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1、ATS 5200.0122005 Australian Technical Specification Technical Specification for plumbing and drainage products Part 012: In-line valves for use in plumbing water supply systems Miscellaneous types metallic and non- metallic ATS 5200.0122005 Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 27 Aug 2007 Th
2、is Australian Technical Specification was prepared by Committee WS-031, Technical Procedures for Plumbing and Drainage Products Certification. It was approved on behalf of the Council of Standards Australia on 10 March 2005. This Technical Specification was published on 23 May 2005. The following ar
3、e represented on Committee WS-031: AUSTAP Australian Electrical and Electronic Manufacturers Association Australian Industry Group Certification Interests (Australia) Consumer Electronics Suppliers Association Copper Development CentreAustralia Gas Appliances and Services Association Master Plumbers
4、 and Mechanical Services Association of Australia Master Plumbers Australia Master Plumbers, Gasfitters and Drainlayers New Zealand National Fire Industry Association New Zealand Water & Waste Association Plastics Industry Pipe Association of Australia Plumbing Industry Commission South Australian W
5、ater Corporation Water Services Association of Australia Keeping Standards up-to-date Standards are living documents which reflect progress in science, technology and systems. To maintain their currency, all Standards are periodically reviewed, and new editions are published. Between editions, amend
6、ments may be issued. Standards may also be withdrawn. It is important that readers assure themselves they are using a current Standard, which should include any amendments which may have been published since the Standard was purchased. Detailed information about Standards can be found by visiting th
7、e Standards Web Shop at .au and looking up the relevant Standard in the on-line catalogue. Alternatively, the printed Catalogue provides information current at 1 January each year, and the monthly magazine, The Global Standard, has a full listing of revisions and amendments published each month. Aus
8、tralian StandardsTM and other products and services developed by Standards Australia are published and distributed under contract by SAI Global, which operates the Standards Web Shop. We also welcome suggestions for improvement in our Standards, and especially encourage readers to notify us immediat
9、ely of any apparent inaccuracies or ambiguities. Contact us via email at mailstandards.org.au, or write to the Chief Executive, Standards Australia, GPO Box 5420, Sydney, NSW 2001. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 27 Aug 2007 ATS 5200.0122005 Australian Technical Specification Technical
10、Specification for plumbing and drainage products Part 012: In-line valves for use in plumbing water supply systems Miscellaneous types metallic and non- metallic First published as ATS 5200.0122005. COPYRIGHT Standards Australia All rights are reserved. No part of this work may be reproduced or copi
11、ed in any form or by any means, electronic or mechanical, including photocopying, without the written permission of the publisher. Published by Standards Australia GPO Box 5420, Sydney, NSW 2001, Australia ISBN 0 7337 6707 9 Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 27 Aug 2007 ATS 5200.0122005 2
12、 PREFACE This Technical Specification was prepared by the Joint Standards Australia/Standards New Zealand Committee WS-031, Technical Procedures for Plumbing and Drainage Products Certification. The objective of this Technical Specification is to enable product certification in accordance with the r
13、equirements of the Plumbing Code of Australia (PCA). The Conformity Assessment Body, working with and on behalf of applicant, is to actively participate to convert the Australian Technical Specification approved by the National Plumbing Regulators Forum into an Australian Standard within two (2) yea
14、rs of the approval date. The word VOID set against a clause indicates that the clause is not used in this Australian Technical Specification. The inclusion of this word allows a common use clause numbering system for the plumbing and drainage Australian Technical Specifications. The test protocol an
15、d information in this Technical Specification was arranged by committee members to meet the authorization requirements given in the Plumbing Code of Australia. The term normative has been used in this Specification to define the application of the appendix to which it applies. A normative appendix i
16、s an integral part of a Technical Specification. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 27 Aug 2007 3 ATS 5200.0122005 CONTENTS Page 1 SCOPE4 2 APPLICATION 4 3 REFERENCED DOCUMENTS4 4 DEFINITIONS5 5 MATERIALS5 6 MARKING .6 7 VOID7 8 DESIGN7 9 PERFORMANCE REQUIREMENTS AND TEST METHODS.7 10 VOID
