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1、 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 4199-004 July 2009 ICS 49.060 English Version Aerospace series - Bonding straps for aircraft - Part 004: Round bonding straps, copper, tin plated - 65 C up to 150 C and nickel plated - 65 C up to 260 C - Product standard Srie arospatiale - Tresse
2、s de mtallisation pour avion - Partie 004: Tresse ronde, pour utilisation de - 65 C 150 C en cuivre tam et de - 65 C 260 C en cuivre nickel - Norme de produit Luft- und Raumfahrt - Masseverbinder fr Luftfahrzeuge - Teil 004: Runde Masseverbinder aus Kupfer verzinnt -65 C bis 150 C aus Kupfer vernick
3、elt -65 C bis 260 C - Produktnorm This European Standard was approved by CEN on 12 March 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-da
4、te lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under t
5、he respons bility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hun
6、gary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Cent
7、re: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4199-004:2009: E EN 4199-004:2009 (E) 2 Contents Page Foreword 3 1 Scope 4 2 Normative references 4 3 Terms and definitions .4 4 Required ch
8、aracteristics .4 5 Quality assurance . 14 6 Designation . 14 7 Marking 14 8 Packaging 14 EN 4199-004:2009 (E) 3 Foreword This document (EN 4199-004:2009) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried ou
9、t in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publ
10、ication of an identical text or by endorsement, at the latest by January 2010, and conflicting national standards shall be withdrawn at the latest by January 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC
11、 shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark,
12、 Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 4199-004:2009 (E) 4 1 Scope This standard defines the required
13、 characteristics for round bonding straps in tin plated and nickel plated version, in different cross sections and lengths, with terminal lugs on both ends (same or different types) for aerospace applications. It shall be used together with EN 4199-001. 2 Normative references The following reference
14、d documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3, Preferred numbers Series of preferred numbers. EN 3373-001, Aeros
15、pace series Terminal lugs and in-line splices for crimping on electric conductors Part 001: Technical specification. 1) EN 4199-001, Aerospace series Bonding straps for aircraft Part 001: Technical specification. EN 4199-006, Aerospace series Bonding straps for aircraft Part 006: Round braid copper
16、conductors for bonding straps, tin plated up to 150 C or nickel plated up to 260 C Product standard. EN 9133, Aerospace series Quality management systems Qualification procedure for aerospace standard parts. 3 Terms and definitions For the purposes of this document, the terms and definitions given i
17、n EN 4199-001 apply. 4 Required characteristics 4.1 Temperature ranges Bonding straps, copper, tin plated braid conductor and terminal lugs, class T : 65 C up to 150 C Bonding straps, copper, nickel plated braid conductor and terminal lugs, class N : 65 C up to 260 C 4.2 Cross section of the braid S
18、ee Table 1. 1) Published as ASD Prestandard at the date of publication of this standard. EN 4199-004:2009 (E) 5 Table 1 Cross section Code mm2 Terminal lug size A 1,4 Code 012/AWG16 B 3,5 Code 030/AWG12 C 4,5 Code 050/AWG10 D 7 Code 090/AWG08 E 13 Code 140/AWG06 4.3 Cross section code A (1,4 mm2) wi
19、th terminal lugs for Code 012 or AWG16 cables 4.3.1 Dimensions and masses See Figure 1, Table 2 and Table 3. Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 1 EN 4199-004:2009 (E) 6 Table 2 Combination Variant Code Assemblies Mass (g) End 1 End 2 Lengths St
20、ud Stud 63 80 100 125 160 200 250 315 400 M N P Q R S T U V A # 6 3,50 # 6 3,50 1,75 1,95 2,20 2,55 3,00 3,50 4,15 5,00 6,10 B # 8 4,17 # 6 3,50 1,95 2,20 2,45 2,80 3,20 3,75 4,40 5,25 6,35 C # 10 4,83 # 6 3,50 1,95 2,15 2,40 2,75 3,20 3,70 4,35 5,20 6,30 D 1/4 6,35 # 6 3,50 2,25 2,45 2,70 3,05 3,50
21、 4,00 4,65 5,50 6,60 E # 8 4,17 # 8 4,17 2,20 2,40 2,65 3,00 3,45 3,95 4,60 5,45 6,55 F # 10 4,83 # 8 4,17 2,15 2,40 2,65 2,95 3,40 3,95 4,60 5,45 6,55 G 1/4 6,35 # 8 4,17 2,45 2,70 2,95 3,25 3,70 4,25 4,90 5,75 6,85 H # 10 4,83 # 10 4,83 2,10 2,35 2,60 2,95 3,40 3,90 4,55 5,40 6,50 J 1/4 6,35 # 10
22、4,83 2,45 2,65 2,90 3,25 3,70 4,20 4,85 5,70 6,80 K 1/4 6,35 1/4 6,35 2,75 2,95 3,20 3,55 4,00 4,50 5,15 6,00 7,10 L 5/16 7,94 # 10 4,83 2,30 2,61 2,80 3,15 3,55 4,05 4,70 5,40 6,65 M 5/16 7,94 5/16 7,94 2,60 2,75 2,90 3,25 3,75 4,30 4,90 5,70 6,90 Table 3 Terminals Stud K W # 6 3,50 4,4 6,3 # 8 4,1
23、7 7,1 8,7 # 10 4,83 7,1 8,7 1/4 6,35 11,1 11,9 5/16 7,94 11,1 11,9 Terminal thickness: 0,84 4.3.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Table 4. Table 4 Length L 63 80 100 125 160 200 250 315 400 Resistance (m ) 1,16 1,45 1,79 2,22 2,81 3,49 4,34 5,45 6,89
24、 EN 4199-004:2009 (E) 7 4.3.3 Other lengths possible (exceptional cases) See Table 5. Table 5 Length L 190 254 260 280 304 320 460 570 Resistance (m) 3,32 4,36 4,51 4,82 5,24 5,53 7,97 9,78 IMPORTANT only tin plating for terminal lugs and braid code A. 4.4 Cross section code B (3,5 mm2) with termina
25、l lugs for Code 030 or AWG12 cables 4.4.1 Dimensions and masses See Figure 2, Table 6 and Table 7. Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 2 EN 4199-004:2009 (E) 8 Table 6 Combination Variant Code Assemblies Mass (g) End 1 End 2 Lengths Stud Stud 80
26、 100 125 160 200 250 400 500 N P Q R S T V X A # 6 3,50 # 6 3,50 5,70 6,35 7,15 8,30 9,60 11,25 16,10 19,35 B # 8 4,17 # 6 3,50 5,65 6,30 7,10 8,25 9,55 11,20 16,05 19,30 C # 10 4,83 # 6 3,50 5,60 6,25 7,05 8,20 9,50 11,10 16,00 19,25 D 1/4 6,35 # 6 3,50 5,65 6,30 7,15 8,35 9,55 11,10 16,05 19,15 E
