Dong Feng Motor Corporation LTD.4aece78234c8a9b8f44a811a78803eb4.xls 用户CUSTOMER: 0量检具名称GAGE NAME:0名名义义值值NOMINAL:0日日期期DATE:0 零件号PART NO.: 0量检具编号GAGE NO.:0上上公公差差TOL(+):0PERFORMED BY:0 特性Characteristic:0量检具类型GAGE TYPE:0下下公公差差TOL(-):0操操作作者者 APPRAISER ANAME:0 评价人A姓名12345
2、678910AVERAGE 10.0.0.0.0.0.0.0.0.0.0.000 20.0.0.0.0.0.0.0.0.0.0.000 30.0.0.0.0.0.0.0.0.0.0.000测测量量结结果果分分析析MEASUREMENT UNIT ANALYSIS 平平均均AVERAGE0.0000.0000.0000.0000.0000.0000.0000.0000.0000.000XBARA0.000 极极差差RANGE0.0000.0000.0000.0000.0000.0000.0000.0000.0000.000RBARA0.0000.000 APPRAISER BNAME:00.00
3、0 评价人B姓名12345678910AVERAGE 10.0.0.0.0.0.0.0.0.0.0.0000.000 20.0.0.0.0.0.0.0.0.0.0.000 30.0.0.0.0.0.0.0.0.0.0.000零件变差PART VARIATION (PV):0.000 平平均均AVERAGE0.0000.0000.0000.0000.0000.0000.0000.0000.0000.000XBARB0.000总变差TOTAL VARIATION (TV):0.000 极极差差RANGE0.0000.0000.0000.0000.0000.0000.0000.0000.0000.0
4、00RBARB0.000 % PROCESS（过过程程变变差差）%TOLERANCE（零零件件公公差差） APPRAISER CNAME:0VARIATION (TV)VARIATION (TOL) 评价人C姓名12345678910AVERAGE 10.0.0.0.0.0.0.0.0.0.0.000量检具变差%EQUIPMENT VARIATION:#DIV/0!#DIV/0! 20.0.0.0.0.0.0.0.0.0.0.000人员变差%APPRAISER VARIATION:#DIV/0!#DIV/0! 30.0.0.0.0.0.0.0.0.0.0.000重复性&再现性% R & R:#
5、DIV/0!#DIV/0! 平平均均AVERAGE0.0000.0000.0000.0000.0000.0000.0000.0000.0000.000XBARC0.000零件变差范围% PART VARIATION:#DIV/0!#DIV/0! 极极差差RANGE0.0000.0000.0000.0000.0000.0000.0000.0000.0000.000RBARC0.000 重重复复性性极极差差控控制制图图REPEATABILITY RANGE CONTROL CHART XBARp0.0000.0000.0000.0000.0000.0000.0000.0000.0000.000#
6、PARTS10 M (FOR EV(K1) = # OF TRIALS)(FOR AV(K2) = # APPR AND G=1)(FOR PV(K3) = # OF PARTS AND G=1) UCL-R0.0000.0000.0000.0000.0000.0000.0000.0000.0000.000OP1?1d22345678910 LCL-R0.0000.0000.0000.0000.0000.0000.0000.0000.0000.000OP2?111.4101.9102.2402.4802.6702.8302.9603.0803.180 RBARBAR0.0000.0000.00
7、00.0000.0000.0000.0000.0000.0000.000OP3?121.2801.8102.1502.4002.6002.7702.9103.0203.130 XBARBAR0.0000.0000.0000.0000.0000.0000.0000.0000.0000.000# OPER331.2301.7702.1202.3802.5802.7502.8903.0103.110 UCL-XBAR0000000000# TRIALS (M)341.2101.7502.1102.3702.5702.7402.8803.0003.100 LCL-XBAR0000000000(G) 3
8、0.000G51.1901.7402.1002.3602.5602.7302.8702.9903.100 d2A(EV)=1.128d2(EV)=1.69361.1801.7302.0902.3502.5602.7302.8702.9903.100 d2(PV)=3.180d2(AV)=1.910 零零件件评评价价人人平平均均值值图图PART APPRAISER AVERAGE CHART 71.1701.7302.0902.3502.5502.7202.8702.9903.100 COUNTD4D3A23/d2SIZEA2D3D43/d2TOLERANCEXDiff (Ro): 0.0008