17、7 11 PRODUCT DOCUMENTATION 7 APPENDICES A MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS TECHNICAL SPECIFICATION8 B TORQUE TEST. 11 Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 27 Aug 2007 ATS 5200.0122005 4 Standards Australia .au STANDARDS AUSTRALIA Australian Technical Specification Technical Speci
18、fication for plumbing and drainage products Part 012: In-line valves for use in plumbing water supply systems Miscellaneous types metallic and non-metallic 1 SCOPE This Technical Specification sets out requirements for miscellaneous type metallic and plastic bodied in-line valves for use in plumbing
19、 water supply systems, such as ball, butterfly, diaphragm, globe and plug. 2 APPLICATION Appendix A sets out the means by which compliance with this Technical Specification shall be demonstrated by a manufacturer for the purpose of product certification. 3 REFERENCED DOCUMENTS The following document
20、s are referred to in this Technical Specification: AS 1432 Copper tubes for plumbing, gasfitting and drainage applications 1565 Copper and copper alloysIngots and castings 1572 Copper and copper alloysSeamless tubes for engineering purposes 1646 Elastomeric seals for waterworks purposes 1646.1 Part
21、1: General requirements 1646.2 Part 2: Material requirements for pipe joint seals used in water and wastewater applicationsSpecifies by prescription formulation 1646.3 Part 3: Material requirements for pipe joints seals used in water and wastewater applications with the exception of natural rubber a
22、nd polyisoprene compounds 1830 Grey cast iron 1831 Ductile cast iron 2136 Method for detecting the susceptibility of copper and its alloys to stress corrosion cracking using the mercurous nitrate test 2345 Dezincification resistance of copper alloys 2738 Copper and copper alloysCompositions and desi
23、gnations of refinery products, wrought products, ingots and castings 2887 Plastic waste fittings 4087 Metallic flanges for water works purposes 3688 Water supplyCopper and copper alloy body compression and capillary fittings and threaded-end connectors Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 27
24、 Aug 2007 5 ATS 5200.0122005 .au Standards Australia AS/NZS 1567 Copper and copper alloysWrought rods, bars and sections 1568 Copper and copper alloysForging stock and forgings 3500 Plumbing and drainage 3500.0 Part 0: Glossary of terms 4020 Testing of products for use in contact with drinking water
25、 4158 Thermal-bonded polymeric coatings on valves and fittings for water industry purposes 4796 Water supplyMetal bodied and plastic bodied ball valves for property service connection ASTM A53/A53M Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless A536 St
26、andard Specification for Ductile Iron Castings ISO 5208 Industrial valves: Pressure testing of valves. 9393 Thermoplastics valvesPressure test methods and requirements 9393-1 Part 1: General 9393-2 Part 2: Test conditions and basic requirements for PE, PP, PVC-U and PVDF valves 4 DEFINITIONS For the
27、 purpose of this Technical Specification, the definitions given in AS/NZS 3500.0 apply. 5 MATERIALS 5.1 General This Clause specifies requirements for materials utilized in the construction of the product. 5.2 Metallic materials Metallic materials in contact with water shall be corrosion resistant.
28、For the purposes of this Technical Specification, the following materials are considered corrosion resistant: (a) Copper, as specified in Clause 5.2.1. (b) Copper alloy, as specified in Clause 5.2.2 and Clause 5.2.3. (c) Stainless steel, as specified in Clause 5.2.4. 5.2.2 Copper Copper shall comply
29、 with the following: (a)Wrought products AS 2738. (b)Tubular components Copper tube shall comply with AS 1432. 5.2.3 Copper alloy Copper alloy shall comply with the following: (a)Castings AS 1565 or capable of passing the requirements of Clause 5.3 provided that the alloy contains not less than 58%
30、copper and not more than 1% aluminium. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 27 Aug 2007 ATS 5200.0122005 6 Standards Australia .au (b)Hot pressings AS/NZS 1568. (c)Rod for machined parts AS/NZS 1567 or an alloy complying with AS 2345. (d)Tubular components Copper alloy tube shall comply with
31、 AS 1572 alloy designation C26130. Where bent or stamped in the fabrication process, the tube shall be sufficiently stress-relieved so that it is capable of passing the mercurous nitrate test specified in AS 2136 after all fabrication processes are complete. 5.2.4 Dezincification-resistant (DR) copp
32、er alloy Copper alloy in contact with water shall comply with AS 2345. 5.2.5 Stainless steel Stainless steel shall be Grade 304 or 316 complying with the relevant ASTM Standard for the product form. 5.2.6 Cast iron Cast iron utilized as body components not in contact with water shall be grey cast ir
33、on in accordance with AS 1830 at least Grade T220 (equivalent material ASTM A53 Class B). 5.2.7 Ductile iron Ductile iron utilized as body components not in contact with water shall be in accordance with AS 1831 minimum grade 450-10 (equivalent material ASTM A536 Gr 65 45 12). 5.3 Plastics materials
34、 5.3.1 General Plastics materials under hydrostatic pressure shall be suitable for use at the maximum operating pressure and temperature for the intended life of the product. 5.3.2 UV Resistance For outdoor applications, the plastic material formulation shall be stabilized by suitable ultraviolet li
35、ght stabilizers. 5.4 Elastomeric materials The materials used for seals or gaskets shall comply with AS 1646.1 and AS 1646.2. 5.5 Coatings and linings Coatings and linings in contact with water shall comply with AS/NZS 4158. 6 MARKING Each valve shall be permanently and legibly marked with the follo
36、wing: (a) Manufacturers name, brand or trademark. (b) Nominal size. (c) Pressure classification as PN or maximum operating pressure (MOP). (d) WaterMark. (e) Licence number. (f) The number of this Technical Specification, i.e., ATS 5200.012. NOTE: The number of the Technical Specification may be in
37、an abbreviated form, i.e., S012 where space is limited. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 27 Aug 2007 7 ATS 5200.0122005 .au Standards Australia 7 VOID 8 DESIGN 8.1 End connectors End connectors for connection to either copper or copper alloy metallic pipes or fittings shall comply with A
38、S 3688 or AS 4087. Other connection ends shall comply with the requirements relevant to the connection. 9 PERFORMANCE REQUIREMENTS AND TEST METHODS 9.1 Products in contact with drinking water Products in contact with drinking water shall comply with AS/NZS 4020. Products shall be tested as in-line d
39、evices, utilizing a scaling factor of 0.1. 9.2 Torque test for body assembly When tested in accordance with Appendix B, the valve shall show no signs of splitting, cracking, distortion or thread damage. 9.3 Plastic-bodied valves material test Plastic-bodied valves shall comply with the requirements
40、of the plastic-bodied materials test of AS 4796. 9.4 Hydraulic strength test 9.4.1 Metallic-bodied valves When tested in accordance with ISO 5208, the body (shell) and seat shall not leak. 9.4.2 Plastic-bodied valves When tested in accordance with ISO 9393-1 and ISO 9393-2, the body (shell), complet
41、e valve and seat and packing shall show no visible damage or leak. 10 VOID 11 PRODUCT DOCUMENTATION 11.1 Product data Product data that identifies critical product characteristics such as pressure/temperature or other limitations shall be made available. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on
42、27 Aug 2007 ATS 5200.0122005 8 Standards Australia .au APPENDIX A MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS TECHNICAL SPECIFICATION (Normative) A1 SCOPE This Appendix sets out the means by which compliance with this Technical Specification shall be demonstrated by a manufacturer under the WaterMa
43、rk product certification scheme. A2 RELEVANCE The long-term performance of plumbing systems is critical to the durability of building infrastructure, protection of public health and safety, and protection of the environment. A3 PRODUCT CERTIFICATION The purpose of product certification is to provide
44、 independent assurance of the claim by the manufacturer that products comply with this Technical Specification. The certification scheme serves to indicate that the products consistently conform to the requirements of this Technical Specification. The sampling and testing plan, as detailed in Paragr
45、aph A5 and Table A1, shall be used by the Conformity Assessment Body. Where a batch release testing program is required, it shall be carried out by the manufacturer as detailed in Paragraph A5 and Table A2. A4 DEFINITIONS A4.1 Batch release test A test performed by the manufacturer on a batch of com
46、ponents, which has to be satisfactorily completed before the batch can be released. A4.2 Production batch Clearly identifiable collection of units, manufactured consecutively or continuously under the same conditions, using material or compound to the same specification. A4.3 Sample One or more unit
47、s of product drawn from a batch, selected at random without regard to quality. NOTE: The number of units of product in the sample is the sample size. A4.4 Sampling plan A specific plan that indicates the number of units of components or assemblies to be inspected. A4.5 Type test batch Schedule of un
48、its of the same type, identical dimensional characteristics, all the same nominal diameter and wall thickness, from the same compound. The batch is defined by the manufacturer. A4.6 Type testing (TT) Testing performed to demonstrate that the material, component, joint or assembly is capable of confo
49、rming to the requirements given in this Technical Specification. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 27 Aug 2007 9 ATS 5200.0122005 .au Standards Australia A5 TESTING A5.1 Type testing Table A1 sets out the requirements for type testing and frequency of re-verification. A5.2 Batch release testing Table A2 sets out the minimum sampling and testing fre