27、# 8 4,17 # 8 4,17 5,60 6,25 7,05 8,20 9,50 11,10 16,00 19,25 F # 10 4,83 # 8 4,17 5,20 5,80 6,30 7,60 8,20 10,40 15,20 18,40 G 1/4 6,35 # 8 4,17 4,25 4,90 5,70 6,85 8,15 9,80 14,65 17,90 H # 10 4,83 # 10 4,83 5,50 6,15 6,95 8,10 9,40 11,00 15,90 19,15 J 1/4 6,35 # 10 4,83 6,10 6,75 7,55 8,70 10,0011
28、,60 16,50 19,75 K 1/4 6,35 1/4 6,35 6,70 7,35 8,15 9,30 10,6012,20 17,20 20,35 Table 7 Terminals Stud K W # 6 3,50 4,4 6,3 # 8 4,17 7,1 8,7 # 10 4,83 7,1 8,7 1/4 6,35 11,1 11,9 5/16 7,94 11,1 11,9 Terminal thickness: 0,84 4.4.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resis
29、tance See Table 8. Table 8 Length L 80 100 125 160 200 250 400 500 Resistance (m ) 0,48 0,59 0,72 0,91 1,43 1,40 2,21 2,75 4.4.3 Other lengths possible (exceptional cases) See Table 9. Table 9 Length L 180 220 280 350 450 600 650 700 Resistance (m ) 1,02 1,24 1,54 1,94 2,48 3,29 3,56 3,83 EN 4199-00
30、4:2009 (E) 9 4.5 Cross section code C (4,5 mm2) with terminal lugs for Code 050 or AWG10 cables 4.5.1 Dimensions and masses See Figure 3, Table 10 and Table 11. Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 3 Table 10 Combination Variant Code Assemblies M
31、ass (g) End 1 End 2 lengths Stud Stud 80 100 125 160 200 250 400 N P Q R S T V A # 6 3,50 # 6 3,50 6,60 7,45 8,55 10,05 11,80 14,0020,50 B # 8 4,17 # 6 3,50 6,50 7,40 8,50 10,00 11,75 13,9020,45 C # 10 4,83 # 6 3,50 6,50 7,35 8,45 9,95 11,70 13,9020,40 D 1/4 6,35 # 6 3,50 6,60 7,50 8,65 10,25 12,05
32、14,3021,05 E # 8 4,17 # 8 4,17 6,45 7,35 8,40 9,95 11,70 13,9020,40 F # 10 4,83 # 8 4,17 6,40 7,30 8,40 9,90 11,65 13,8020,35 G 1/4 6,35 # 8 4,17 6,50 7,40 8,55 10,15 11,95 14,2020,90 H # 10 4,83 # 10 4,83 6,35 7,25 8,30 9,85 11,60 13,8020,30 J 1/4 6,35 # 10 4,83 6,40 7,30 8,40 10,00 11,80 14,1020,8
33、0 K 1/4 6,35 1/4 6,35 7,00 7,90 8,95 10,55 12,50 14,8021,50 EN 4199-004:2009 (E) 10 Table 11 Terminals Stud K W # 6 3,50 7,6 9,5 # 8 4,17 7,6 9,5 # 10 4,83 7,6 9,5 1/4 6,35 11,9 13,5 Terminal thickness: 1,07 4.5.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Tabl
34、e 12. Table 12 Length L 80 100 125 160 200 400 Resistance (m ) 0,36 0,44 0,54 0,68 0,84 1,64 4.5.3 Other lengths possible (exceptional cases) See Table 13. Table 13 Length L 180 240 250 320 350 380 Resistance (m ) 0,76 0,97 1,04 1,32 1,44 1,56 4.6 Cross section code D (7 mm2) with terminal lugs for
35、Code 090 or AWG08 cables 4.6.1 Dimensions and masses See Figure 4, Table 14 and Table 15. Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 4 EN 4199-004:2009 (E) 11 Table 14 Combination Variant Code Assemblies Mass (g) End 1 End 2 Lengths Stud Stud 63 80 100
36、 125 160 200 250 315 400 500 630 800 M N P Q R S T U V X Y Z E # 8 4,17 # 8 4,17 9,60 10,60 11,75 13,20 15,20 17,50 20,40 24,10 29,00 34,75 42,25 52,00 F # 10 4,83 # 8 4,17 9,60 10,60 11,70 13,15 15,15 17,45 20,35 24,10 29,00 34,70 42,20 52,00 G 1/4 6,35 # 8 4,17 9,40 10,40 11,55 13,00 15,00 17,30 2
37、0,15 23,90 28,80 34,55 42,00 51,80 H # 10 4,83 # 10 4,83 9,55 10,55 11,70 13,15 15,15 17,45 20,30 24,05 28,95 34,70 42,15 51,95 J 1/4 6,35 # 10 4,83 9,40 10,40 11,50 12,95 14,95 17,25 20,15 23,90 28,75 34,50 42,00 51,75 K 1/4 6,35 1/4 6,35 9,20 10,20 11,35 12,75 14,75 17,10 19,95 23,70 28,60 34,30 4
