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1、OPERATING MANUAL VERTICAL CENTER NEXUS 410A/410B/510C Manual No.: E562SG0011E0 Serial No.: 03.2003-R0 IMPORTANT NOTICE 1. Be sure to observe the safety precautions described in this manual and the contents of the safety plates on the machine and equipment. Failure may cause serious personal injury o
2、r material damage. Please replace any missing safety plates as soon as possible. 2. No modifications are to be performed that will affect operation safety. If such modifications are required, please contact the nearest Technical/Service Center. 3. For the purpose of explaining the operation of the m
3、achine and equipment, some illustrations may not include safety features such as covers, doors, etc. Before operation, make sure all such items are in place. 4. This manual was considered complete and accurate at the time of publication, however, due to our desire to constantly improve the quality a
4、nd specification of all our products, it is subject to change or modification. If you have any questions, please contact the nearest Technical/Service Center. 5. Always keep this manual near the machinery for immediate use. 6. If a new manual is required, please order from the nearest Technical/Serv
5、ice Center with the manual No. or the machine name, serial No. and manual name. Issued by Manual Publication Section, Yamazaki Mazak Corporation, Japan Before using this machine and equipment, fully understand the contents of this manual to ensure proper operation. Should any questions arise, please
6、 ask the nearest Technical/Service Center. GC-1 TABLE OF CONTENTS PART1 ABOUT THIS MANUAL 1INTRODUCTION 2 SAFETY PRECAUTIONS PART2 MACHINE OPERATION 1OUTLINE OF THE MACHINE 2PANELS 3PREPARATION FOR OPERATION 4OPERATION 5PREPARING FOR MACHINING 6STAND-BY POWER REDUCTION FUNCTION PART 3OPERATING NC UN
7、IT AND PREPARATION FOR AUTOMATIC OPERATION 1.PREPARATION FOR AUTOMATIC OPERATION 2.DISPLAY OVERVIEW 3.DATA SETTING METHODS 4.DISPLAYS RELATED TO THE MACHINE OPERATIONAL STATUS 5.DISPLAYS RELATED TO MACHINING SET UP 6.DISPLAYS RELATED TO PROGRAM CREATION 7.DISPLAYS RELATED TO TOOLS 8.DISPLAYS RELATED
8、 TO PARAMETERS 9.DISPLAY RELATED TO DATA STORAGE 10.DISPLAYS RELATED TO DIAGNOSIS GC-2 11.OPTION PART 4AUTOMATIC OPERATION 1.AUTOMATIC OPERATION EXECUTION 2.SELECTING EXECUTION CONDITIONS 3.CHANGING THE CUTTING CONDITIONS 4.STOPPING AUTOMATIC OPERATION 5.MANUAL INTERRUPTION 6.OPERATIONS POSSIBLE DUR
9、ING AUTOMATIC OPERATION PART5 APPENDIX 1STANDARD SPECIFICATIONS OF THE MACHINE 2ALARM LIST (EXCEPT THE ALARM RELATED TO NC) 3 M CODE LIST E PART 1 ABOUT THIS MANUAL C-1 TABLE OF CONTENTS (ABOUT THIS MANUAL) Page 1INTRODUCTION. 1-1 1-1List of Manuals to Be Used.1-1 1-2Numbering System for Pages.1-1 1
10、-3Numbering System for Figures and Tables1-1 1-4Revision Code1-2 2SAFETY PRECAUTIONS 2-1 2-1Rule2-1 2-2Basic Safety Items2-1 2-3Clothing and Personal Safety.2-3 2-4Safety Items Related to Operation .2-4 2-5Safety Considerations Relating to Holding Workpieces and Tooling2-5 2-6Safety Items Related to
11、 Maintenance.2-6 2-7Safety Items Related to the Workplace 2-7 2-8Safety Considerations Relating to Chip Conveyor2-7 2-9Safety Equipment.2-8 2-10Remarks on the Cutting Conditions Recommended by the NC2-10 2-11Safety Panel.2-11 C-2 - MEMO - E INTRODUCTION 1 1-1 1 INTRODUCTION 1-1 List of Manuals to Be
12、 Used For this machine, the following manuals are provided. Manual nameCoverage Operating manualAll aspects of operation Maintenance manualAll aspects of maintenance, including inspections and adjustment Programming manualAll aspects of CNC programming Parameter listDetailed description of parameter
13、s Alarm listDetailed description of alarms regarding CNC Tooling manualDimensional drawings of tool shank and stud bolt Parts listPart procurement Electrical wiring diagramsElectrical connections Operating manual for optional specificationsAll aspects of operation 1-2 Numbering System for Pages 1. N
14、ormal case 2 - 15 Page number in chapter Chapter number 2. For additional pages to be inserted 3 - 16 - 1 Additional page 1-3 Numbering System for Figures and Tables 1. Figure number Fig. 3 - 1Main machine components(1/2) Chapter number Number of figure in chapter TitleNumber of figures with this ti
15、tle, as indicated by the denominator, and the serial number of the figure within the figures with this title, as indicated by the numerator. 2. Table number Table 2 - 1Safety nameplate details Chapter number Number of table in chapter Title EGMCGA0100E0 1 INTRODUCTION 1-2 1-4 Revision Code This manu
16、al is revised with each improvement of the product or each modification of its specifications, and the document number of the manual is correspondingly updated. Revised sections of the manual are denoted by the revision numbers beginning with R, on the CONSTRUCTION page facing the back cover page. A
17、lso, all revisions are coded at one of three levels and these revision codes are given between the corresponding section titles and page numbers on the “Contents” page so that the readers can readily identify which item has been added, changed, or deleted. ! Revision codes only denote the previous a
