BS EN 61373-2010 铁路设施.机车车辆设备.冲击和振动试验.pdf

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1、- - - - P - P - BS EN 6:200 National foreword This British Standard is the UK implementation of EN 6137:2010. It is identical to IEC 61373:2010. It -upersedes BS EN 61373:1999 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee EL/9, Railway Electrotechni

2、cal Applications, to Subcommittee EL/9/2, Railway Electrotechnical Applications Rolling stoc. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsi

3、ble for its correct application. BSI 2010 ISBN 978 0 580 ICS 17.160 5.060.01 Compliance with a British Standard cannot confer immunity from legal obligations. This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 ctober 2010. Amendments issued s

4、ince publication Date Text affected BRITISH STANDARDBS EN 61373:2010 73239 3 EUROPEAN STANDARD EN 61373 NORME EUROPENNE EUROPISCHE NORM September 2010 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnis

5、che Normung Management Centre: Avenue Marnix 17, B - 1000 Brussels 2010 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 61373:2010 E ICS 45.060 Supersedes EN 61373:1999 English version Railway applications - Rolling stock equipmen

6、t - Shock and vibration tests (IEC 61373:2010) Applications ferroviaires - Matriel roulant - Essais de chocs et vibrations (CEI 61373:2010) Bahnanwendungen Betriebsmittel von Bahnfahrzeugen Prfungen fr Schwingen und Schocken (IEC 61373:2010) This European Standard was approved by CENELEC on 2010-09-

7、01. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtai

8、ned on application to the Central Secretariat or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the Centr

9、al Secretariat has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxem

10、bourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 61373:2010 - 2 - Foreword The text of document 9/1386/FDIS, future edition 2 of IEC 61373, prepared by IEC TC 9, Electrical equipment and systems for railways,

11、was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as EN 61373 on 2010-09-01. This European Standard supersedes EN 61373:1999. The main technical changes with regard to the EN 61373:1999 are as follows: change of the method to calculate the acceleration ratio which has to be

12、applied to the functional ASD value to obtain the simulated long-life ASD value; addition of the notion of partially certified against this standard; suppression of Annex B of the EN 61373:1999 due to the new method to calculate the acceleration ratio; addition of guidance for calculating the functi

13、onal RMS value from service data or the RMS value from ASD levels of Figures 2 to 5. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and CENELEC shall not be held responsible for identifying any or all such patent rights. The

14、following dates were fixed: latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2011-06-01 latest date by which the national standards conflicting with the EN have to be withdrawn (dow) 2013-09-01 Annex ZA has b

15、een added by CENELEC. _ Endorsement notice The text of the International Standard IEC 61373:2010 was approved by CENELEC as a European Standard without any modification. _ BS EN 61373:2010 - 3 - EN 61373:2010 Annex ZA (normative) Normative references to international publications with their correspo

16、nding European publications The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. NOTE When an internat

17、ional publication has been modified by common modifications, indicated by (mod), the relevant EN/HD applies. Publication Year Title EN/HD Year IEC 60068-2-27 2008 Environmental testing - Part 2-27: Tests - Test Ea and guidance: Shock EN 60068-2-27 2009 IEC 60068-2-47 2005 Environmental testing - Par

18、t 2-47: Tests - Mounting of specimens for vibration, impact and similar dynamic tests EN 60068-2-47 2005 IEC 60068-2-64 2008 Environmental testing - Part 2-64: Tests - Test Fh: Vibration, broadband random and guidance EN 60068-2-64 2008 ISO 3534-1 2006 Statistics - Vocabulary and symbols - Part 1: G

19、eneral statistical terms and terms used in probability - - BS EN 61373:2010 This page deliberately left blank 61373 IEC:2010 CONTENTS INTRODUCTION.6 1 Scope.7 2 Normative references8 3 Terms and definitions .9 4 General 10 5 Order of testing.11 6 Reference information required by the test house11 6.

