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1、? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? BS EN 3155-063:2009 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 3155-063 May 2009 ICS 49.060 English Version Aerospace series - Electrical contacts used in elements of connection - Part 063: Contacts, electrical, coaxial, 5
2、0 ohms, size 1, male, type D, solder, class R - Product standard Srie arospatiale - Contacts lectriques utiliss dans les organes de connexion - Partie 063 : Contacts lectriques coaxiaux, 50 ohms, taille 1, mles, type D, souder, classe R - Norme de produit Luft- und Raumfahrt - Elektrische Kontakte z
3、ur Verwendung in Verbindungselementen - Teil 063: Elektrische koaxiale, Stifkontakte, 50 Ohm, Gre 1, Typ D, zum Lten, Klasse R - Produktnorm This European Standard was approved by CEN on 31 January 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the co
4、nditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in t
5、hree official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies o
6、f Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEA
7、N COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CENAll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 3155-063:2009: E BS EN 3155-063:
8、2009 EN 3155-063:2009 (E) 2 Contents Page Foreword 3? Introduction .4? 1?Scope 5? 2?Normative references 5? 3?Terms and definitions .5? 4?Required characteristics .5? 5?Designation . 14? 6?Marking 15? 7?Delivery conditions . 15? 8?Technical specification 15? Bibliography . 16? ? ? BS EN 3155-063:200
9、9 EN 3155-063:2009 (E) 3 Foreword This document (EN 3155-063:2009) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). This European Standard shall be given the status of a national standard, either by publication of an identical text or by e
10、ndorsement, at the latest by November 2009, and conflicting national standards shall be withdrawn at the latest by November 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for
11、 identifying any or all such patent rights. After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. Accordi
12、ng to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
13、 Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. ? BS EN 3155-063:2009 EN 3155-063:2009 (E) 4 Introduction The contacts defined by this standard are derived from those of SAE-AS39029/97, and intermat
14、eable with those of SAE-AS39029/98. ? BS EN 3155-063:2009 EN 3155-063:2009 (E) 5 1 Scope This standard specifies the required characteristics, tests and tooling applicable to male electrical coaxial contacts, size 1, type D, class R, used in elements of connection according to EN 3155-002. It is int
15、ended to be used together with EN 3155-001. The associated female contacts are defined in EN 3155-064. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the l
16、atest edition of the referenced document (including any amendments) applies. EN 2591-100*, Aerospace series Elements of electrical and optical connection Test methods Part 100: General EN 3155-001, Aerospace series Electrical contacts used in elements of connection Part 001: Technical specification1
17、 EN 3682-001, Aerospace series Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 C continuous Part 001: Technical specification TR 6058, Aerospace series Cable code identification list2 3 Terms and definitions For the purp
18、oses of this standard, the terms and definitions given in EN 3155-001 apply. 4 Required characteristics 4.1 Specific characteristics Type D contacts are for application where contacts with a screening feature are requested and class R corresponds to an operating temperature range from 65 C to 150 C.
19、 4.2 Dimensions and mass See Figures 1 and 2. Dimensions and tolerances are given in millimetres and apply after surface treatment. * All parts quoted in this document. 1 Published as ASD Prestandard at the date of publication of this standard. 2 Published as ASD Technical Report at the date of publ
20、ication of this standard. ? BS EN 3155-063:2009 EN 3155-063:2009 (E) 6 Key 1 Dotted shape optional 2 Flare to meet gage figure Figure 1 Inner pin contact 2 1 ? BS EN 3155-063:2009 EN 3155-063:2009 (E) 7 Key 1 Screw size 4-40 UNC 9,52 0,25 length (4 PLS) 2 Seal (optional) 3 4-40 UNC-2B thread (4 PLS)
21、 Figure 2 Mass: 48 g 3 2 1 F 55.88 max. ? BS EN 3155-063:2009 EN 3155-063:2009 (E) 8 4.3 Marking by colour code Not applicable 4.4 Material, surface treatment Outer body material : copper alloy. Center contact : copper alloy. Surface treatment : gold on appropriate undercoat, thickness of protection
22、 not specified, selective protection permitted. Dielectric : PTFE, or equivalent. gasket : Silicone rubber. 4.5 Typical cables See Figure 3 and Table 1. Figure 3 Table 1 Permissible cable group code Permissible cable code according to TR 6058 Dimensions of cable A B C D min. max. min. max. min. max.
