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1、GE Fanuc Automation PowerMotion Products Power Mate H Motion Controller Maintenance Manual GFZ-62685EN/03December 1997 GFL-001 Warnings, Cautions, and Notes as Used in this Publication Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures,
2、or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used. Caution Caution notices are used where equipment might be damaged if ca
3、re is not taken. Note Notes merely call attention to information that is especially significant to understanding and operating the equipment. This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein
4、does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assu
5、mes no obligation of notice to holders of this document with respect to changes subsequently made. GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of th
6、e information contained herein. No warranties of merchantability or fitness for purpose shall apply. PowerMotion is a trademark of GE Fanuc Automation North America, Inc. Copyright 1997 GE Fanuc Automation North America, Inc. All Rights Reserved. B62685EN/03DEFINITION OF WARNING, CAUTION, AND NOTE s
7、1 DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the
8、Warning, Caution, and Note thoroughly before attempting to use the machine. WARNING Applied when there is a danger of the user being injured or when there is a damage of both the user being injured and the equipment being damaged if the approved procedure is not observed. CAUTION Applied when there
9、is a danger of the equipment being damaged, if the approved procedure is not observed. NOTE The Note is used to indicate supplementary information other than Warning and Caution. ? Read this manual carefully, and store it in a safe place. B62685EN/03PREFACE p1 PREFACE 1.DISPLAY AND OPERATION This ch
10、apter covers those items, displayed on the CRT, that are related to maintenance. A list of all supported operations (CRT and DPL) is also provided at the end of this chapter. 2.HARDWARE This chapter covers hardwarerelated items, including the hardware configuration, connection, and Power Mate status
11、 indicated on printed circuit boards. A list of all units is also provided as well as an explanation of how to replace each unit. 3.INPUT AND OUTPUT OF DATA This chapter describes the input/output of data, including programs, parameters, and tool compensation data, as well as the input/output proced
12、ures. 4.INTERFACE BETWEEN NC AND PMC This chapter describes the PMC specifications, the system configuration, and the signals used by the PMC. 5.DIGITAL SERVO This chapter describes the servo tuning screen and how to adjust the reference position return position. 6.TROUBLE SHOOTING This chapter desc
13、ribes the procedures to be followed in the event of certain problems occurring, for example, if the power cannot be turned on or if automatic operation cannot be performed. Countermeasures to be applied in the event of alarms being output are also described. APPENDIX The appendix consists of a list
14、of all alarms, as well as a list of maintenance parts. The I/O UnitMODEL A is also described. This manual does not provide a parameter list. If necessary, refer to the Connection Manual (B62683EN). This manual describes all optional functions. Refer to the manual provided by the machine tool builder
15、 for details of any options with which the installed machine tool is provided. Description of this manual B62685EN/03PREFACE p2 This manual describes following function. The models covered by this manual, and their abbreviations, are : Product NameAbbreviations Power MateMODEL H Power MateH Power Ma
16、teMODEL H Power Mate The table below lists manuals related to the Power MateH. In the table, this manual is marked with an asterisk(*). ? 1 Manuals related to the Power MateH Manual name Specification Number FANUC Power MateMODEL H DESCRIPTIONS B62682EN FANUC Power MateMODEL H CONNECTION MANUAL B626
17、83EN FANUC Power MateMODEL H OPERATORS MANUAL B62684EN FANUC Power MateMODEL H MAINTENANCE MANUAL B62685EN For specifications and maintenance of FANUC SERVO MOTOR series and series, refer to the following manuals: Document name Document number Major contentsMajor usage FANUC AC SERVO MOTOR series DE
18、SCRIPTIONS B65142E? Specification ? Characteristics ? External dimensions ? Connections ? Selection of motor ? Connection of motor FANUC CONTROL MOTOR AMPLIFIER series DESCRIPTIONS B65162E? Specifications and functions ? Installation ? External dimensions and maintenance area ? Connections ? Selecti
19、on of amplifier ? Connection of amplifier FANUC CONTROL MOTOR series MAINTENANCE MANUAL B65165E? Start up procedure ? Troubleshooting ? Maintenance of motor ? Start up the system (Hardware) ? Troubleshooting ? Maintenance of motor FANUC AC SERVO MOTOR series PARAMETER MANUAL B65150E? Initial setting
20、 ? Setting parameters ? Description of parameters ? Start up the system (Software) ? Turning the system (Parameters) FANUC SERVO MOTOR series DESCRIPTIONS B65232EN? Specification ? Characteristics ? External dimensions ? Connections ? Selection of motor ? Connection of motor Related manuals B62685EN
21、/03Table of Contents c1 DEFINITION OF WARNING, CAUTION, AND NOTEs1. . . . . . . . . . . . . . . . . . . . . . . . . . PREFACEp1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. DISPLAY AND OPERATION1. . . . . . . . . .