38、1,80 51,60 L 5/16 7,94 # 10 4,83 9,90 10,90 12,00 13,45 15,50 17,75 20,65 24,40 29,30 35,00 42,50 52,25 M 5/16 7,94 5/16 7,94 10,20 11,20 12,35 13,80 15,80 18,10 21,00 24,70 29,60 35,35 42,85 52,60 Table 15 Terminals Stud K W # 8 4,17 9,1 11,9 # 10 4,83 9,1 10,3 1/4 6,35 9,1 11,9 5/16 7,94 10,3 14,3
39、 Terminal thickness: 1,30 4.6.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Table 16. Table 16 Length L 63 80 100 125 160 200 250 315 400 500 630 800 Resistance (m ) 0,22 0,27 0,33 0,40 0,51 0,63 0,78 0,97 1,23 1,53 1,92 2,43 4.6.3 Other lengths possible (except
40、ional cases) See Table 17. Table 17 Length L 175 180 260 280 300 460 570 582 Resistance (m ) 0,55 0,57 0,81 0,86 0,92 1,42 1,74 1,80 EN 4199-004:2009 (E) 12 4.7 Cross section code E (13 mm2) with terminal lugs for Code 140 or AWG06 cables 4.7.1 Dimensions and masses See Figure 5, Table 18 and Table
41、19. Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 5 Table 18 Combination Variant Code Assemblies Mass (g) End 1 End 2 Lengths Stud Stud 80 100 125 160 200 250 N P Q R S T H # 10 4,83 # 10 4,83 21,0023,6026,8031,2536,40 42,80 J 1/4 6,35 # 10 4,83 20,7523,3
42、026,5031,0036,10 42,50 K 1/4 6,35 1/4 6,35 20,5023,0526,2530,7535,85 42,25 L 5/16 7,94 # 10 4,83 21,4024,0027,1531,6536,75 43,20 M 5/16 7,94 5/16 7,94 21,8024,3527,5532,0537,15 43,55 N 5/16 7,94 1/4 6,35 21,1523,7026,9031,4036,50 42,90 EN 4199-004:2009 (E) 13 Table 19 Terminals Stud K W # 10 4,83 13
43、,5 11,9 1/4 6,35 13,5 11,9 5/16 7,94 13,5 15,9 Terminal thickness: 1,52 4.7.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Table 20. Table 20 Length L 80 100 125 160 200 250 Resistance (m ) 0,14 0,16 0,20 0,25 0,31 0,38 4.7.3 Other lengths possible (exceptional c
44、ases) See Table 21. Table 21 Length L 180 220 300 345 650 Resistance (m) 0,28 0,34 0,44 0,51 0,96 4.8 Braid assembly variant (protection) See Table 22. Table 22 Code Conductor Terminals Use temperature T Tinned Tinned 150 C max. N Nickel Nickel 260 C max. 4.9 Material Round braid copper conductor: s
45、ee EN 4199-006. Terminal lugs: the terminal lugs shall be qualified as per EN 3373-001. EN 4199-004:2009 (E) 14 5 Quality assurance 5.1 Qualification Product qualification: see EN 9133. Technical specification: see EN 4199-001. Number of cycles for mechanical fatigue test is 250 000 minimum. 5.2 Per
46、iodic tests 5.2.1 Acceptance Acceptance tests: see EN 4199-001. 5.2.2 Maintenance Maintenance of qualification: see EN 4199-001. 6 Designation EXAMPLE Description block BONDING STRAP Identity block EN4199-004BJSN Number of this standard Cross section code (see Table 1) Combination variant code (See
47、Table 2, Table 6, Table 10, Table 14 and Table 18) Length (See Table 2, Table 6, Table 10, Table 14 and Table 18) Finish (see Table 22) NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. 7 Marking Designation block and manufacturers name or trademark, on the packaging. 8 Packaging See EN 4199-001. - -