23、 min. max. A WA B XB 0,94 2,83 3,07 3,87 4,11 4,83 5,07 XG 0,94 2,83 3,07 3,25 3,49 4,68 4,92 C XD 2,25 7,10 7,40 7,74 8,04 10,63 10,97 XR 2,40 7,13 7,37 7,77 7,94 10,15 10,65 XS 2,40 7,13 7,37 8,41 8,65 10,65 11,15 BS EN 3155-063:2009 EN 3155-063:2009 (E) 9 4.6 Cable stripping and wiring method 4.6
24、.1 For cable group code “A“ and “C“ 1) Tighten adaptator with sealing ring on body . 2) Trim jacket to dimension shown, see Figure 4. 3) Place nut washer and sealing ring on cable. Figure 4 4) Slide braid cone until it stops against jacket, see Figure 5. 5) Comb out braid and cut it to proper length
25、 as shown and cut first the dielectric core and after inner conductor to dimensions shown blow. Figure 5 6) Solder inner contact on inner conductor, see Figure 6. 7) Insert the cable and parts in the body. 8) Tighten nut (5,42 Nm pound torque). 1011 7 21 65 4 1 7 BS EN 3155-063:2009 EN 3155-063:2009
26、 (E) 10 Figure 6 4.6.2 For cable group code “B“ 1) Trim jacket to dimension shown, see Figure 7. 2) Place nut washer and sealing ring on cable. Figure 7 3) Slide braid cone until it stops again jacket, see Figure 8. 4) Comb out braid and cut it to proper length as shown and cut first the dielectric
27、core and after inner conductor to dimensions shown below. 765 4 BS EN 3155-063:2009 EN 3155-063:2009 (E) 11 Figure 8 5) Place distance piece , rear insulator . 6) Solder inner contact on inner conductor. 7) Insert the cable and parts into the body . 8) Tighten nut (5,42 Nm pound torque). Figure 9 32
28、 1 21 7 BS EN 3155-063:2009 EN 3155-063:2009 (E) 12 4.7 Tests Tests according to EN 2591-100, see Table 2. Table 2 EN 2591- Designation of the test Not applicable Applicable According to EN 3155-001 Remarks 101 Visual examination X 102 Examination of dimensions and mass X See 4.2. 201 Contact resist
29、ance - low level X Test temperature: ambient Contact Maximum contact resistance m InitialAfter test Central 1 1,5 Outer Not applicable 202 Contact resistance at rated current X Contact Maximum contact resistance mRated current A (25 0 3+ ) C (150 0 3+ ) C Initial After testAfter test Central 1 1,5 3
30、,0 1 Outer 0,2 0,4 0,8 7,5 204 Discontinuity of contacts in the microsecond range X Method B Duration of discontinuity: 0,1 s Test duration: Throughout the duration of tests EN 2591-402 and EN 2591-403 206 Measurement of insulation resistance X Method C Mated contacts At ambient temperature: 5 000 M
31、 At 150 C 2 000 M 207 Voltage proof test X Method C Proof test voltage at sea level: 2 500 VAC r.m.s. between central contact and outer contact. Proof test voltage at altitude: 600 VAC r.m.s. at 1,1 kPa pressure (33 000 m) Leakage current: 2mA 212 Surface transfer impedance X 221 Voltage Standing Wa
32、ve Ratio (VSWR) X 1,70: 1 max. from 0 GHz to 5 GHz continued BS EN 3155-063:2009 EN 3155-063:2009 (E) 13 Table 2 (concluded) EN 2591- Designation of the test Not applicable Applicable According to EN 3155-001 Remarks 222 Insertion Loss (I.L.) X 0,3 dB max. from 0 GHz to 5 GHz 301 Endurance at temper
33、ature X T = (150 0 5+ ) C Duration: 1 000 h 305 Rapid change of temperature X TA= (150 0 5+ ) C TB= ( 65 0 5+ ) C 306 Mould growth X 307 Salt mist X 315 Fluid resistance X According to EN 3682-001. 402 Shock X Severity 30, Method A, See EN 3682-001 in relation with the figures in Subclause “Static l
34、oad“. 403 Sinusoidal and random vibration X According to EN 3682-001, Subclause “Vibrations“. 406 Mechanical endurance X 417 Tensile strength (crimped connection) X Cable according to TR 6058 code XD Outer: 56 N 418 Gauge insertion/extraction forces (female contacts) X Gauge as described in Figure 1
35、0. Insertion Initial = 31 N max when inserted a minimum of 3,2 mm. 501 Soft solderability X 503 Contact deformation after crimping X Cable size in accordance with Table 1. 508 Measurement of thickness of coating on contacts X The measured thickness shall be recorded. 509 Adhesion of coating on conta
36、cts X 513 Magnetic permeability X 514 Solderability of contacts with self-contained solder and flux X 4.8 Gauge See Figure 10. BS EN 3155-063:2009 EN 3155-063:2009 (E) 14 Figure 10 5 Designation EXAMPLE Description block CONTACT, ELECTRICAL Identity block EN3155-063M01A1 Number of this standard Type
37、 of contact: M = male Contact size Permissible cable group code Code for contact model (see Table 3) NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. Table 3 Code Contact model 1 Unsealed version 2 Semi environmental version BS EN 3155-063:2009
38、EN 3155-063:2009 (E) 15 6 Marking See EN 3155-001. 7 Delivery conditions The contacts are packaged and identified individually. Conditioning shall provide protection of the contacts against any eventual damage. Packaging shall include: a) the manufacturers name; b) the designation defined in Clause
39、5; c) the manufacturers reference; d) the manufacturing date code (year-week). 8 Technical specification See EN 3155-001. BS EN 3155-063:2009 EN 3155-063:2009 (E) 16 Bibliography 1 EN 3155-002, Aerospace series Electrical contacts used in elements of connection Part 002: List and utilization of cont
40、acts 2 EN 3155-064, Aerospace series Electrical contacts used in elements of connection Part 064: Contacts, electrical, coaxial, 50 ohms, size 1, female, type D, solder, class R Product standard 3 SAE-AS39029/97, Contacts, electrical connector, pin, crimp removable, coaxial size 1 (for DOD-C- 83527
41、connectors)3 4 SAE-AS39029/98, Contacts, electrical connector, socket, crimp removable, coaxial size 1 (for DOD-C- 83527 connectors)3 3 Published by: Society of Automotive Engineers, Inc. (SAE), 400 Commonwealth Drive, Warrendale, PA 15096-0001, USA BS EN 3155-063:2009 This page has been intentionally left blank ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ?