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1、SP10 SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING SP DISASSEMBLY HINT: Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side. 1.REMOVE FRONT SUSPENSION SUPPORT PLATE LH (a)Remove the plate from the shock absorber. 2.REMOVE FRONT SUSPENSION SUPPORT D
2、UST COVER LH (a)Using a screwdriver, remove the dust cover from the suspension support. HINT: Tape the screwdriver tip before use. 3.REMOVE FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT (a)Install 2 nuts and 2 bolts to the bracket at the lower portion of the shock absorber and secure it with a vise. (b)
3、Using SST, compress the coil spring. SST09727-30021 (09727-00010, 09727-00021, 09727-00031) HINT: To prevent the coil spring from being damaged, wind vinyl tape on the coil spring. NOTICE: When holding the shock absorber with the coil spring removed, do not hold it by the spring lower seat. Also, do
4、 not knock the spring lower seat. Do not use an impact wrench which will damage SST. (c)Using SST to hold the spring upper seat, remove the nut. SST09729-22031 4.REMOVE FRONT SUSPENSION SUPPORT SUB- ASSEMBLY LH (a)Remove the suspension support from the shock absorber. 5.REMOVE FRONT SUSPENSION SUPPO
5、RT LH DUST SEAL (a)Remove the dust seal from the shock absorber. 6.REMOVE FRONT COIL SPRING SEAT UPPER LH (a)Remove the seat upper from the shock absorber. 7.REMOVE FRONT COIL SPRING INSULATOR UPPER LH (a)Remove the insulator upper from the shock absorber. 8.REMOVE FRONT SPRING BUMPER LH (a)Disengag
6、e the spring bumper from the spring seat. SST C127544E01 SST C127544E01 SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING SP11 SP 9.REMOVE FRONT COIL SPRING LH (a)Remove the coil spring from the shock absorber. (b)Remove SST from the coil spring. 10. REMOVE FRONT COIL SPRING INSULATOR LOWER LH (a)Rem
7、ove the insulator lower from the shock absorber. INSPECTION 1.INSPECT FRONT SHOCK ABSORBER ASSEMBLY LH (a)Compress and extend the shock absorber rod 4 times or more. Check that there is no abnormal resistance or unusual sound during the operation. If there is any abnormality, replace the shock absor
8、ber assembly with a new one. NOTICE: When disposing of the shock absorber, see DISPOSAL (see page SP-13). C127545 SP12 SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING SP REASSEMBLY HINT: Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side. 1.INSTALL
9、FRONT COIL SPRING INSULATOR LOWER LH (a)Install the insulator lower to the shock absorber. 2.INSTALL FRONT SPRING BUMPER LH (a)Engage the spring bumper to the spring seat. 3.INSTALL FRONT COIL SPRING LH (a)Using SST, compress the coil spring. SST09727-30021 (09727-00010, 09727-00021, 09727-00031) HI
10、NT: To prevent the coil spring from being damaged, wind vinyl tape around the coil spring. NOTICE: Do not use an impact wrench which will damage SST. (b)Install the coil spring to the shock absorber. HINT: Fit the lower end of the coil spring to the gap of the lower spring seat. 4.INSTALL FRONT COIL
11、 SPRING INSULATOR UPPER LH (a)Install the insulator upper to the shock absorber. 5.INSTALL FRONT COIL SPRING SEAT UPPER LH (a)Install the seat upper to the shock absorber. 6.INSTALL FRONT SUSPENSION SUPPORT LH DUST SEAL (a)Install the dust seal to the shock absorber. 7.INSTALL FRONT SUSPENSION SUPPO
12、RT SUB- ASSEMBLY LH (a)Install the suspension support to the shock absorber. 8.INSTALL FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT (a)Using SST to hold the spring upper seat, install a new nut. SST09729-22031 Torque: 47 N*m (475 kgf*cm, 34 ft.*lbf) (b)Remove SST. SST09727-30021 (09727-00010, 09727-000
13、21, 09727-00031) C127549 Vinyl Tape SST C127550E01 SST C127544E01 SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING SP13 SP (c)Pack the suspension support with MP grease. 9.INSTALL FRONT SUSPENSION SUPPORT DUST COVER LH (a)Install the dust cover to the shock absorber. 10. INSTALL FRONT SUSPENSION SUP
14、PORT PLATE LH (a)Install the support plate to the shock absorber with coil spring. MP Grease C127553E01 SP38 SUSPENSION REAR SHOCK ABSORBER SP DISPOSAL 1.DISPOSE OF REAR SHOCK ABSORBER ASSEMBLY LH (a)Fully extend the shock absorber rod, and clamp it in a vise at an angle. (b)Using a drill, make a ho
15、le near the center of the cylinder in the hatched area shown in the illustration to discharge the gas inside. CAUTION: As metal debris may be blown outward by the gas, you must: Wear protective glasses. Cover the area being cut. NOTICE: The gas is colorless, odorless and harmless. C127563 SP14 SUSPE
16、NSION FRONT SHOCK ABSORBER WITH COIL SPRING SP INSTALLATION HINT: Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side. 1.INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING LH (a)Install the front shock absorber with coil spring (upper side) with the 3 nuts
17、. Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) (b)Install the front shock absorber with coil spring to the steering knuckle with the 2 bolt and 2 nuts. Torque: 240 N*m (2,447 kgf*cm, 177 ft.*lbf) NOTICE: Do not tighten the bolts. 2.CONNECT FRONT STABILIZER LINK ASSEMBLY LH (See page SP-31) 3.CONNECT FRON
18、T SPEED SENSOR LH (See page BC-193) 4.INSTALL FRONT WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 5.STABILIZE SUSPENSION (a)Lower the vehicle. (b)Press down on the vehicle several times to stabilize the suspension. 6.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (a)Inspect and adjust the front wheel a
19、lignment (see page SP-3). DISPOSAL 1.DISPOSE OF FRONT SHOCK ABSORBER ASSEMBLY LH (a)Fully extend the shock absorber piston rod, and clamp it in a vise at an angle. (b)Using a drill or similar tool, gradually make a hole in area A to discharge the gas inside of the absorber. CAUTION: As metal debris
20、may be blown outward by the gas, you must Wear protective glasses. Cover the area being cut. NOTICE: The gas is colorless and harmless. C127542 C127533 A C127546E01 SP16 SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING (for Sport Package) SP DISASSEMBLY HINT: Use the same procedures for the RH side
21、and LH side. The procedures listed below are for the LH side. 1.REMOVE FRONT SUSPENSION SUPPORT PLATE LH (a)Remove the plate from the shock absorber. 2.REMOVE FRONT SUSPENSION SUPPORT DUST COVER LH (a)Using a screwdriver, remove the dust cover from the suspension support. HINT: Tape the screwdriver
22、tip before use. 3.REMOVE FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT (a)Install 2 nuts and 2 bolts to the bracket at the lower portion of the shock absorber and secure it with a vise. (b)Using SST, compress the coil spring. SST09727-30021 (09727-00010, 09727-00021, 09727-00031) HINT: To prevent the co
23、il spring from being damaged, wind vinyl tape on the coil spring. NOTICE: When holding the shock absorber with the coil spring removed, do not hold it by the spring lower seat. Also, do not knock the spring lower seat. Do not use an impact wrench which will damage SST. (c)Using SST to hold the suspe
24、nsion support, remove the nut. SST09729-22031 4.REMOVE COLLAR (a)Remove the collar from the suspension support. 5.REMOVE FRONT SUSPENSION SUPPORT SUB- ASSEMBLY LH (a)Remove the suspension support from the shock absorber. 6.REMOVE STRUT MOUNTING BEARING LH (a)Remove the mounting bearing from the susp
25、ension support. NOTICE: When removing the bearing, the suspension support may become stuck. Use a screwdriver or equivalent to remove the bearing. Make sure not to use excessive force when removing the bearing as it may come apart. SST Vinyl Tape C127543E01 SST C127544E01 SUSPENSION FRONT SHOCK ABSO
26、RBER WITH COIL SPRING (for Sport Package) SP17 SP 7.REMOVE FRONT COIL SPRING INSULATOR UPPER LH (a)Remove the insulator upper from the shock absorber. 8.REMOVE FRONT SPRING BUMPER LH (a)Remove the spring bumper from the shock absorber. 9.REMOVE FRONT COIL SPRING LH (a)Remove the coil spring from the
27、 shock absorber. (b)Remove SST from the coil spring. 10. REMOVE FRONT COIL SPRING INSULATOR LOWER LH (a)Remove the insulator lower from the shock absorber. INSPECTION 1.INSPECT FRONT SHOCK ABSORBER ASSEMBLY LH (a)Compress and extend the shock absorber rod 4 times or more. Check that there is no abno
28、rmal resistance or unusual sound during the operation. If there is any abnormality, replace the shock absorber assembly with a new one. NOTICE: When disposing of the shock absorber, see DISPOSAL (see page SP-19). C127545 SP18 SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING (for Sport Package) SP RE
29、ASSEMBLY HINT: Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side. 1.INSTALL FRONT COIL SPRING INSULATOR LOWER LH (a)Install the insulator lower to the shock absorber. 2.INSTALL FRONT SPRING BUMPER LH (a)Install the spring bumper to the shock absorbe
30、r. 3.INSTALL FRONT COIL SPRING LH (a)Using SST, compress the coil spring. SST09727-30021 (09727-00010, 09727-00021, 09727-00031) HINT: To prevent the coil spring from being damaged, wind vinyl tape around the coil spring. NOTICE: Do not use an impact wrench which will damage SST. (b)Install the coil
31、 spring to the shock absorber. HINT: Fit the lower end of the coil spring to the gap of the lower spring seat. 4.INSTALL FRONT COIL SPRING INSULATOR UPPER LH (a)Install the insulator upper to the shock absorber. 5.INSTALL STRUT MOUNTING BEARING LH (a)Install the mounting bearing to the insulator upp
32、er. 6.INSTALL COLLAR (a)Install the collar to the suspension support side. 7.INSTALL FRONT SUSPENSION SUPPORT SUB- ASSEMBLY LH (a)Install the suspension support to the shock absorber. 8.REMOVE FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT (a)Using SST to hold the spring upper seat, install a new nut. SS
33、T09729-22031 (b)Remove SST. SST09727-30021 (09727-00021, 09727-00031) NOTICE: When removing SST, make sure that the suspension support is not in an inclined position, as the bearing may come apart. C127549 Vinyl Tape SST C127550E01 SST C127544E01 SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING (for
34、 Sport Package) SP19 SP 9.INSTALL FRONT SUSPENSION SUPPORT DUST COVER LH (a)Install the dust cover to the shock absorber. 10. INSTALL FRONT SUSPENSION SUPPORT PLATE LH (a)Install the support plate to the shock absorber with coil spring. SP16 SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING (for Spor
35、t Package) SP DISASSEMBLY HINT: Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side. 1.REMOVE FRONT SUSPENSION SUPPORT PLATE LH (a)Remove the plate from the shock absorber. 2.REMOVE FRONT SUSPENSION SUPPORT DUST COVER LH (a)Using a screwdriver, remove
36、 the dust cover from the suspension support. HINT: Tape the screwdriver tip before use. 3.REMOVE FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT (a)Install 2 nuts and 2 bolts to the bracket at the lower portion of the shock absorber and secure it with a vise. (b)Using SST, compress the coil spring. SST097
37、27-30021 (09727-00010, 09727-00021, 09727-00031) HINT: To prevent the coil spring from being damaged, wind vinyl tape on the coil spring. NOTICE: When holding the shock absorber with the coil spring removed, do not hold it by the spring lower seat. Also, do not knock the spring lower seat. Do not us
38、e an impact wrench which will damage SST. (c)Using SST to hold the suspension support, remove the nut. SST09729-22031 4.REMOVE COLLAR (a)Remove the collar from the suspension support. 5.REMOVE FRONT SUSPENSION SUPPORT SUB- ASSEMBLY LH (a)Remove the suspension support from the shock absorber. 6.REMOV
39、E STRUT MOUNTING BEARING LH (a)Remove the mounting bearing from the suspension support. NOTICE: When removing the bearing, the suspension support may become stuck. Use a screwdriver or equivalent to remove the bearing. Make sure not to use excessive force when removing the bearing as it may come apa
40、rt. SST Vinyl Tape C127543E01 SST C127544E01 SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING (for Sport Package) SP17 SP 7.REMOVE FRONT COIL SPRING INSULATOR UPPER LH (a)Remove the insulator upper from the shock absorber. 8.REMOVE FRONT SPRING BUMPER LH (a)Remove the spring bumper from the shock ab
41、sorber. 9.REMOVE FRONT COIL SPRING LH (a)Remove the coil spring from the shock absorber. (b)Remove SST from the coil spring. 10. REMOVE FRONT COIL SPRING INSULATOR LOWER LH (a)Remove the insulator lower from the shock absorber. INSPECTION 1.INSPECT FRONT SHOCK ABSORBER ASSEMBLY LH (a)Compress and ex
42、tend the shock absorber rod 4 times or more. Check that there is no abnormal resistance or unusual sound during the operation. If there is any abnormality, replace the shock absorber assembly with a new one. NOTICE: When disposing of the shock absorber, see DISPOSAL (see page SP-19). C127545 SP18 SU
43、SPENSION FRONT SHOCK ABSORBER WITH COIL SPRING (for Sport Package) SP REASSEMBLY HINT: Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side. 1.INSTALL FRONT COIL SPRING INSULATOR LOWER LH (a)Install the insulator lower to the shock absorber. 2.INSTALL
44、FRONT SPRING BUMPER LH (a)Install the spring bumper to the shock absorber. 3.INSTALL FRONT COIL SPRING LH (a)Using SST, compress the coil spring. SST09727-30021 (09727-00010, 09727-00021, 09727-00031) HINT: To prevent the coil spring from being damaged, wind vinyl tape around the coil spring. NOTICE
45、: Do not use an impact wrench which will damage SST. (b)Install the coil spring to the shock absorber. HINT: Fit the lower end of the coil spring to the gap of the lower spring seat. 4.INSTALL FRONT COIL SPRING INSULATOR UPPER LH (a)Install the insulator upper to the shock absorber. 5.INSTALL STRUT
46、MOUNTING BEARING LH (a)Install the mounting bearing to the insulator upper. 6.INSTALL COLLAR (a)Install the collar to the suspension support side. 7.INSTALL FRONT SUSPENSION SUPPORT SUB- ASSEMBLY LH (a)Install the suspension support to the shock absorber. 8.REMOVE FRONT SUPPORT TO FRONT SHOCK ABSORB
47、ER NUT (a)Using SST to hold the spring upper seat, install a new nut. SST09729-22031 (b)Remove SST. SST09727-30021 (09727-00021, 09727-00031) NOTICE: When removing SST, make sure that the suspension support is not in an inclined position, as the bearing may come apart. C127549 Vinyl Tape SST C127550
48、E01 SST C127544E01 SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING (for Sport Package) SP19 SP 9.INSTALL FRONT SUSPENSION SUPPORT DUST COVER LH (a)Install the dust cover to the shock absorber. 10. INSTALL FRONT SUSPENSION SUPPORT PLATE LH (a)Install the support plate to the shock absorber with coil
49、 spring. SP20 SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING (for Sport Package) SP INSTALLATION HINT: Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side. 1.INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING (a)Install the front shock absorber with coil spring (upper side) with the 3 nuts. Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) (b)Install the front shock absorber with coil spring to the steering knuckle with the 2 bolt and 2 nuts. Torque: 240 N*m (2,447 kgf*cm, 177 ft.*lbf