20、1 Method of mounting and orientation of equipment under test11 6.2 Reference and check points.11 6.2.1 Fixing point11 6.2.2 Check point .12 6.2.3 Reference point .12 6.2.4 Measuring point .12 6.3 Mechanical state and functioning during test 12 6.3.1 Mechanical state12 6.3.2 Functional tests .13 6.3.

21、3 Performance tests13 6.4 Reproducibility for random vibration tests.13 6.4.1 Acceleration spectral density (ASD) .13 6.4.2 Root mean square value (r.m.s.) 13 6.4.3 Probability density function (PDF) 13 6.4.4 Duration.13 6.5 Measuring tolerances.14 6.6 Recovery.14 7 Initial measurements and precondi

22、tioning14 8 Functional random vibration test conditions.14 8.1 Test severity and frequency range .14 8.2 Duration of functional vibration tests 15 8.3 Functioning during test 15 9 Simulated long-life testing at increased random vibration levels.15 9.1 Test severity and frequency range .15 9.2 Durati

23、on of accelerated vibration tests .15 10 Shock testing conditions .16 10.1 Pulse shape and tolerance.16 10.2 Velocity changes .16 10.3 Mounting .16 10.4 Repetition rate.16 10.5 Test severity, pulse shape and direction.16 10.6 Number of shocks17 10.7 Functioning during test 17 11 Transportation and h

24、andling17 12 Final measurements .17 13 Acceptance criteria .17 14 Report 17 4 BS EN 61373:2010 61373 IEC:2010 5 15 Test certificate18 16 Disposal .18 Annex A (informative) Explanation of service measurements, measuring positions, methods of recording service data, summary of service data, and method

25、 used to obtain random test levels from acquired service data .25 Annex B (informative) Figure identifying general location of equipment on railway vehicles and their resulting test category .32 Annex C (informative) Example of a type test certificate .33 Annex D (informative) Guidance for calculati

26、ng RMS values from ASD values or levels.34 Figure 1 Gaussian distribution 9 Figure 2 Category 1 Class A Body-mounted ASD spectrum 19 Figure 3 Category 1 Class B Body-mounted ASD spectrum 20 Figure 4 Category 2 Bogie mounted ASD spectrum.21 Figure 5 Category 3 Axle mounted ASD spectrum.22 Figure 6 Cu

27、mulative PDF tolerance bands23 Figure 7 Shock test tolerance Bands half sine pulse 24 Figure A.1 Standard measuring positions used for axle, bogie (frame) and body .25 Figure A.2 Typical fatigue strength curve29 Figure B.1 General location of equipment on vehicles.32 Figure D.1 ASD spectrum.35 Table

28、 1 Test severity and frequency range for functional random vibration tests14 Table 2 Test severity and frequency range15 Table 3 Test severity, pulse shape and direction.16 Table A.1 Environment data acquisition summary of the test parameters/conditions26 Table A.2 Summary of the r.m.s. acceleration

29、 levels obtained from the questionnaire .28 Table A.3 Test levels obtained from service data using the method shown in Clause A.4 31 BS EN 61373:2010 6 61373 IEC:2010 INTRODUCTION This standard covers the requirements for random vibration and shock testing items of pneumatic, electrical and electron

30、ic equipment/components (hereinafter only referred to as equipment) to be fitted on to railway vehicles. Random vibration is the only method to be used for equipment/component approval. The tests contained within this standard are specifically aimed at demonstrating the ability of the equipment unde

31、r test to withstand the type of environmental vibration conditions normally expected for railway vehicles. In order to achieve the best representation possible, the values quoted in this standard have been derived from actual service measurements submitted by various bodies from around the world. Th

32、is standard is not intended to cover self-induced vibrations as these will be specific to particular applications. Engineering judgement and experience is required in the execution and interpretation of this standard. This standard is suitable for design and validation purposes; however, it does not

33、 exclude the use of other development tools (such as sine sweep), which may be used to ensure a predetermined degree of mechanical and operational confidence. The test levels to be applied to the equipment under test are dictated only by its location on the train (i.e. axle, bogie or body-mounted).