22、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1FUNCTION KEYS AND SOFT KEYS2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.1Soft Keys2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23、. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.2DPL/MDI15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2CONFIGURATION DISPLAY OF SOFTWARE17. . . . . . . . . . . . . . . . . . . . . . . .
24、. . . . . . . . . . . . . . . . 1.2.1CRT/MDI17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.2DPL/MDI18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25、. . . . . . . . . . . . . . . . . . . . . . . . 1.3SYSTEM CONFIGURATION SCREEN19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.1Display Method19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26、 . . . . . . . . . . . . . . 1.3.2Software Configuration Screen19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.3Module Configuration Screen20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27、 . . . . . . . . . . 1.4ALARM HISTORY SCREEN21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.1General21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28、. . . . . . . . 1.4.2Screen Display21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.3Clearing Alarm History21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29、. . . . . . . . . . . . 1.4.4Display of Special Alarms21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5HELP FUNCTION22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30、. . . . . . . . . . 1.5.1General22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.2Display Method22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31、 . . . . . . . . . . . . . . . . . 1.6DISPLAYING DIAGNOSTIC PAGE25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.1Displaying of CRT/MDI25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32、. . . . . . 1.6.2Displaying of DPL/MDI25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.3Contents Displayed (Common)25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33、. . 1.6.4Contens Displayed (DPL/MDI)27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7POWER MATE STATUS DISPLAY29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8OPERATION HISTORY30
34、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8.1Screen Display30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8.2Setting the Input Si
35、gnal or Output Signal to be Recorded in the Operation History33. . . . . . . . . . . . . . . 1.8.3Notes37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9LIST OF OPERATIONS (CRT/MDI)38. . . . . .
36、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10LIST OF OPERATIONS (DPL/MDI)41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. HARDWARE44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37、 . . . . . . . . . . . . . . . . . . . . . . . 2.1TOTAL CONNECTION DIAGRAM45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2INSTALLATION47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38、 . . . . . . . . . . . 2.2.1Environmental Requirement47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.2Power Capacity48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39、. . . . . . . . . . . . 2.2.3Action Against Noise48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3INTERMACHINE CONNECTION55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40、 . 2.3.1CRT/MDI Unit55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.2Reader/Puncher Interface59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41、 . . . 2.3.3External Pulse Input Interface60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.4I/O Link62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42、 . . . . . . . 2.3.5Servo Interface64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.6DPL/MDI Interface65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43、 . . . . . . . . . . . 2.3.7Detachable LCD/MDI Interface67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.8Handy Operators Panel Interface68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44、. . . . . B62685EN/03Table of Contents c2 2.3.9Touch Panel Interface71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4LED DISPLAY/ SETTING AND MODULE CONFIGURATION OF UNIT72. . . . . . . . . . . . . . . . . . 2.4.1LED Dis
45、play of Control Unit72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.2Connector and Signal Name73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.3Fuse of Control
46、ler73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.4Battery of Controller74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.5Rotary
47、 Switch RSW74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.6Rotary Switch MTSW75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.7Locatio
48、n of Modules and Internal PC Boards76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.8LED display of I/O Link Connection Unit78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5LIST OF PC BOARD AND UNIT79. . . .
49、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.1Basic Unit79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.2Control Unit PC Board79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.3Module79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .