JIS G3459-2004 英文版 不锈钢钢管.pdf

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1、JAPANESE INDUSTRIAL STANDARD JIS G 3459 : 2004 Stainless steel pipes August, 2004 ERRATA Page 4 Table 2, the value of Si for SUS321 HTP. Error: 0.75 min Correct: 0.75 max Page 7 Informative Table 1, title. Error : 3mm in wall thickness Correct : 8mm in wall thickness Page 12 Remarks 2 of Table 5 Err

2、or: Correct: Rule B of JIS Z 8401 Rule A of JIS Z 8401 Remarks: This erratum is for correcting the first edition of this Standard. Japanese Standards Association 免费标准下载网( w w w . f r e e b z . n e t ) 免费标准下载网( w w w . f r e e b z . n e t ) 无需注册, 即可下载 J IS JAPANESE I N D U STR I AL STANDARD Translate

3、d and Published by Japanese Standards Association Stainless steel pipes ICs 23.040.10; 77.140.20; 77.140.75 Reference number : JIS G 3459 : 2004 (E) PROTECTED BY COPYRIGHT 23 S The Standard is downloaded from Standard Sharing 免费标准下载网( w w w . f r e e b z . n e t ) 免费标准下载网( w w w . f r e e b z . n e

4、 t ) 无需注册, 即可下载 G 3459 : 2004 Foreword This translation has been made based on the original Japanese Industrial Standard revised by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee, as the result of proposal for revision of Japanese Ind

5、ustrial Standard submitted by The Japan Iron and Steel Federation (JISF) with the draft being attached, based on the provision of Article 12 Clause 1 of the Industrial Standardization Law applicable to the case of revision by the provision of Article 14. Consequently JIS G 3459 : 1997 is replaced wi

6、th this Standard. This revision has been made based on IS0 9330-6 : 1997 Welded steel tubes for pressure purposes-Technical delivery conditions-Part 6 : Longitudinally welded austenitic stainless steel tubes and IS0 9329-4 : 1997 Seamless steel tubes for pressure purposes-Technical delivery conditio

7、ns-Part 4 : Austen- itic stainless steels for the purposes of making it easier to compare this Stan- dard with International Standards; to prepare Japanese Industrial Standard conforming with International Standards; and to propose a draft of an In- ternational Standard which is based on Japanese In

8、dustrial Standard. Attention is drawn to the possibility that some parts of this Standard may conflict with a patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have technical prop

9、erties. The relevant Minis- ter and the Japanese Industrial Standards Committee are not responsible for identifying the patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have the

10、said technical properties. Date of Establishment: 1962-03-01 Date of Revision: 2004-02-20 Date of Public Notice in Official Gazette: 2004-02-20 Investigated by: Japanese Industrial Standards Committee Standards Board Technical Committee on Iron and Steel JIS G 3459 : 2004, Second English edition pub

11、lished in 2004-08 Translated and published by: Japanese Standards Association 4-1 -24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. O JSA 2004 All rights reserved. Unless otherwise specified, no part o

12、f this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher. Printed in Japan PROTECTED BY COPYRIGHT 免费标准下载网( w w w . f r e e b z . n e t ) 免费标准下载网( w w w . f r e e b z

13、. n e t ) 无需注册, 即可下载 G 3459 : 2004 Contents Page Introduction . 1 2 3 4 5 6 6.1 6.2 7 8 9 10 11 Scope Normative references Classification and symbol Manufacturing method . Chemical composition . Mechanical properties . Tensile strength, proof stress and elongation Flattening or guide bend resistance

14、 weld zone . Austenitic grain size . Hydraulic test characteristic or non-destructive examination characteristic Pressure resistance performance Leaching performance . Dimensions, mass and dimensional tolerances 11.1 Dimensions and mass . 11.2 Dimensional tolerances . 12 Appearance . 13 Test 13.1 13