34、It should be noted that these tests may be performed on prototypes in order to gain design information about the product performance under random vibration. However, for test certification purposes the tests have to be carried out on equipment taken from normal production. BS EN 61373:2010 61373 IEC

35、:2010 7 RAILWAY APPLICATIONS ROLLING STOCK EQUIPMENT SHOCK AND VIBRATION TESTS 1 Scope This International Standard specifies the requirements for testing items of equipment intended for use on railway vehicles which are subsequently subjected to vibrations and shock owing to the nature of railway op

36、erational environment. To gain assurance that the quality of the equipment is acceptable, it has to withstand tests of reasonable duration that simulate the service conditions seen throughout its expected life. Simulated long-life testing can be achieved in a number of ways each having their associa

37、ted advantages and disadvantages, the following being the most common: a) amplification: where the amplitudes are increased and the time base decreased; b) time compression: where the amplitude history is retained and the time base is decreased (increase of the frequency); c) decimation: where time

38、slices of the historical data are removed when the amplitudes are below a specified threshold value. The amplification method as stated in a) above, is used in this standard and together with the publications referred to in Clause 2; it defines the default test procedure to be followed when vibratio

39、n testing items for use on railway vehicles. However, other standards exist and may be used with prior agreement between the manufacturer and the customer. In such cases test certification against this standard will not apply. Where service information is available tests can be performed using the m

40、ethod outlined in Annex A. If the levels are lower than those quoted in this standard, equipment is partially certified against this standard (only for service conditions giving functional test values lower than or equal to those specified in the test report). Whilst this standard is primarily conce

41、rned with railway vehicles on fixed rail systems, its wider use is not precluded. For systems operating on pneumatic tyres, or other transportation systems such as trolleybuses, where the level of shock and vibration clearly differ from those obtained on fixed rail systems, the supplier and customer

42、 can agree on the test levels at the tender stage. It is recommended that the frequency spectra and the shock duration/amplitude be determined using the guidelines in Annex A. Equipment tested at levels lower than those quoted in this standard cannot be fully certified against the requirements of th

43、is standard. An example of this is trolleybuses, whereby body-mounted trolleybus equipment could be tested in accordance with category 1 equipment referred to in the standard. This standard applies to single axis testing. However multi-axis testing may be used with prior agreement between the manufa

44、cturer and the customer. The test values quoted in this standard have been divided into three categories dependent only upon the equipments location within the vehicle. Category 1 Body mounted Class A Cubicles, subassemblies, equipment and components mounted directly on or under the car body. BS EN

45、61373:2010 8 61373 IEC:2010 Class B Anything mounted inside an equipment case which is in turn mounted directly on or under the car body. NOTE 1 Class B should be used when it is not clear where the equipment is to be located. Category 2 Bogie mounted Cubicles, subassemblies, equipment and component

46、s which are to be mounted on the bogie of a railway vehicle. Category 3 Axle mounted Subassemblies, equipment and components or assemblies which are to be mounted on the wheelset assembly of a railway vehicle. NOTE 2 In the case of equipment mounted on vehicles with one level of suspension such as w

47、agons and trucks, unless otherwise agreed at the tender stage, axle mounted equipment will be tested as category 3, and all other equipment will be tested as category 2. The cost of testing is influenced by the weight, shape and complexity of the equipment under test. Consequently at the tender stag

48、e the supplier may propose a more cost-effective method of demonstrating compliance with the requirements of this standard. Where alternative methods are agreed it will be the responsibility of the supplier to demonstrate to his customer or his representative that the objective of this standard has been met. If an alternative method of evaluation is agreed, then the equipment tested cannot be certified against the requirement of this standard. This standard is intended to evaluate equipment which is attached to the main struct

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