BS-EN-13445-5-2002.pdf

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1、BRITISH STANDARD BS EN 13445-5:2002 Incorporating Corrigenda Nos. 1, 2, 3 and 4 Unfired pressure vessels Part 5: Inspection and testing The European Standard EN 13445-5:2002 has the status of a British Standard ICS 23.020.30 ? Licensed Copy: sheffieldun sheffieldun, na, Sun Oct 29 09:58:54 GMT+00:00

2、 2006, Uncontrolled Copy, (c) BSI BS EN 13445-5:2002 This British Standard, having been prepared under the direction of the Engineering Sector Policy and Strategy Committee, was published under the authority of the Standards Policy and Strategy Committee on 20 June 2002 BSI 30 July 2004 ISBN 0 580 3

3、9858 7 National foreword This British Standard is the official English language version of EN 13445-5:2002. Numbered corrigenda are issued twice a year by CEN. An issue (of a page) may apply to only one of the language versions (English, French and German). Therefore the issue numbers for each page

4、in each language version may not be sequential. For future corrigenda, the index at http:/www.unm.fr/en/general/en13445 should be consulted to determine the latest edition of a page. When the reference to this European Standard has been published in the Official Journal of the European Communities (

5、OJ), compliance with it will confer a presumption of conformity with the essential requirements covered by the standard in respect of the Pressure Equipment Directive (97/23/EC). The UK participation in its preparation was entrusted by Technical Committee PVE/1, Pressure vessels, to Subcommittee PVE

6、/1/17, Inspection, testing and acceptance criteria, which has the responsibility to: A list of organizations represented on this subcommittee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this

7、 document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a cont

8、ract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals f

9、or change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 78, an inside back cover and a back cover. The BSI copyri

10、ght notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. DateComments 14294 Corrigendum No. 1 30 April 2003Implementation of CEN letters of correction November 2002 (Issue 4) and February 2003 (Issue 5) 14494 Corrigendum No. 2 26

11、 November 2003Implementation of CEN letters of correction April 2003 (Issue 6) and July 2003 (Issue 7) 14914 Corrigendum No. 3 25 March 2004Implementation of CEN letter of correction November 2003 (Issue 8) and the correction of February 2003 (Issue 5) shoulder heads 15263 Corrigendum No. 4 30 July

12、2004Implementation of CEN letter of correction June 2004 (Issue 11) Licensed Copy: sheffieldun sheffieldun, na, Sun Oct 29 09:58:54 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13445-5 May 2002 ICS 23.020.30 English version Unfired pressure vessels

13、- Part 5: Inspection and testing Rcipients sous pression non soumis la flamme - Partie 5: Inspection et contrles Unbefeuerte Druckbehlter - Teil 5: Inspektion und Prfung This European Standard was approved by CEN on 23 May 2002. CEN members are bound to comply with the CEN/CENELEC Internal Regulatio

14、ns which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Management Centre or to any CEN member. This European

15、 Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official versions. CEN members are the national s

16、tandards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES

17、KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2002 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13445-5:2002 E Licensed Copy: sheffieldun sheffieldun, na, Sun Oct 29 09:58:54 GMT+00:00 2006, Uncontrol

18、led Copy, (c) BSI EN 13445-5:2002 (E) Issue 1 (2002-05) 2 Contents Foreword4 1 Scope 5 2 Normative references5 3 Terms and definitions .6 4 Performance of inspection and testing.8 4.1 General8 4.2 Inspection.8 4.3 Non-destructive testing (NDT)8 5 Technical documentation .8 5.1 General8 5.2 Informati

19、on to be contained in the technical documentation.8 5.3 Design review.12 6 Inspection and testing during fabrication.12 6.1 General12 6.2 Manufacturing procedures and construction drawings12 6.3 Material traceability .13 6.4 Preparation for manufacturing processes13 6.5 Welding.14 6.6 Non-destructiv

20、e testing of welded joints 15 6.7 Destructive testing.29 6.8 Heat-treatment30 7 Subcontracted elements.30 7.1 General30 7.2 Subcontracted welding related activities31 7.3 Subcontracted non-destructive testing activities31 8 Miscellaneous tests.32 9 Calibration32 9.1 General32 9.2 Calibration procedu

21、re .32 9.3 Identification.34 9.4 Registration34 10 Final assessment.35 10.1 General35 10.2 Extent of final assessment .35 11 Marking and declaration of compliance with the standard.43 11.1 General43 11.2 Marking method.44 11.3 Marking units44 11.4 Marking contents.45 11.5 Declaration of compliance w

22、ith the standard.46 12 Records.46 12.1 Type of records46 12.2 Control and access of records.47 12.3 Retention of records47 13 Shipping47 Licensed Copy: sheffieldun sheffieldun, na, Sun Oct 29 09:58:54 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 13445-5:2002 (E) Issue 1 (2002-05) 3 Annex A (normati

23、ve) Inspection and testing of serially produced pressure vessels Model acceptance .48 A.1 Introduction48 A.2 Limitations for vessels permitted to be classified as serially produced.48 A.3 Limitations for model49 A.4 Prototype test.49 A.5 Model acceptance49 A.6 Quality or manufacturing plan .50 A.7 I

24、nspection, non-destructive testing and pressure testing50 A.8 Acceptance criteria52 A.9 Marking.52 A.10 Documentation/Certification 53 A.11 Pressure testing using a statistical basis for serially produced vessels53 Annex B (normative) Detailed dimensional requirements for pressure vessels .54 Annex

25、C (normative) Access and inspection openings, closing mechanisms and special locking elements .56 C.1 General56 C.2 Types and dimensions of access and inspection openings.56 C.3 Types, location and minimum number of access and inspection openings.57 C.4 Alternative requirements for sightholes openin

26、gs on small vessels 59 C.5 Closing mechanisms and special locking elements59 Annex D (informative) Leak Testing68 D.1 General68 D.2 Leak testing personnel68 Annex E (informative) Acoustic emission .69 E.1 General69 E.2 Useful standards69 E.3 Acoustic emission personnel.69 E.4 Additional requirements

27、 .69 Annex F (normative) Standard hydrostatic test in case of static head acting in service or testing.71 F.1 Vessels in vertical position during the pressure test and during operation.71 F.2 Vessels in horizontal position during the pressure test and in vertical position during operation 72 Annex G

28、 (normative) Inspection and testing of pressure vessels subject to cyclic loads.73 G.1 General73 G.2 Extent of inspection and testing73 G.3 Performance and acceptance criteria74 G.4 Technical documentation, additional requirements 74 Annex H (informative) Declaration of compliance with this standard

29、.75 Annex ZA (informative) Clauses of this European Standard addressing essential safety requirements or other provisions of the Pressure Equipment Directive 97/23/EC .77 Bibliography78 Licensed Copy: sheffieldun sheffieldun, na, Sun Oct 29 09:58:54 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 1344

30、5-5:2002 (E) Issue 1 (2002-05) 4 Foreword This document (EN 13445-5:2002) has been prepared by Technical Committee CEN/TC 54 “Unfired pressure vessels“, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an ident

31、ical text or by endorsement, at the latest by November 2002, and conflicting national standards shall be withdrawn at the latest by November 2002. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential r

32、equirements of EU Directive(s). For relationship with EU Directive(s), see informative annex ZA, which is an integral part of this document. In this standard the Annexes A, B, C, F and G are normative and the Annexes D, E and H are informative. This European Standard consists of the following Parts:

33、 Part 1: General. Part 2: Materials. Part 3: Design. Part 4: Fabrication. Part 5: Inspection and testing. Part 6: Requirements for the design and fabrication of pressure vessels and pressure parts constructed from spheroidal graphite cast iron. CR 13445-7, Unfired pressure vessels - Part 7: Guidance

34、 on the use of conformity assessment procedures. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ire

35、land, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. Licensed Copy: sheffieldun sheffieldun, na, Sun Oct 29 09:58:54 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 13445-5:2002 (E) Issue 7 (2003-07) 5 1 Scope This Part of this European Stan

36、dard specifies the inspection and testing of individual and serially produced pressure vessels made of steels in accordance with EN 13445-2 subject to predominantly non_cyclic operation (i.e. vessels operating below 500 full equivalent pressure cycles). Special provisions for cyclic operation are gi

37、ven in EN 13445-3 and in Annex G of this Part. This Part does not give inspection and testing provisions for vessels designed using Design by Analysis Direct Route (DBA) of EN 13445-3:2002? Annex B. NOTE The responsibilities of parties involved in the conformity assessment procedures are given in Di

38、rective 97/23/EC. Guidance on this can be found in CR 13445-7. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed here

39、after. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 287-1:199

40、2, Approval testing of welders Fusion welding Part 1: Steels. EN 473:2000, Non-destructive testing Qualification and certification of NDT personnel General principles. EN 571-1:1997, Non-destructive testing Penetrant testing Part 1: General principles. prEN 764-6:2002, Pressure equipment Part 6: Ope

41、rating instructions. EN 583-4:1999, Non-destructive testing Ultrasonic examination Part 4: Examination for discontinuities perpendicular to the surface EN 970:1997, Non-destructive examination of fusion welds Visual examination. EN 1289:1998, Non-destructive examination of welds Penetrant testing of

42、 welds Acceptance levels. EN 1290:1998, Non-destructive examination of welds Magnetic particle examination of welds. EN 1291:1998, Non-destructive examination of welds Magnetic particle testing of welds Acceptance levels. EN 1418:1997, Welding personnel Approval testing of welding operators for fusi

43、on welding and resistance weld setters for fully mechanized and automatic welding of metallic materials. EN 1435:1997, Non-destructive examination of welds Radiographic examination of welded joints. EN 1712:1997, Non-destructive examination of welds Ultrasonic examination of welded joints Acceptance

44、 levels. Licensed Copy: sheffieldun sheffieldun, na, Sun Oct 29 09:58:54 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EN 13445-5:2002 (E) Issue 7 (2003-07) 6 EN 1713:1998, Non-destructive examination of welds Ultrasonic examination Characterisation of indications in welds. EN 1714:1997, Non-destructiv

45、e examination of welds Ultrasonic examination of welded joints. EN 1779:1999, Non-destructive testing Leak testing Criteria for method and technique selection. EN 12062:1997, Non-destructive examination of welds General rules for metallic materials. EN 12517:1998, Non-destructive examination of weld

46、s - Radiographic examination of welded joints Acceptance levels. EN 13445-2:2002, Unfired pressure vessels Part 2: Materials. EN 13445-3:2002, Unfired pressure vessels Part 3: Design. EN 13445-4:2002, Unfired pressure vessels Part 4: Fabrication. prEN ISO 5817:2002, Welding Fusion-welded joints in s

47、teel, nickel, titanium and their alloys (beam welding excluded) Quality levels for imperfections (ISO/DIS 5817:2002). EN ISO 6520-1:1998, Welding and allied processes - Classification of geometric imperfections in metallic materials Part 1: Fusion welding (ISO 6520-1:1998). 3 Terms and definitions F

48、or the purposes of this European Standard the following terms and definitions apply. 3.1 design review procedure by which a manufacturer ascertains and attests that the design meets the requirements of this standard 3.2 design approval procedure by which a responsible authority ascertains and attest

49、s that the design meets the requirements of this standard 3.3 testing group grouping which determines the appropriate level of non-destructive testing (NDT) on a welded joint NOTE There are four testing groups. 3.4 inspection survey activity which assesses the compliance of the pressure vessel to the technical specification NOTE It is a major activity, undertaken mainly by the manufacturer during design, manufacture and testin

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