15、.2 13.3 13.4 13.5 13.6 Chemical analysis Tensile test . Flattening test . Guide bend test of weld zone Austenitic grain size test . Hydraulic test or non-destructive examination . 1 1 1 2 3 3 6 6 7 8 8 9 9 9 9 15 15 15 15 16 16 17 17 17 PROTECTED BY COPYRIGHT The Standard is downloaded from Standar

16、d Sharing 免费标准下载网( w w w . f r e e b z . n e t ) 免费标准下载网( w w w . f r e e b z . n e t ) 无需注册, 即可下载 G 3459 : 2004 13.7 Pressure resistance performance test 13.8 Leaching performance test . 14 Inspection 14.1 Inspection 14.2 Reinspection 15 Marking . 16 Report Annex 1 (normative) Special quality requi

17、rements . 17 18 18 18 18 18 19 23 Annex 2 (informative) Comparison table between JIS and corresponding International Standards . 27 (ii) PROTECTED BY COPYRIGHT 免费标准下载网( w w w . f r e e b z . n e t ) 免费标准下载网( w w w . f r e e b z . n e t ) 无需注册, 即可下载 JAPANESE INDUSTRIAL STANDARD JIS G 3459 : 2004 Stai

18、nless steel pipes Introduction In this revision, the addition of steel grades which have usage track records for hot water piping,. the review to make the table of dimensions and mass of welded steel pipes agree with the actual condition, the modification of the value of chemical component P to be i

19、n a conformity with 3 1 s G 4304 and JIS G 4305 and the alteration of number of specimens for the hydraulic test and non-destruc- tive examination were made. This Japanese Industrial Standard has been prepared based on each first edition of IS0 9330-6 Welded steel tubes for pressure purposes-Technic

20、al delivery condi- tions-Part 6 : Longitudinally welded austenitic stainless steel tubes and IS0 9329-4 Seamless steel tubes for pressure purposes-Technical delivery conditions-Part 4 : Austenitic stainZess steels published in 1997 with modifying some technical contents. Portions sidelined or underl

21、ined with dots are the matters modified from the original International Standards. The list of modification with its explanation is given in annex 2 (informative). 1 Scope This Standard specifies the stainless steel pipes (hereafter referred to as “pipes”) used for the piping for corrosion resistanc

22、e, low temperature service, high temperature service, etc. Remarks 1 The purchaser may designate in addition to the items specified in this text, by prior agreement with the manufacturer, part or all of the items in the special quality requirements specified in annex 1 (normative). 2 The Internation

23、al Standard corresponding to this Standard is as fol- lows. In addition, symbols which denote the degree of correspondence in the contents between the relevant International Standard and JIS are IDT (identical), MOD (modified), and NEQ (not equivalent) ac- cording to ISOPLEC Guide 21. IS0 9330-6 : 1

24、997 IS0 9329-4 1997 Welded steel tubes for pressure purposes-Tech- nical delivery conditions-Part 6 : Longitudinally welded austenitic stainless steel tubes (MOD) Seamless steel tubes for pressure purposes-Tech- nical delivery conditions-Part 4 : Austenitic stain- less steels (MOD) 2 Normative refer

25、ences The standards listed in attached table 1 contain provi- sions which, through reference in this Standard, constitute provisions of this Stan- dard. If the indication of the year of publication is given to these referred standards, only the edition of the indicated year constitutes the provision

26、 of this Standard but the revision and amendment made thereafter do not apply. The normative refer- ences without the indication of the year of coming into effect apply only to the most recent edition (including amendments). PROTECTED BY COPYRIGHT The Standard is downloaded from Standard Sharing 免费

27、标准下载网( w w w . f r e e b z . n e t ) 免费标准下载网( w w w . f r e e b z . n e t ) 无需注册, 即可下载 2 G 3459 : 2004 _ _ _ _ _ Symbol of grade SUS304TP SUS304HTP SUS304LTP SUS309TP SUS309STP SUS3 10TP SUS31OSTP 3 Classification and symbol Pipes shall be classified into 31 _ grades and their symbols shall be as gi