18、nd/or current revisions, and the revision codes for any revisions preceding the previous ones are crossed out from this manual. A revision record is given at the end of this manual to denote the history of the manual. Updating (modification) number Revision code: A = Addition C = Change D = Deletion
19、 E SAFETY PRECAUTIONS 2 2-1 2 SAFETY PRECAUTIONS The precautions to be observed to ensure safe operation of the machine are described here. The machine must not be operated until these precautions have been thoroughly understood. 2-1 Rule 1. This section contains the precautions to be observed as to
20、 the working methods and states usually expected. Of course, however, unexpected operations and/or unexpected working states may take place at the user site. During daily operation of the machine, therefore, the user must pay extra careful attention to its own working safety as well as to observe th
21、e precautions described below. 2. The meanings of our safety precautions to DANGER, WARNING, and CAUTION are as follows: DANGER : Failure to follow these instructions could result in loss of life. WARNING : Failure to observe these instructions could result in serious harm to a human life or body. C
22、AUTION : Failure to observe these instructions could result in minor injuries or serious machine damage. 2-2 Basic Safety Items DANGER ! There are high voltage terminals on the electrical control cabinet, transformer, motors, junction boxes, and other equipment (with a high-voltage danger mark attac
23、hed). DO NOT touch any of them under any circumstances. ! Make sure that all doors and safety covers are fitted before switching on the power. If any door or safety cover is to be removed, first cut off and lock the main breaker. ! Do not turn on the power while any door or protection cover is remov
24、ed. EGMCGA0044E0 2 SAFETY PRECAUTIONS 2-2 WARNING ! Memorize the position of the EMERGENCY STOP button so that you can press it immediately from any position. ! To prevent operation errors, check the function of switches before operating them. ! Take care not to touch any of the switches accidentall
25、y while the machine is in operation. ! Under no circumstances touch a rotating workpiece or the tool with your bare hands or any other object. ! Exercise due care to ensure that your fingers and/or hands do not get trapped by the workpiece holding device. ! When entering the machine, exercise due ca
26、re to avoid slipping on coolant or being injured by chips. ! Never enter the machine unless it is necessary for maintenance purposes. ! Switch off the power switch on the operation panel and the main power breaker when the machine is not being used. ! Shut off the power by switching off the main pow
27、er breaker when cleaning the machine and peripheral equipment. ! Shut off the power by switching off the main power breaker and lock the main power breaker in the off position when entering the machine for maintenance purposes. ! If more than one operator is using the machine, do not proceed to the
28、next step without indicating to the other operator(s) that you are about to do so. ! Do not modify the machine in any way that will affect its safety. ! Consult your supervisor if you have any question, however minor. ! Do not enter the machine. If you have to enter the machine, take measures such a
29、s pressing the EMERGENCY STOP button that disable machine operation. CAUTION ! Carry out inspection at regular intervals by following the instructions given in the manual. ! Make sure that there is no obstacle in the direction in which axes return to the home position. ! Do not open any doors or saf
30、ety covers while the machine is in automatic operation. ! After a job has been completed, set up each part of the machine so that it is ready to be used for the next series of operations. ! If there is a power failure, switch off the main power breaker immediately. ! Do not subject the CNC unit, the
31、 operation panel, or the electrical control cabinet to strong shocks. ! Do not change the parameter values, volume values, or other electrical setting values without good reason. If it is necessary to change a value, first check that it is safe to do so, then make a note of the original value so tha
32、t it can be reset if necessary. ! Do not paint, soil, damage, modify, or remove any of the safety plates. If the details become illegible or if the plate is lost, obtain a replacement by sending the part number stamped at the bottom right-hand corner of the plate to Mazak and mount the replacement i
33、n the original position. SAFETY PRECAUTIONS 2 2-3 2-3 Clothing and Personal Safety CAUTION ! Tie back long hair, which could become entangled in drive mechanisms. ! Wear safety equipment (helmet, goggles, safety shoes, etc.) whenever possible. ! Always wear a helmet if there are any overhead obstacl
