BS EN 1801-1999 可移动钢瓶.单乙炔瓶的填充条件1.pdf

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1、| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | BRITISH STANDARD BS EN 1801:1999 Incorporating Corrigendum N

2、o. 1 The European Standard EN 1801:1998 has the status of a British Standard ICS 23.020.30 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW Transportable gas cylinders Filling conditions for single acetylene cylinders This British Standard, having been prepared under the direct

3、ion of the Engineering Sector Committee, was published under the authority of the Standards Committee and comes into effect on 15 April 1999 BSI 02-2000 ISBN 0 580 30825 1 BS EN 1801:1999 Amendments issued since publication Amd. No.DateComments 10771 Corr. No. 1 February 2000 Addition of extra parag

4、raph to EN foreword National foreword This British Standard is the English language version of EN 1801:1998, including corrigendum June 1999. The UK participation in its preparation was entrusted by Technical Committee PVE/3, Gas containers, to Subcommittee PVE/3/7, Gas cylinder (receptacle) operati

5、ons, which has the responsibility to: aid enquirers to understand the text; present to the responsible European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in t

6、he UK. A list of organizations represented on this subcommittee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Standards Catalogue under the section entitl

7、ed International Standards Correspondence Index, or by using the Find facility of the BSI Standards Electronic Catalogue. A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance wi

8、th a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 5 and a back cover. The BSI copyright notice displayed in this document indicates when the document was last i

9、ssued. CEN European Committee for Standardization Comite Europe en de Normalisation Europa isches Komitee fu r Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels 1998 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 18

10、01:1998 E EUROPEAN STANDARDEN 1801 NORME EUROPE ENNE EUROPA ISCHE NORM December 1998 ICS 23.020.30Incorporating corrigendum June 1999 Descriptors: gas cylinders, acetylene, filling, operating requirements, porosity, determination of content, solvents, verification, marking English version Transporta

11、ble gas cylinders Filling conditions for single acetylene cylinders Bouteilles a gaz transportables Conditions de remplissage pour les bouteilles dace tyle ne individuelles Ortsbewegliche Gasflaschen Abfu llbedingungen fu r einzelne Acetylen-Gasflaschen This European Standard was approved by CEN on

12、16 October 1998. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may

13、be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Centr

14、al Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom

15、. Page 2 EN 1801:1998 Foreword This European Standard has been prepared by Technical Committee CEN/TC 23, Transportable gas cylinders, the Secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by en

16、dorsement, at the latest by June 1999, and conflicting national standards shall be withdrawn at the latest by June 1999. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium,

17、 Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. This European Standard has been submitted for reference into the RID and/or in the technical annexes of the ADR. Therefor

18、e in this context the standards listed in the normative references and covering basic requirements of the RID/ADR not addressed within the present standard are normative only when the standards themselves are referred to in the RID and/or in the technical annexes of the ADR. Contents Page Foreword2

19、1Scope3 2Normative references3 3Definitions3 4Requirements for filling single acetylene cylinders4 5Determination of solvent content4 6Simultaneous filling of acetylene cylinders4 7Postfill check4 8Filling of solvent free acetylene cylinders4 Annex A (normative) Filling of acetylene cylinders not ma

20、nufactured and approved in accordance with European Standards5 Annex B (normative) Calculation of acetylene in cylinders5 Page 3 EN 1801:1998 1 Scope This European Standard specifies the requirements for filling individual acetylene cylinders with different porous masses and different solvents inclu

21、ding individual cylinders without solvent. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated ref

22、erences, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. EN 1800:1998, Transportable gas cylinders Acetylene cyl

23、inders Basic requirements and definitions. 3 Definitions For the purpose of this European Standard the following definitions apply. 3.1 acetylene cylinder cylinder containing a porous mass with or without solvent for the storage of acetylene EN 1800:1998 3.2 tare weight 3.2.1 for acetylene cylinders

24、 with solvent the tare weight is expressed by indicating two weights (in kilograms) TARE A and TARE S: TARE A is the sum of the empty weight of the cylinder shell, the weight of the porous mass, the specified weight of solvent content, the weight of the valve and the weight of all other parts that a

25、re permanently attached (e.g. by clamping or nut bolt fixing) to the cylinder when it is going to be filled; TARE S is TARE A plus the weight of the acetylene required to saturate the solvent at atmospheric pressure at 15 8C. EN 1800:1998 3.2.2 for solvent free acetylene cylinders the tare weight is

26、 expressed by indicating a TARE F, where TARE F is TARE A minus the weight of solvent EN 1800:1998 3.2.3 if the tare weight as defined in 3.2.1 or 3.2.2 includes permanently attached parts other than the valve (normally the fixed guard), the total weight of these parts is indicated by stampmarking i

27、n front of the letters TARE (e.g. 2.3 TARE 75.1/75.6 KG) EN 1800:1998 3.3 total weight for cylinders with solvent, total weight is TARE A plus the weight of the maximum acetylene content; for solvent free cylinders, total weight is TARE F plus the weight of the maximum acetylene content. EN 1800:199

28、8 3.4 maximum acetylene content the specified maximum weight of acetylene in the cylinder (in kilograms); when a solvent is used, it includes the weight of saturation gas EN 1800:1998 3.5 porous mass single or multi-component material introduced or formed in the cylinder in order to fill it and whic

29、h, due to its porosity, allows the absorption of the solvent/acetylene gas solution NOTE 1The porous mass may be either: monolithic, consisting of a solid product obtained by reacting materials or by materials connected together with a binder, or: non-monolithic, consisting of granular, fibrous or s