28、ven in ._._ table 1. Solution treatment “C 1 O10 min., rapid cooling 1040 min., rapid cooling 1 O10 min., rapid cooling 1030 min., rapid cooling 1 030 min., rapid cooling 1030 min., rapid cooling 1030 min., rapid cooling Table 1 Symbol of grade and heat treatment SUS315JlTP SUS315J2TP SUS3 16TP 1 O1

29、0 min., rapid cooling 1 O10 min., rapid cooling 1 O10 min., rapid cooling Classifica- tion Austenitic pipes Austenitic ferritic pipes Ferritic pipes SUS316HTP SUS316LTP SUS316TiTP SUS317TP SUS317LTP SUS836LTP SUS89OLTP Symbol of grade SUS321TP 1 040 min., rapid cooling 1 O10 min., rapid cooling 920

30、min., rapid cooling 1 O10 min., rapid cooling 1 O10 min., rapid cooling 1 030 min., rapid cooling 1030 min., rapid cooling Solution treatment “C Classifica- tion Austenitic pipes 920 min., rapid cooling SUS321HTP Cold-finished 1095 min, rapid cooling Hot-finished 1 050 min, rapid cooling 980 min., r

31、apid cooling SUS347TP SUS347HTP Cold-finished 1095 min, rapid cooling Hot-finished 1 050 min, rapid cooling 950 min., rapid cooling SUS329JlTP SUS329J3LTP 950 min., rapid cooling SUS329J4LTP 950 min., rapid cooling SUS405TP Annealing 700 min., air cooling or slow cooling Annealing 700 min., air cool

32、ing or slow cooling Annealing 700 min., air cooling or slow cooling Annealing 700 min., air cooling or slow cooling Annealing 720 min., air cooling or slow cooling Annealing 720 min., air cooling or slow cooling SUS409LTP SUS430TP SUS43OLXTP SUS430 JlLTP SUS436LTP Annealing 700 min., air cooling or

33、slow cooling SUS444TP Remarks : For the pipes of SUS321TP, SUS316TiTP and SUS347TP, stabilizing treatment may be specified. In this case, the temperature of heat treatment shall be from 850 O C to 930 O C . PROTECTED BY COPYRIGHT 免费标准下载网( w w w . f r e e b z . n e t ) 免费标准下载网( w w w . f r e e b z .

34、n e t ) 无需注册, 即可下载 3 G 3459 : 2004 4 Manufacturing method The manufacturing method of pipes shall be as fol- lows: a) Pipes shall be manufactured by a seamless process, an automatic arc welding process, a laser welding process, or an electric resistance welding process. The pipes shall be subjected

35、to the solution treatment or annealing specified in table 1 and then pickled or similarly treated. However, heat treatments not specified in table i shall be made as agreed upon between the purchaser and the manufacturer. b) c) When required by the purchaser, the pipes may be fabricated to the bevel

36、led end Pl. Note (1) Unless otherwise specified, the shape of the bevelled end shall be as shown in figure 1. 22 mm max. i n thickness Figure 1 Shape of bevelled end 5 Chemical composition Pipes shall be tested in accordance with 13.1 and the cast analysis shall be as given in table 2. PROTECTED BY

37、COPYRIGHT The Standard is downloaded from Standard Sharing 免费标准下载网( w w w . f r e e b z . n e t ) 免费标准下载网( w w w . f r e e b z . n e t ) 无需注册, 即可下载 4 G 3459 : 2004 000000000000000000000 ooooooomlnoooooooooooo 000400,0000m WNfXC4WG9mC3lddddCumNmdfX m o s g 300000000000000000000 N mmmm m m C u m m ?R