34、es in the work area. ! Always wear a protective mask when machining materials (such as magnesium alloys) which generate dust. ! Always use safety shoes with steel toe caps and oil-resistant soles. ! Never wear loose or baggy clothing. ! Always completely fasten buttons and hooks on the arms of cloth
35、ing to avoid the danger of entanglement in drive mechanisms. ! If you wear necktie, necklace, etc., exercise due care to ensure that it will not become entangled in the machine. ! Always use gloves when loading or unloading workpieces or tools and when removing chips from the work area to protect yo
36、ur hands from sharp edges and heat generated during machining. ! Do not operate the machine while under the influence of drugs with powerful effects, unprescribed drugs, or alcohol. ! Do not operate the machine if you suffer from dizziness or fainting spells. 2 SAFETY PRECAUTIONS 2-4 2-4 Safety Item
37、s Related to Operation Before attempting machine operation, you must thoroughly understand the information described in the operating manuals. WARNING ! Close all doors and covers of the CNC unit, operation panel, electrical control cabinet, and junction boxes to prevent damage from water, chips, an
38、d oil. ! Check all electrical cables for damage to prevent accidents due to current leakage or electric shock. ! Check the safety covers regularly to make sure that they are properly fitted and that they are not damaged. Repair or replace any damaged covers immediately. ! Do not operate the machine
39、with any of the safety covers removed. ! Do not handle coolant with bare hands since it is liable to cause irritation. Operators with allergies should take special precautions. ! Do not adjust the coolant nozzles while the machine is in operation. ! Always wear gloves and use a brush to clean chips
40、off the tool tip; never use bare hands. ! Stop all machine operations before mounting or removing a cutting tool. ! When removing a workpiece from, or mounting a workpiece to, a machine which is not equipped with an automatic workpiece changer, do so at a location as far from the cutting tool as pos
41、sible and only after stopping the rotation of the cutting tool. ! Do not wipe the workpiece or clear away chips with your hand or with a rag while the cutting tool is rotating; always stop the machine and use a brush. ! Do not remove stop dogs, limit switches, interlocks, or other safety equipments
42、from the machine, or bypass the interlock or safety circuits. ! Always obtain assistance in handling loads beyond your capacity. ! Do not operate fork lifts or cranes or carry out slinging work unless you have undergone officially approved training. ! When using fork lifts or cranes, make sure that
43、there are no obstructions in the vicinity of these machines. ! Always use wire rope or slings of a standard suitable for the load to be supported. ! Check slings, chains, hoists, and other lifting gear for defects before use. Repair or replace defective gear immediately. ! Adopt adequate fire-preven
44、tion measures on the machine when using flammable material and/or coolant. ! Do not operate the machine during violent thunderstorms. SAFETY PRECAUTIONS 2 2-5 CAUTION ! Check that the belts have the correct tension before operating the machine. ! Make sure that workpiece clamping bolts such as those
45、 in fixtures are not loose. ! Do not operate the operation panel switches while wearing gloves as this could lead to incorrect operation or other mistakes. ! Warm up the spindle and all of the axis motion mechanisms before operation. ! Check to ensure that the tool that is going to be used matches t
46、he tool number input in the program. ! Check the program number on the POSITION screen. ! Check the new program in the single block mode and at a lowered rapid traverse rate to make sure the programmed operation does not cause interference. ! During cutting, make sure that no abnormal noises are gen
47、erated. ! Do not allow chips to accumulate since they will be hot and could start a fire. ! When one series of operations has been completed, switch off the power switch on the CNC operation panel, switch off the main power breaker, then switch off the factory power supply. 2-5 Safety Considerations
48、 Relating to Holding Workpieces and Tooling WARNING ! Always use tools which are suitable for the work to be carried out and conform to the machine specifications. Always observe the restrictions on weight of tool insert and tool diameter stipulated in the specifications. Max. insert weight: 20 gf (
49、0.04 lbs) ! Replace tools promptly, since badly worn tools can cause accidents and injuries. ! Before starting operation, check that the workpiece is securely mounted and cannot become detached by the cutting forces applied to it during machining. ! Before mounting a cutting tool in the machine, make sure that the tool and its retention bolt are properly secured. ! Do not rotate a cutting tool or holder at speeds greater than the rated speed. ! Check maximum safe operating speeds with the manufacturer. ! Be very careful not to catch your fingers in workpiece holding devices. ! Always use th