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1、 AS 3533.12009 Australian Standard Amusement rides and devices Part 1: Design and construction AS 3533.12009 This Australian Standard was prepared by Committee ME-051, Amusement Rides and Devices. It was approved on behalf of the Council of Standards Australia on 9 July 2009. This Standard was publi
2、shed on 31 July 2009. The following are represented on Committee ME-051: Australian Amusement Association Australian Amusement Leisure and Recreation Association Australian Chamber of Commerce and Industry Australian Industry Group Australian Ski Areas Association Consumers Federation of Australia D
3、epartment of Justice and Attorney General, Qld Department of Labour New Zealand Department of the Premier and Cabinet, SA Engineers Australia Ministry of Economic Development, New Zealand Safety Institute of Australia Showmens Guild of Australasia Victorian Showmens Guild WorkCover New South Wales W
4、orkSafe Victoria WorkSafe Western Australia This Standard was issued in draft form for comment as DR 08135. Standards Australia wishes to acknowledge the participation of the expert individuals that contributed to the development of this Standard through their representation on the Committee and thr
5、ough the public comment period. Keeping Standards up-to-date Keeping Standards up-to-date Australian Standards are living documents that reflect progress in science, technology and systems. To maintain their currency, all Standards are periodically reviewed, and new editions are published. Between e
6、ditions, amendments may be issued. Standards may also be withdrawn. It is important that readers assure themselves they are using a current Standard, which should include any amendments that may have been published since the Standard was published. Detailed information about Australian Standards, dr
7、afts, amendments and new projects can be found by visiting www.standards.org.auwww.standards.org.au Standards Australia welcomes suggestions for improvements, and encourages readers to notify us immediately of any apparent inaccuracies or ambiguities. Contact us via email at mailstandards.org.aumail
8、standards.org.au, or write to Standards Australia, GPO Box 476, Sydney, NSW 2001. The Standard is downloaded from Standard Sharing AS 3533.12009 Australian Standard Amusement rides and devices Part 1: Design and construction Originated as part of AS 35331988. Previous edition in part as AS 3533.119
9、97 and AS 3533.1 Supp12003. Revised, amalgamated and designated as AS 3533.12009. COPYRIGHT Standards Australia All rights are reserved. No part of this work may be reproduced or copied in any form or by any means, electronic or mechanical, including photocopying, without the written permission of t
10、he publisher. Published by Standards Australia GPO Box 476, Sydney, NSW 2001, Australia ISBN 0 7337 9204 9 AS 3533.12009 2 PREFACE This Standard was prepared by Joint Standards Australia/Standards New Zealand Committee ME-051, Amusement Rides and Devices, to supersede AS 3533.11997 and AS 3533.1 Sup
11、p12003. This Standard was prepared by the Australian members of the Joint Standards Australia/Standards New Zealand Committee, ME-051. After consultation with stakeholders in both countries, Standards Australia and Standards New Zealand decided to develop this Standard as an Australian Standard rath
12、er than an Australian/New Zealand Standard. The objective of this Standard is to provide regulators, designers and manufacturers with requirements for the design and construction of amusement rides and devices to promote uniformity with regards to design principles, manufacture and registration of t
13、hese devices. Originally developed from technical literature, existing regulations and guidelines, this Standard has been developed through the combined experience of the Committee and the organizations represented on it, along with contributions from several individuals and organizations having exp
14、ert knowledge in those areas covered by this Standard. The Committee acknowledges the contributions made by those individuals and organizations and by the Royal Australian Air Force on the subject of the influence of acceleration on the human body (Appendix D), and wishes to record its appreciation
15、of their permission to include this material. Major changes to the previous edition are as follows: (a) Clarification of requirements for calculating the acceleration factor in Clause 2.1.4. (b) Clarification of when to assess a ride for intrinsic safety and inclusion of the text from AS 3533.1 Supp
16、 12003 as Appendix E, providing guidance on determining if a rides intrinsic safety is secured or not secured. (c) Revision of requirements relating to loads and the basis of design to address both permissible stress design and ultimate limit state design methodologies. (d) Expansion of requirements
17、 for passenger restraints to include a risk assessment process. (e) Revision of requirements for land-based toboggans with respect to automatic speed controls and safety zones around the channel. (f) Relocation of specific requirements for inflatable structures and roller coasters to separate Standa
18、rds. (g) Removal of passenger ropeways and passenger conveyors from the scope of AS 3533.1. The Committee also intends to refer to a new Standard for flying foxes that is under preparation by Committee SF-047, Artificial Climbing Structures, to replace the requirements in Clause 5.12. When the new S
19、tandard is published, this Standard will be amended accordingly. Attention is drawn to AS 3533.2, which is written specifically for owners and operators involved in the day-to-day running of amusement rides and devices. The term informative has been used in this Standard to define the application of
20、 the appendix to which it applies. An informative appendix is only for information and guidance. The Standard is downloaded from Standard Sharing 3 AS 3533.12009 CONTENTS Page SECTION 1 SCOPE AND GENERAL 1.1 SCOPE 5 1.2 REFERENCED DOCUMENTS 5 1.3 DEFINITIONS 9 SECTION 2 DESIGN 2.1 CLASSIFICATION. 1
21、2 2.2 HAZARD IDENTIFICATION, RISK ASSESSMENT AND CONTROL OF RISK . 14 2.3 LOADS 14 2.4 BASIS OF DESIGN 22 2.5 STABILITY 27 2.6 STRUCTURAL MATERIALS 27 2.7 ANCILLARY MATERIALS. 30 2.8 CONTAINMENT AND RESTRAINTS 30 2.9 FACILITIES FOR OPERATORS AND ATTENDANTS 42 2.10 BRAKING. 42 2.11 ELEVATING MECHANIS
22、MS 43 2.12 RIDES AND DEVICES WITHIN BUILDINGS . 45 2.13 PROTECTION FROM FIRE AND FUMES 46 SECTION 3 MANUFACTURE AND CONSTRUCTION 3.1 QUALITY ASSURANCE. 47 3.2 VEHICLE FINISH AND IDENTIFICATION. 47 3.3 PROPELLING MACHINERY 47 3.4 LIGHTNING PROTECTION 48 3.5 COMBUSTIBILITY OF MATERIALS. 49 3.6 HYDRAUL
23、IC EQUIPMENT 50 3.7 PNEUMATIC EQUIPMENT. 52 3.8 STEAM, HOT WATER AND HEATED AIR EQUIPMENT 53 3.9 ELECTRICAL REQUIREMENTS 55 3.10 CONTROLS AND INDICATORS 57 3.11 OPERATOR CONTROL STATIONS. 58 3.12 SUSPENDED VEHICLES AND SUSPENSION JOINTS. 59 3.13 SUSPENSION ROPES AND CHAINS. 59 3.14 FENCES, HANDRAILS
24、, GUARDS AND TEMPORARY BARRIERS 59 3.15 ENTRY AND EXIT GATES AND CONTROLS 60 3.16 WALKWAYS, STEPS AND PLATFORMS. 61 3.17 CLEARANCES. 61 3.18 WALK-THROUGH AMUSEMENTS. 66 3.19 EVACUATION. 66 SECTION 4 TESTING 4.1 GENERAL 67 4.2 LOAD TEST . 67 4.3 OUT-OF-BALANCE TEST 67 4.4 HYDRAULIC OR PNEUMATIC SYSTE
25、M TEST. 67 4.5 ELECTRICAL TEST. 68 4.6 CERTIFICATION. 68 4.7 DEVICE REGISTRATION AND LOGGING OF TESTS. 68 AS 3533.12009 4 Page SECTION 5 SPECIFIC REQUIREMENTS 5.1 GENERAL 69 5.2 AQUATIC AMUSEMENT DEVICES 69 5.3 WATERBORNE RIDES . 71 5.4 COIN-OPERATED AMUSEMENT DEVICES. 73 5.5 DODGEM CARS 74 5.6 KART
26、S AND KART TRACKS. 74 5.7 FERRARI 500-TYPE KARTS AND TRACKS. 77 5.8 TOBOGGANS (LAND-BASED) 78 5.9 TRAINS 80 5.10 AMUSEMENT DEVICES INCORPORATING ELASTIC SUSPENSION SYSTEMS 85 5.11 AIR-CUSHIONED VEHICLES 86 5.12 FLYING FOXES. 87 5.13 PARASAILING. 90 5.14 CABLE WATERSKIING 91 5.15 MINI BIKES AND MINI
27、BIKE TRACKS 92 5.16 DRY SLIDES 92 SECTION 6 INFORMATION 6.1 INSTRUCTIONS 93 6.2 DATA 93 SECTION 7 MARKING 7.1 GENERAL 94 7.2 IDENTIFICATION PLATE 94 7.3 ADDITIONAL INFORMATION 94 APPENDICES A STATUTORY REQUIREMENTS. 95 B SUGGESTED TRAINING, QUALIFICATIONS AND EXPERIENCE FOR COMPETENT PERSONS. 98 C F
28、AILURE TO SAFETY (FAIL-SAFE SYSTEMS). 100 D BASIC FACTS ON THE EFFECTS OF ACCELERATION ON THE HUMAN BODY 102 E GUIDANCE ON ASSESSING INTRINSIC SAFETY 106 F GUIDELINES FOR THE DESIGN AND ANALYSIS OF AMUSEMENT RIDES AND DEVICES SUBJECT TO FATIGUE . 111 G GUIDANCE ON RISK ASSESSMENTS CONCERNING PROVISI
29、ON OF PATRON CONTAINMENT AND RESTRAINT SYSTEMS . 113 H PROVISIONS AND CRITERIA FOR EXITS. 117 I RELATIONSHIP BETWEEN CABLE ANGLE AND CABLE TENSION UNDER VARYING LOADS FOR A FLYING FOX INSTALLATION. 118 The Standard is downloaded from Standard Sharing 5 AS 3533.12009 www.standards.org.au Standards A
30、ustralia STANDARDS AUSTRALIA Australian Standard Amusement rides and devices Part 1: Design and construction S E C T I O N 1 S C O P E A N D G E N E R A L 1.1 SCOPE This Standard specifies requirements for the design, manufacture and construction of fixed and portable amusement rides and devices, ex
31、cluding (a) miniature trains and railway systems owned and operated by model railway societies, clubs or associations; (b) rides or devices when operated under the control of public transport legislation; (c) plant specifically designed and used for sporting, professional stunt, theatrical or acroba
32、tic activities; and (d) passenger ropeways and passenger conveyors (see AS 4722). NOTES: 1 The exclusion in Item (c) does not prevent such plant being used as an amusement device provided it complies with the relevant requirements in this Standard. 2 Specific requirements for particular types of amu
33、sement rides and devices are specified in Section 5 of this Standard, other Parts of AS 3533 and other Standards; the specific requirements take precedence over corresponding general requirements in this Standard where any difference exists. Clause 5.1 lists the other Parts of AS 3533 and the other
34、Standards that will need to be consulted for certain types of amusement rides and devices. 3 The operation and maintenance of amusement rides and devices are covered by AS 3533.2. AS 3533.3 provides requirements for in-service inspections of amusement rides and devices. 4 Compliance with the require
35、ments and conditions set down by associations such as The Australian Association of Live Steamers is generally required for the miniature trains and railway systems mentioned in Item (a) above. 1.2 REFERENCED DOCUMENTS The following documents are referred to in this Standard: AS 1056 Storage water h
36、eaters 1056.1 Part 1: General requirements 1056.2 Part 2: Specific requirements for water heaters with single shells 1056.3 Part 3: Specific requirements for water heaters with composite shells 1170 Structural design actions 1170.4 Part 4: Earthquake actions in Australia 1210 Pressure vessels 1210 S
37、upp1 Unfired Pressure VesselsAdvanced design and construction (Supplement to AS 12101997) 1228 Pressure equipmentBoilers AS 3533.12009 6 Standards Australia www.standards.org.au AS 1271 Safety valves, other valves, liquid level gauges, and other fittings for boilers and unfired pressure vessels 1319