38、,“sc?zs, oc?sooooooso O00 mmm O00 0 8 0 PROTECTED BY COPYRIGHT 免费标准下载网( w w w . f r e e b z . n e t ) 免费标准下载网( w w w . f r e e b z . n e t ) 无需注册, 即可下载 5 G 3459 : 2004 O 9 s rl O 2 e z 8 E $ 8 E m cl z E u3 0.1 8 z O 2 O Y h # z 8 2 + X OD IIIII m 2 2 s m O 0.1 O m v? Y 2 I I X$X$ m EEEEE g g g g g

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40、r e e b z . n e t ) 无需注册, 即可下载 6 G 3459 : 2004 6 Mechanical properties 6.1 Tensile strength, proof stress and elongation Pipes shall be tested in ac- cordance with 13.2 and their tensile strength, proof stress, and elongation shall be as given in table 3. Table 3 Mechanical properties Symbol of grad

41、e SUS304TP SUS304HTP SUS304LTP SUS309TP SUS309STP SUS31OTP SUS310STP SUS3 15 J1TP SUS3 15 J2TP SUS316TP SUS316HTP SUS316LTP SUS316TiTP SUS317TP SUS317LTP SUS836LTP SUS890LTP SUS321TP SUS321HTP SUS347TP SUS347HTP SUS329JlTP SUS329 J3LTP SUS329 J4LTP SUS405TP SUS409LTP SUS430TP SUS43OLXTP SUS43OJlLTP

42、SUS436LTP SUS444TP Tensile strength N/mm2 520 min. 520 min. 480 min. 520 min. 520 min. 520 min. 520 min. 520 min. 520 min. 520 min. 520 min. 480 min. 520 min. 520 min. 480 min. 520 min. 490 min. 520 min. 520 min. 520 min. 520 min. 590 min. 620 min. 620 min. 410 min. 360 min. 410 min. 360 min. 390 mi

43、n. 410 min. 410 min. Proof stress N/mm2 205 min. 205 min. 175 min. 205 min. 205 min. 205 min. 205 min. 205 min. 205 min. 205 min. 205 min. 175 min. 205 min. 205 min. 175 min. 205 min. 215 min. 205 min. 205 min. 205 min. 205 min. 390 min. 450 min. 450 min. 205 min. 175 min. 245 min. 175 min. 205 min.

44、 245 min. 245 min. No. 11 test piece No. 12 test piece Longitudinal direction 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 35 min. 18 min. 18 min. 18 min. 20 min. 20 min. 20 min. 20 min

45、. 20 min. 20 min. 20 min. Elongation % No. 5 test piece Transverse direction 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 25 min. 13 min. 13 min. 13 min. 14 min. 14 min. 14 min. 14 min.

46、 14 min. 14 min. 14 min. No. 4 test piece Longitudinal direction 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 14 min. 14 min. 14 min. 16 min. 16 min. 16 min. 16 min. 16 min. 16

47、min. 16 min. Transverse direction 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 22 min. 10 min. 10 min. 10 min. 11 min. 11 min. 11 min. 11 min. 11 min. 11 min. 11 min. Remarks 1 When a t

48、ensile test is carried out with No. 12 or No. 5 test piece for pipes of un- der 8 mm in wall thickness, the minimum elongation shall be calculated by sub- tracting 1.5 % from the elongation given in table 3 for each decrease of 1 mm from 8 mm in wall thickness, and rounded off to integers in accorda

49、nce with Rule A of JIS Z 8401. Examples of calculation are given in Informative table 1. PROTECTED BY COPYRIGHT 免费标准下载网( w w w . f r e e b z . n e t ) 免费标准下载网( w w w . f r e e b z . n e t ) 无需注册, 即可下载 7 G 3459 : 2004 2 The elongation given in table 3 shall not be applied to pipes of under 40 mm in outside diameter. However, the value of elongation shall be recorded. 3 In the case where a tensile test piece is taken from automatic arc welded pipes, laser welded pipes, or elect