ProE.Mechanisn.Design.pdf

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1、PTC Global Services M Me ec ch ha an ni is sm m D De es si ig gn n a an nd d A An na al ly ys si is s Release 2001 T-889-320-01 For University Use Only - Commercial Use Prohibited - Copyright Mechanism Design and Analysis Copyright 2001 Parametric Technology Corporation. All Rights Reserved. This Me

2、chanism Design and Analysis Training Guide may not be copied, reproduced, disclosed, transferred, or reduced to any form, including electronic medium or machine-readable form, or transmitted or publicly performed by any means, electronic or otherwise, unless Parametric Technology Corporation (PTC) c

3、onsents in writing in advance. User and training documentation from Parametric Technology Corporation (PTC) is subject to the copyright laws of the United States and other countries and is provided under a license agreement that restricts copying, disclosure, and use of such documentation. PTC hereb

4、y grants to the licensed user the right to make copies in printed form of this documentation if provided on software media, but only for internal/personal use and in accordance with the license agreement under which the applicable software is licensed. Any copy made shall include the PTC copyright n

5、otice and any other proprietary notice provided by PTC. This documentation may not be disclosed, transferred, modified, or reduced to any form, including electronic media, or transmitted or made publicly available by any means without the prior written consent of PTC and no authorization is granted

6、to make copies for such purposes. Information described herein is furnished for general information only, is subject to change without notice, and should not be construed as a warranty or commitment by PTC. PTC assumes no responsibility or liability for any errors or inaccuracies that may appear in

7、this document. The software described in this document is provided under written license agreement, contains valuable trade secrets and proprietary information, and is protected by the copyright laws of the United States and other countries. UNAUTHORIZED USE OF SOFTWARE OR ITS DOCUMENTATION CAN RESU

8、LT IN CIVIL DAMAGES AND CRIMINAL PROSECUTION. Registered Trademarks of Parametric Technology Corporation or a Subsidiary: Advanced Surface Design, CADDS, CADDShade, Computervision, Computervision Services, Electronic Product Definition, EPD, HARNESSDESIGN, Info*Engine, InPart, MEDUSA, Optegra, Param

9、etric Technology, Parametric Technology Corporation, Pro/ENGINEER, Pro/HELP, Pro/INTRALINK, Pro/MECHANICA, Pro/TOOLKIT, PTC, PT/Products, Windchill, and the InPart logo. Trademarks of Parametric Technology Corporation or a Subsidiary 3DPAINT, Associative Topology Bus, Behavioral Modeler, BOMBOT, CDR

10、S, CounterPart, CV, CVact, CVaec, CVdesign, CV-DORS, CVMAC, CVNC, CVToolmaker, DesignSuite, DIMENSION III, DIVISION, DVS, DVSAFEWORK, EDE, e/ENGINEER, Electrical Design Entry, e-Series, Expert Machinist, Expert Toolmaker, Flexible Engineering, ICEM, Import Data Doctor, Information for Innovation, i-

11、Series, ISSM, MEDEA, ModelCHECK, NC Builder, Nitidus, PARTBOT, PartSpeak, Pro/ANIMATE, Pro/ASSEMBLY, Pro/CABLING, Pro/CASTING, Pro/CDT, Pro/CMM, Pro/COMPOSITE, Pro/CONVERT, Pro/DATA for PDGS, Pro/DESIGNER, Pro/DESKTOP, Pro/DETAIL, Pro/DIAGRAM, Pro/DIEFACE, Pro/DRAW, Pro/ECAD, Pro/ENGINE, Pro/FEATURE

12、, Pro/FEM-POST, Pro/FLY-THROUGH, Pro/HARNESS-MFG, Pro/INTERFACE, Pro/LANGUAGE, Pro/LEGACY, Pro/LIBRARYACCESS, Pro/MESH, Pro/Model.View, Pro/MOLDESIGN,Pro/NC-ADVANCED, Pro/NC-CHECK, Pro/NC-MILL, Pro/NCPOST, Pro/NC-SHEETMETAL, Pro/NC-TURN, Pro/NC-WEDM, Pro/NC-Wire EDM, Pro/NETWORK ANIMATOR, Pro/NOTEBO