9、1.1701.7202.0802.3502.5502.7202.8702.9803.090 32.57401.0231.77221.8803.2682.6590Rp: 0.00091.1601.7202.0802.3402.5502.7202.8602.9803.090 31.02302.5741.7720AV1: 0.000101.1601.7202.0802.3402.5502.7202.8602.9803.090 40.72902.2821.457AV2: 0.000111.1601.7102.0802.3402.5502.7202.8602.9803.090 50.57702.1141
10、.29121.1501.7102.0702.3402.5502.7202.8502.9803.090 G131.1501.7102.0702.3402.5502.7102.8502.9803.090 141.1501.7102.0702.3402.5402.7102.8502.9803.080 151.1501.7102.0702.3402.5402.7102.8502.9803.080 151.1281.6932.0592.3262.5342.7042.8472.9703.078 All calculations are based upon predicting 5.15 sigma (9
11、9% of the area under the normal distribution curve).所有计算基于预计5.15（正态分布曲线下99%的面积）。 AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).如果AV计算时在平方根下面是一个负数，则人员变差（AV）取缺省值零（0）。 （G GR R& &R R分分析析报报告告）GGA AGGE E R R & & R R A AN NA AL LY YS SI
12、 IS S R RE EP POOR RT T TRIAL TRIAL TRIAL PART PART PART 评评价价人人A AP PP PR RA AI IS SE ER R A A 12345678910 0.000 0.200 0.400 0.600 0.800 1.000 R - OP1 UCL-R LCL-R RBARBAR 评评价价人人A AP PP PR RA AI IS SE ER R C C 12345678910 0.000 0.200 0.400 0.600 0.800 1.000 Xavg - OP3 UCL-XBAR LCL-XBAR XBARBAR 评评价价人人
13、A AP PP PR RA AI IS SE ER R B B 12345678910 0.000 0.200 0.400 0.600 0.800 1.000 R - OP2 UCL-R LCL-R RBARBAR 评评价价人人A AP PP PR RA AI IS SE ER R C C 12345678910 0.000 0.200 0.400 0.600 0.800 1.000 R - OP3 UCL-R LCL-R RBARBAR 评评价价人人A AP PP PR RA AI IS SE ER R B B 12345678910 0.000 0.200 0.400 0.600 0.80
14、0 1.000 Xavg - OP2 UCL-XBAR LCL-XBAR XBARBAR 评评价价人人A AP PP PR RA AI IS SE ER R A A 12345678910 0.000 0.200 0.400 0.600 0.800 1.000 Xavg - OP1 UCL-XBAR LCL-XBAR XBARBAR GGR R& &R R总 总结结G GA AGGE E R R & & R R S SU UMMMMA AR RY Y 重复性 量检具变差(EQUIPMENT VARIATION): 再现性 人员变差(APPRAISERVARIATION): 重复性 (REPEA
15、TABILITY & REPRODUCIBILITY): GR&R数据采集表 用户：零件号： 尺寸特性：量检具名称： 量检具编号：量检具类型： 名义值：上公差：下公差： 日期：操作者： 检测人员评价人A评价人B评价人C 样本数123123123 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 1010 签字：操作者评价人A评价人B评价人C 偏倚（BIAS） 用户：零件号： 尺寸特性： 量检具名称： 量检具编号：量检具类型： 名义值：上公差：下公差： 日期：操作者： 基准值: X1X2X3X4X5X6X7X8X9X10 平均值Observed Averag:#DIV/0!标准差Sigma：#DIV/0! 偏倚Bias:#DIV/0! %偏倚Bias(=100*Bias/T)： #DIV/0!% 系统可接受性 SYATEM ACCEPTABLE （ Y / N ）#DIV/0!