30、imilar materials without addition of a binder. EN 1800:1998 3.6 approved porous mass mass which has a type approval (see EN 1800:1998) 3.7 residual gas the weight of acetylene in a cylinder returned for filling; it is defined: for a cylinder with TARE A or TARE F as the entire weight of acetylene; f

31、or a cylinder with TARE S as the entire weight of acetylene minus the weight of the saturation acetylene. 3.8 solvent liquid which is absorbed by the porous mass and is capable of dissolving and releasing the acetylene prEN 1800:1998 3.9 acetylene solvent ratio the ratio of the maximum acetylene con

32、tent to the specified weight of solvent content EN 1800:1998 3.10 working pressure the maximum settled pressure in bar (gauge) at a uniform temperature of 15 8C in a cylinder containing the maximum acetylene content and the specified weight of solvent content EN 1800:1998 Page 4 EN 1801:1998 4 Requi

33、rements for filling single acetylene cylinders 4.1 General Single acetylene cylinders shall not be filled unless they meet the requirements of 4.2 to 4.4. 4.2 Information The following information shall be available: the identification of porous mass; the specified type and content (in kilograms) of

34、 solvent; the tare weight; the total weight; the periodic inspection status. 4.3 Documentation For cylinders examined in 4.2 documentation shall be available to determine: the filling conditions for the cylinder; the residual gas and hence to obtain the solvent content. Documentation may be in form

35、of tables, graphics or other suitable means. 4.4 Prefill check The prefill check of an acetylene cylinder and its valve shall ensure that they are both in a serviceable condition for filling. 5 Determination of solvent content 5.1 Before filling a cylinder the solvent content shall be determined by

36、calculating the residual gas from pressure and temperature and using the appropriate documentation. NOTEAcetylene cylinders need time to reach temperature equilibrium. Special care should be taken, if the temperature is very low and the pressure is very high. Calculation of acetylene in cylinders sh

37、all be in accordance with annex B. (Solvent free cylinder see clause 8.) 5.2 If the weight of the incoming acetylene cylinder, after deduction of the residual gas, is below the appropriate tare weight, which is stamped on the cylinder, the loss of solvent shall be replaced. 5.3 If the weight of the

38、incoming cylinder after allowing for residual gas content exceeds the appropriate tare weight, the cylinder shall be examined and the reason for overweight shall be determined before further handling. 6 Simultaneous filling of acetylene cylinders Acetylene cylinders which are to be filled simultaneo

39、usly shall have the same solvent or be separated by a protection system to prevent cross contamination with solvents. Special care shall be taken with cylinders having different porous masses or high amounts of residual gas. 7 Postfill check After the cylinder has been filled its weight shall be che

40、cked to ensure that it does not exceed the total weight (see 3.3). NOTEAs the solvent content has been verified as correct in clause 5, there is no need for control of the working pressure of each individual cylinder because of the acetylene to solvent ratio established during the type approval. 8 F

41、illing of solvent free acetylene cylinders 8.1 A solvent free cylinder shall not be filled with acetylene, unless it meets the following requirements: it is clearly identified with the words solvent free, stamped with the value of TARE F in kg and the letters FS; it is checked by weight that it was

42、not previously filled with solvent; the appropriate requirements of clause 4 are fulfilled; the working pressure is identified; if it contains no residual acetylene, the cylinder shall be evacuated before filling. Solvent free acetylene cylinders shall not be filled simultaneously with acetylene cyl

43、inders containing a solvent. 8.2 After filling a solvent free acetylene cylinder, a postfill check shall be carried out in accordance with clause 7. The settled pressure shall be checked after filling and shall not exceed the working pressure, which is stamped on the cylinder. Page 5 EN 1801:1998 An

44、nex A (normative) Filling of acetylene cylinders not manufactured and approved in accordance with European Standards Acetylene cylinders which are not manufactured/approved in accordance with European Standards may be filled when the following checks are positive. a) The porous mass with the corresp

45、onding solvent shall be of an approved type and clearly identified. b) It shall be approved for the country of the filling station or in the country of usage or manufacture. c) The requirements of clauses 4, 5, 6 and 7 shall be followed. d) A calculation of the residual gas is possible and shall be

46、carried out. NOTEAlternatively the information for filling such cylinders should be obtained from the mass manufacturer or the organization responsible for the approval of the cylinder and mass. Annex B (normative) Calculation of acetylene in cylinders The calculation of acetylene in cylinders conta

47、ining either acetone or dimethylformamide (DMF) solvent is dependent upon the measurement of the pressure and temperature within the cylinder. Measurement of the cylinder weight alone will only give the total weight of solvent and acetylene in the cylinder but will not indicate the shortfall of solv

48、ent or the acetylene content including saturation gas. The acetylene-solvent ratio can be determined using the following equation: = Ma Ms 10f(p,t) 1 2 10f(p,t) where: Mais the weight of acetylene in kilograms (kg); Msis the weight of solvent in kilograms (kg); f(p,t)is a factor dependent upon press

49、ure, temperature and solvent. Since the solubility of acetylene in acetone and DMF is different there are two equations for the calculation of f(p,t): For acetone the equation is: f(p,t) = log10p 2 4,194 5 + 712,88 t + 273,15 0,456 9 + 207,8 t + 273,15 For DMF the equation is: f(p,t) = log10p 2 3,630 + 504,36 t + 273,15 20,982 6 + 695,8 t + 273,15 where: pis the pressure in bar absolute; tis the temperature in 8C. NOTEThe specified weight of solvent content should be used in the equation for calcul

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