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1、BRITISH STANDARD BS EN 764-5:2002 Pressure Equipment Part 5: Compliance and Inspection Documentation of Materials The European Standard EN 764-5:2002 has the status of a British Standard ICS 23.020.30 ? Copyright British Standards Institution Provided by IHS under license with BSI Not for ResaleNo r
2、eproduction or networking permitted without license from IHS -,-,- /:#“:“:$:“#:$“$:*#$ BS EN 764-5:2002 This British Standard, having been prepared under the direction of the Engineering Sector Policy and Strategy Committee, was published under the authority of the Standards Policy and Strategy Comm
3、ittee on 4 December 2002 BSI 4 December 2002 ISBN 0 580 40894 9 National foreword This British Standard is the official English language version of EN 764-5:2002. When the reference to this European Standard has been published in the Official Journal of the European Communities (OJ), compliance with
4、 it will confer a presumption of conformity with the essential requirements covered by this standard in respect of the Pressure Equipment Directive (97/23/EC). The UK participation in its preparation was entrusted by Technical Committee PVE/1, Pressure vessels, to Subcommittee PVE/1/14, Materials se
5、lection, which has the responsibility to: A list of organizations represented on this subcommittee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue
6、 under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct
7、 application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests inform
8、ed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 13 and a back cover. The BSI copyright date displayed in this document indicates when the document w
9、as last issued. Amendments issued since publication Amd. No. DateComments Copyright British Standards Institution Provided by IHS under license with BSI Not for ResaleNo reproduction or networking permitted without license from IHS -,-,- /:#“:“:$:“#:$“$:*#$ EUROPEAN STANDARD NORME EUROPENNE EUROPISC
10、HE NORM EN 764-5 October 2002 ICS 23.020.30 English version Pressure Equipment - Part 5: Compliance and Inspection Documentation of Materials Equipements sous pression - Partie 5: Documents de conformit et de contrle des matriaux Druckgerte - Teil 5: Prfbescheinigungen fr metallische Werkstoffe und
11、bereinstimmung mit der Werkstoffspezifikation This European Standard was approved by CEN on 19 August 2002. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alterat
12、ion. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translatio
13、n under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy,
14、Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2002 CENAll rights of exploitation in any form
15、and by any means reserved worldwide for CEN national Members. Ref. No. EN 764-5:2002 E Copyright British Standards Institution Provided by IHS under license with BSI Not for ResaleNo reproduction or networking permitted without license from IHS -,-,- /:#“:“:$:“#:$“$:*#$ EN 764-5:2002 (E) 2 Contents
16、page Foreword3 1Scope 4 2Normative references 4 3Requirements with respect to pressure equipment categories4 3.1General4 3.2Material for main pressure bearing parts in category II, III and IV.5 3.3Material for pressure parts not covered by 3.2 and for attachments in category II, III and IV 5 3.4Othe
17、r material.5 3.5Welding consumables.5 3.6Use of higher document levels.5 4Material manufacturers quality system route.5 4.1General5 4.2Quality system5 4.3Material testing and inspection documents6 5Direct inspection route7 5.1First production7 5.2Inspectors.7 5.3Material testing and inspection docum
18、ents7 6Material from stockists8 6.1Inspection documents and marking 8 6.2Cut off material pieces 8 7Specific requirements for material containing welds - components8 7.1General8 7.2Welding procedures and welders qualification8 7.3Non-destructive testing of permanent joints9 Annex A (normative) Appro
19、val and appraisal procedures for materials10 A.1General10 A.2Competent body.10 A.3Experienced and competent body .10 A.4Accredited body.10 A.5Competent third party inspection body.10 A.6Conformity assessment of pressure equipment materials.10 Annex ZA (informative) Clauses of this European Standard
20、addressing essential requirements or other provisions of EU Directives12 Bibliography13 Copyright British Standards Institution Provided by IHS under license with BSI Not for ResaleNo reproduction or networking permitted without license from IHS -,-,- /:#“:“:$:“#:$“$:*#$ ? EN 764-5:2002 (E) 3 Forewo
21、rd This document EN 764-5:2002 has been prepared by Technical Committee CEN/TC 54 “Unfired pressure vessels“, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest
22、by April 2003, and conflicting national standards shall be withdrawn at the latest by April 2003. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of the EU Directive 97/23/EC. For rel
23、ationship with the EU Directive, see informative annex ZA which is an integral part of this document. This European Standard “Pressure equipment” consists of seven Parts which are: Part 1: Pressure, temperature, volume, nominal size. Part 2: Quantities, symbols and units. Part 3: Definition of parti
24、es involved. Part 4: Establishment of technical delivery conditions for materials. Part 5: Compliance and Inspection Documentation of Materials; Part 6: Operating instructions. Part 7: Safety systems and unfired pressure equipment. Annex A is normative. According to the CEN/CENELEC Internal Regulati
25、ons, the national standards organizations of the following coun- tries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Swe- den, Switzerland a
26、nd the United Kingdom. Copyright British Standards Institution Provided by IHS under license with BSI Not for ResaleNo reproduction or networking permitted without license from IHS -,-,- /:#“:“:$:“#:$“$:*#$ ? EN 764-5:2002 (E) 4 1 Scope This Part of this European Standard specifies the materials for
27、 pressure equipment to comply with the requirements of the relevant pressure equipment material specification. This Part describes how this shall be applied to materials intended for the manufacturing of pressure bearing parts and attachments to them. A simplified diagram of the routes for inspectio
28、n documentation and compliance with the material specification is shown in Figure 1. Guidance on the approval and appraisal procedures for materials is given in annex A. Figure 1 Types of inspection documents required 2 Normative references This European Standard incorporates by dated or undated ref
29、erence, provisions from other publications. These normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorp
30、orated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 10204:1991, Metallic products Types of inspection documents. 3 Requirements with respect to pressure equipment categories 3.1 General For material intend
31、ed for use as-pressure bearing parts of pressure equipment of all categories and for attach- ments (e. g. support feet, lifting lugs, baffles, pipe supports, stiffening rings) welded directly to pressure containing parts of pressure equipment of all categories, the pressure equipment manufacturer sh
32、all assure compliance of these materials by obtaining from the material manufacturer a declaration of compliance, which is traceable to the material, as specified in 3.2 to 3.6. Pressure equipment materials Main pressure-bearing parts in category II, III and IV Main pressure-bearing parts in categor
33、y I, pres- sure parts other than main pressure-bearing in cate- gories I to IV, attachments to category II, III, IV parts specific product control Other parts Quality system route Direction inspection route Inspection certificate EN 10204 type 3.1.B Inspection report EN 10204 type 3.2 or Inspection
34、certificate EN 10204 type 3.1.C Test report EN 10204 type 2.2 Certificate of compli- ance with the order EN 10204 type 2.1 Copyright British Standards Institution Provided by IHS under license with BSI Not for ResaleNo reproduction or networking permitted without license from IHS -,-,- /:#“:“:$:“#:$
35、“$:*#$ ? EN 764-5:2002 (E) 5 The declaration of compliance consists of a declaration of the material manufacturer that the product supplied is in compliance with the requirements of the specification and the order and an inspection document as defined in 3.2 to 3.4. NOTEInspection documents to EN 10
36、204:1991 type 2.1 and 2.2 include the declaration of the material manufacturer. 3.2 Material for main pressure bearing parts in category II, III and IV For material intended for use as main pressure bearing parts of pressure equipment classified in categories II, III and IV, a specific inspection an
37、d testing route according to clauses 4 or 5 shall be followed. This shall be either: a) by a material manufacturers quality system route (production under QM system coverage) according to clause 4; or b) by direct inspection route (production without QM system coverage) according to clause 5. 3.3 Ma
38、terial for pressure parts not covered by 3.2 and for attachments in category II, III and IV For material intended for use as main pressure bearing parts of pressure equipment classified in category I, pres- sure parts other than main pressure bearing parts in categories I to IV and for attachments w
39、elded directly to pres- sure containing parts of pressure equipment classified in categories II, III and IV at least a test report, EN 10204:1991 type 2.2 shall be obtained from the material manufacturer. 3.4 Other material For material for other parts and for attachments welded directly to pressure
40、 containing parts not covered under 3.3, at least a certificate of compliance with the order, EN 10204:1991 type 2.1 shall be obtained from the material manufacturer. 3.5 Welding consumables For welding consumables for all categories at least a test report EN 10204:1991 type 2.2 shall be obtained fr
41、om the welding consumable manufacturer. 3.6 Use of higher document levels An inspection document of a higher level is always acceptable. 4 Material manufacturers quality system route 4.1 General The pressure equipment manufacturer shall assure himself that the material manufacturer has a certified q
42、uality system for manufacture, inspection and testing in accordance with 4.2 and obtain inspection documents in accor- dance with 4.3.3. 4.2 Quality system 4.2.1 Assessment of the quality system The material manufacturer shall have undergone a material related assessment of his quality system by a c
43、ompe- tent body of his choice. Copyright British Standards Institution Provided by IHS under license with BSI Not for ResaleNo reproduction or networking permitted without license from IHS -,-,- /:#“:“:$:“#:$“$:*#$ ? EN 764-5:2002 (E) 6 4.2.2 Certification of the quality system The quality system an
44、d its assessment shall fulfil the following requirements: a) At least one member of the auditing team of the competent body responsible for assessment who has experi- ence of assessing the material manufacturing and material groups concerned shall take part in the certification procedure; b) The ass
45、essment procedure shall include a visit to the material manufacturers premises; c) The assessment shall include a review of: 1) the type of manufacturing processes applied for the manufacture of the products covered by the scope of the intended certification; 2) the type of equipment utilized; 3) th
46、e essential parameters to be controlled during production in order to consistently achieve the required quality; 4) the function of the persons responsible for the quality system, the manufacture and the inspection and testing; d) The competent body shall evaluate by interviews or by the examination
47、 of documents: 1) that the manufacturing equipment and the equipment controlling the essential parameters are available. They shall be capable of permitting the consistent delivery of products in the required quality; 2) that competent personnel are available for operating and maintaining the equipm
48、ent and supervising the manufacturing and inspection and testing activities. e) Where valid results of preceding reviews of the quality system are available, these reviews shall not be repeated. NOTEThe QA system can be based on EN ISO 9001 2. 4.2.3 Reassessment and periodic audits The competent body shall carry out periodic audits to make sure that the