13、OK, Pro/PDM, Pro/PHOTORENDER, Pro/PHOTORENDER TEXTURE LIBRARY, Pro/PIPING, Pro/PLASTIC ADVISOR, Pro/PLOT, Pro/POWER DESIGN, Pro/PROCESS, Pro/REPORT, Pro/REVIEW, Pro/SCAN-TOOLS, Pro/SHEETMETAL, Pro/SURFACE, Pro/VERIFY, Pro/Web.Link, Pro/Web.Publish, Pro/WELDING, Product Structure Navigator, PTC i-Ser

14、ies, Shaping Innovation, Shrinkwrap, The Product Development Company, Virtual Design Environment, Windchill e-Catalog, Windchill e-Series, Windchill ProjectLink, CV-Computervision logo, DIVISION logo, and ICEM logo. For University Use Only - Commercial Use Prohibited - Copyright Third-Party Trademar

15、ks Oracle is a registered trademark of Oracle Corporation. Windows and Windows NT are registered trademarks of Microsoft Corporation. Java and all Java based marks are trademarks or registered trademarks of Sun Microsystems, Inc. Adobe is a registered trademark of Adobe Systems. Metaphase is a regis

16、tered trademark of Metaphase Technology Inc. Baan is a registered trademark of Baan Company. Unigraphics is a registered trademark of EDS Corp. I-DEAS is a registered trademark of SDRC. SolidWorks is a registered trademark of Solidworks Corp. Matrix One is a trademark of Matrix One Software. SHERPA

17、is a registered trademark of Inso Corp. AutoCAD is a registered trademark of Autodesk, Inc. CADAM and CATIA are registered trademarks of Dassault Systems. Helix is a trademark of Microcadam, Inc. IRIX is a registered trademark of Silicon Graphics, Inc. PDGS is a registered trademark of Ford Motor Co

18、mpany. SAP and R/3 are registered trademarks of SAP AG Germany. FLEXlm is a registered trademark of GLOBEtrotter Software, Inc. Rational Rose 2000E, is copyrighted software of Rational Software Corporation. RetrievalWare is copyrighted software of Excalibur Technologies Corporation. VisualCaf is cop

19、yrighted software of WebGain, Inc. VisTools library is copyrighted software of Visual Kinematics, Inc. (VKI) containing confidential trade secret information belonging to VKI. HOOPS graphics system is a proprietary software product of, and is copyrighted by, Tech Soft America, Inc. All other brand o

20、r product names are trademarks or registered trademarks of their respective holders.UNITED STATES GOVERNMENT RESTRICTED RIGHTS LEGEND This document and the software described herein are Commercial Computer Documentation and Software, pursuant to FAR 12.212(a)-(b) or DFARS 227.7202-1(a) and 227.7202-

21、3(a), and are provided to the Government under a limited commercial license only. For procurements predating the above clauses, use, duplication, or disclosure by the Government is subject to the restrictions set forth in subparagraph (c)(1)(ii) of the Rights in Technical Data and Computer Software

22、Clause at DFARS 252.227-7013 or Commercial Computer Software-Restricted Rights at FAR 52.227-19, as applicable. Parametric Technology Corporation, 140 Kendrick Street, Needham, Massachusetts 02494 USA 2001 Parametric Technology Corporation. Unpublished all rights reserved under the copyright laws of

23、 the United States. PRINTING HISTORY Document No.DateDescription PU-889-320-0105/16/01Initial Printing of Pro/USER: Mechanism Design and Analysis for Release 2001 T-889-320-0109/06/01Initial Printing of Mechanism Design and Analysis for Release 2001 Order Number T-889-320-EN Printed in U.S.A For Uni

24、versity Use Only - Commercial Use Prohibited - For University Use Only - Commercial Use Prohibited - Training Agenda Mechanism Design and Analysis Day One Module 1: Introduction to Mechanism Design Module 2: Creating and Analyzing Mechanisms Module 3: Configuring Joint Axis Settings Module 4: Defini

25、ng Drivers and Motion Module 5: Working with Motion Analysis Results Module 6: Creating Cam and Slot Connections Module 7: Optimizing Mechanism Designs For University Use Only - Commercial Use Prohibited - PTC Telephone and Fax Numbers The following is a list of telephone and fax numbers you may fin

26、d useful: Education Services Registration in North America Tel: (888)-782-3773 Fax: (781) 370-5553 Technical Support (Monday - Friday) Tel: (800) 477-6435 (U.S.) (781) 370-5332 or (781) 370-5523 (outside U.S.) Fax: (781) 370-5650 License Management Tel:(800) 216-8945 (U.S.) (781) 370-5559 (outside U

27、.S.) Fax:(781) 370-5795 Contracts Tel:(800) 791-9966 (U.S.) (781) 370-5700 (outside U.S.) In addition, you can find the PTC home page on the World Wide Web can be found at: http:/. The Web site contains the latest training schedules, registration information, directions to training facilities, and c

28、ourse descriptions, as well as information on PTC, the Pro/ENGINEER product line, Consulting Services, Customer Support, and Pro/PARTNERS. For University Use Only - Commercial Use Prohibited - Table of Contents Mechanism Design and Analysis INTRODUCTION TO MECHANISM DESIGN1-1 OVERVIEW.1-2 IMPLEMENTI

29、NG MECHANISM DESIGN EXTENSION1-2 Mechanism Design without Cam and Slot Connections1-2 Mechanism Design with Cam and Slot Connections.1-4 MECHANISM DESIGN INTERFACE .1-4 Using Mechanism Design Icons.1-4 Accessing the Object Sensitive Menu1-5 CREATING AND ANALYZING MECHANISMS2-1 CREATING MECHANISM ASS

30、EMBLIES .2-2 Comparing Connections to Constraints2-2 Selecting Connection Types.2-2 Calculating Mechanism Degrees of Freedom2-7 Working with the Body2-8 Redefining Assemblies as Mechanisms.2-9 SIMULATING MOTION.2-9 Dragging Assembly Components 2-10 Adding Controls when Dragging.2-11 Recording Config

31、urations with Snapshots.2-13 Other Commands.2-14 LABORATORY PRACTICAL2-15 EXERCISE 1: Creating a Crane Assembly2-15 EXERCISE 2: Creating Reciprocating Saw Components2-20 CONFIGURING JOINT AXIS SETTINGS3-1 JOINT AXIS SETTINGS.3-2 Defining the Zero References 3-2 Setting the Range of Motion3-4 Setting

32、 the Regeneration Configuration.3-4 LABORATORY PRACTICAL3-5 EXERCISE 1: Configuring Joint Axis Settings.3-5 For University Use Only - Commercial Use Prohibited - DEFINING DRIVERS AND MOTION4-1 DRIVERS AND MOTION4-2 Selecting a Driver.4-2 Configuring Driver Profiles4-5 DEFINING MOTIONS4-7 Configuring

33、 Time Domain Settings .4-8 Selecting Active Drivers.4-8 Running Motion Definitions.4-9 LABORATORY PRACTICAL .4-10 EXERCISE 1: Creating Standard Joint Axis Drivers.4-10 EXERCISE 2: Creating Table Joint Axis Drivers4-13 EXERCISE 3: Creating Geometric Drivers .4-16 WORKING WITH MOTION ANALYSIS RESULTS5

34、-1 REVIEWING MECHANISM ANALYSIS RESULTS.5-2 Viewing Playback Results5-2 Generating Movie and Image Files 5-2 Checking Motion Interference5-3 Evaluating Motion Envelopes 5-4 Capturing Measurements and Show Plots5-5 Evaluating Trace and Cam Synthesis Curves.5-6 LABORATORY PRACTICAL .5-8 EXERCISE 1: Vi

35、ewing Motion Playbacks and Creating Trace Curves.5-8 EXERCISE 2: Creating Measures5-10 EXERCISE 3: Checking for Interference.5-13 CREATING CAM AND SLOT CONNECTIONS6-1 CREATING CAM-FOLLOWER CONNECTIONS .6-2 Creating Cam Surfaces.6-2 CREATING SLOT-FOLLOWER CONNECTIONS.6-4 LABORATORY PRACTICAL .6-6 EXE

36、RCISE 1: Creating Geneva Cam Mechanisms .6-6 EXERCISE 2: Synthesizing Cam Profiles .6-12 EXERCISE 3: Creating Slot Connections6-21 OPTIMIZING MECHANISM DESIGNS7-1 BEHAVIORAL MODELING EXTENSION7-2 Pro/ENGINEER Analysis 7-2 Datum Analysis Features7-5 For University Use Only - Commercial Use Prohibited

37、 - OPTIMIZING MECHANISM DESIGNS7-9 Integrating MDX and BMX.7-9 Optimizing Designs7-9 LABORATORY PRACTICAL7-10 EXERCISE 1: Creating Motion Definitions in MDX7-10 EXERCISE 2: Creating Analysis Features in BMX7-14 EXERCISE 3: Performing Sensitivity Analyses7-17 EXERCISE 4: Optimizing the Hand Pump7-19

38、SUMMARY7-21 USING PTC HELPA-1 DEFINING THE PTC HELP FEATURES.A-2 USING THE Pro/ENGINEER ONLINE HELPA-2 Defining the PTC Help Table of ContentsA-8 TECHNICAL SUPPORTB-1 Locating the Technical Support Web Page. B-2 Opening Technical Support Calls via E-Mail. B-2 Opening Technical Support Calls via Tele

39、phone B-3 Opening Technical Support Calls via the Web. B-3 Sending Data Files to PTC Technical Support B-3 Routing Your Technical Support Calls. B-4 Technical Support Call Priorities B-5 Software Performance Report Priorities . B-5 Registering for On-Line Support B-5 Using the Online Services. B-6 F

40、inding Answers in the Knowledge Base. B-7 CONTACT INFORMATIONB-9 Technical Support Worldwide Electronic Services. B-9 Technical Support Customer Feedback Line B-9 TELEPHONE AND FAX INFORMATION.B-10 North America Telephone Information. B-10 Europe Telephone Information. B-11 Asia and Pacific Rim Tele

41、phone Information. B-15 ELECTRONIC SERVICES.B-18 For University Use Only - Commercial Use Prohibited - For University Use Only - Commercial Use Prohibited - Page 1-1Page 1-1 Module Introduction to Mechanism DesignIntroduction to Mechanism Design In this module you will learn about the essential func

42、tions of Pro/ENGINEER Mechanism Design. The module also introduces the major steps of implementing Mechanism Design. ObjectivesObjectives After completing this module, you will be able to: Describe the Mechanism Design applications. Describe the major Mechanism Design implementation steps. For Unive

43、rsity Use Only - Commercial Use Prohibited - Page 1-2Mechanism Design and AnalysisPage 1-2Mechanism Design and Analysis NOTENOTES S OVERVIEWOVERVIEW The Pro/ENGINEER Mechanism Design Extension (MDX) is a kinematic motion simulation program. You use it to obtain information about the behavioral chara

44、cteristics of your assemblies. By defining “connections” during assembly creation, MDX enables you to build “kinematic intelligence” into your assemblies. This can be done at the beginning of the product development process. Once assembled, you can investigate the design characteristics by animating

45、 the mechanism throughout the range of motion. The results of the motion animation provide graphical illustration of the mechanism. They also yield engineering information that can facilitate design optimization, such as interference analysis and cam profile synthesis. When used in conjunction with

46、Behavioral Modeling Extension (BMX), MDX can be used to create optimized designs based on measured geometry information. When a full dynamics simulation is needed, assemblies created using MDX can also be used in Pro/MECHANICA Motion. IMPLEMENTING MECHANISM DESIGN EXTENSIONIMPLEMENTING MECHANISM DES

47、IGN EXTENSION Using Mechanism Design involves two fundamental steps: (1) defining a mechanism, and (2) making it move. Depending on whether there are cam and slot connections in the mechanism, the major steps of implementing mechanism design are slightly different. Mechanism Design without Cam and S

48、lot Connections Mechanism Design without Cam and Slot Connections 1. Create assembly connections - Assembling the components that are intended to move using connections enables you to create a movable system instead of one rigid body. For University Use Only - Commercial Use Prohibited - Introductio

49、n to Mechanism Design Page 1-3Introduction to Mechanism Design Page 1-3 NOTENOTES S Figure 1 Connections available in the COMPONENT PLACEMENT dialog box. 2. Define Joint Axis Settings - You can use the joint axis settings to quantitatively describe the displacement, set the range of the motion and choose the default configuration used in regeneration. 3. Move the assembly Move the assembly interactively using the Drag functionality - Using the Drag functionality, you can move the mechanism through an allowable range of motion interactively. Setup drivers and run mo

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