38、 Safety signs for the occupational environment 1394 Round steel wire for ropes 1403 Design of rotating steel shafts 1418 Cranes, hoists and winches 1418.1 Part 1: General requirements 1418.2 Part 2: Serial hoists and winches 1418.10 Part 10: Elevating work platforms 1530 Methods for fire tests on bu
39、ilding materials, components and structures 1530.2 Part 2: Test for flammability of materials 1657 Fixed platforms, walkways, stairways, and laddersDesign, construction and installation 1668 The use of ventilation and airconditioning in buildings 1668.2 Part 2: Ventilation design for indoor air cont
40、aminant control 1725 Chain-link fabric security fencing and gates 1732 Fusible plugs for boilers 1735 Lifts, escalators and moving walks 1735.1 Part 1: General requirements 17681991 Lightning protection 1926 Swimming pool safety 1926.1 Part 1: Safety barriers for swimming pools 2159 PilingDesign and
41、 installation 2237 Plastics fuel and emission control tube 2293 Emergency escape lighting and exit signs for buildings 2293.1 Part 1: System design, installation and operation 2321 Short-link chain for lifting purposes 2444 Portable fire extinguishers and fire blanketsSelection and location 2593 Boi
42、lersSafety management and supervision systems 2759 Steel wire ropeUse, operation and maintenance 2788 Pneumatic fluid powerGeneral requirements for systems (ISO 4414:1998, MOD) 2790 Electricity generating setsTransportable (Up to 25 kW) 2860 TextilesStitch typesClassification and terminology 3533 Am
43、usement rides and devices 3533.2 Part 2: Operation and maintenance 3533.3 Part 3: In-service inspection 3533.4.1 Part 4.1: Specific requirementsLand-borne inflatable devices 3533.4.3 Part 4.3: Specific requirementsRoller coasters 3569 Steel wire ropes 3791 Hydraulic hose The Standard is downloaded f
44、rom Standard Sharing 7 AS 3533.12009 www.standards.org.au Standards Australia AS 3892 Pressure equipmentInstallation 3920 Assurance of product quality 3920.1 Part 1: Pressure equipment manufacture 3990 Mechanical equipmentSteelwork 3998 Non-destructive testingQualification and certification of pers
45、onnel 4024 Safeguarding of machinery 4024.1 Part 1: General principles 4024.1801 Part 1801: Safety distances to prevent danger zones being reached by the upper limbs 4037 Pressure equipmentExamination and testing 4100 Steel structures 4722 Passenger ropeways and passenger conveyors 60204 Safety of m
46、achineryElectrical equipment of machines 60204.1 Part 1: General requirements (IEC 60204-1, Ed.5 (FDIS) MOD) 60529 Degrees of protection provided by enclosures (IP Code) 61508 Functional safety of electrical/electronic/programmable electronic safety- related systems (series) 62061 Safety of machiner
47、yFunctional safety of safety-related electrical, electronic and programmable electronic control systems CB1 SAA Boiler Code (superseded) AS/NZS 1170 Structural design actions 1170.1 Part 1: Permanent, imposed and other actions 1170.2 Part 2: Wind actions 1170.3 Part 3: Snow and ice actions 1200 Pres
48、sure equipment 1530 Methods for fire tests on building materials, components and structures 1530.3 Part 3: Simultaneous determination of ignitability, flame propagation, heat release and smoke release 1554 Structural steel welding 1554.1 Part 1: Welding of steel structures 1554.2 Part 2: Stud weldin
49、g (steel studs to steel) 1554.3 Part 3: Welding of reinforcing steel 1554.4 Part 4: Welding of high strength quenched and tempered steels 1554.5 Part 5: Welding of steel structures subject to high levels of fatigue loading 1554.6 Part 6: Welding stainless steels for structural purposes 1664 Aluminium structures 1664.1 Part 1: Limit state design 1664.2 Part 2: Allowable stress design 1668 The use of ventilation and airconditioning in bu