《BS-EN-12644-1-2001.pdf》由会员分享，可在线阅读，更多相关《BS-EN-12644-1-2001.pdf（14页珍藏版）》请在三一文库上搜索。
1、BRITISH STANDARD BS EN 12644-1:2001 Cranes Information for use and testing Part 1: Instructions The European Standard EN 12644-1:2001 has the status of a British Standard ICS 53.020.20 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW BS EN 12644-1:2001 This British Standard, ha
2、ving been prepared under the direction of the Engineering Sector Committee, was published under the authority of the Standards Committee and comes into effect on 15 March 2001 BSI 03-2001 ISBN 0 580 37229 4 National foreword This British Standard is the official English language version of EN 12644-
3、1:2001. The UK participation in its preparation was entrusted to Technical Committee MHE/3/11, Crane safety and testing, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which im
4、plement international or European publications referred to in this document may be found in the BSI Standards Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Find” facility of the BSI Standards Electronic Catalogue. A British Standard does not pu
5、rport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible Europe
6、an committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, page
7、s 2 to 11 and a back cover. The BSI copyright date displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. DateComments EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12644-1 January 2001 ICS 53.020.20 English version Cranes - Inform
8、ation for use and testing - Part 1: Instructions Appareils de levage charge suspendue - Information pour lutilisation et les essais - Partie 1: Instructions Krane - Informationen fr die Nutzung und Prfung - Teil 1: Betriebsanleitungen This European Standard was approved by CEN on 13 December 2000. C
9、EN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on ap
10、plication to the Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has th
11、e same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE
12、FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2001 CENAll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12644-1:2001 E Page 2 EN 12644-1:2001 Cont
13、ents Page Foreword3 0Introduction3 1Scope3 2Normative references4 3Terms and definitions4 4Hazards5 5Requirements for instructions5 6Verification of the requirements9 Annex ZA (informative) Relationship of this document with EC Directives10 Bibliography11 Page 3 EN 12644-1:2001 Foreword This Europea
14、n Standard has been prepared by Technical Committee CEN/TC 147 “Cranes - Safety“, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2001, and conflictin
15、g national standards shall be withdrawn at the latest by July 2001. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s),
16、 see informative Annex ZA, which is an integral part of this standard. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany
17、, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. 0Introduction This European Standard is a type C-standard as defined in EN 414. This standard has been prepared to be a harmonized standard to provide one means of conform
18、ing with the essential health and safety requirements of the Machinery Directive, as amended. This is part 1 of a series intended to give information for use to be supplied by the manufacturers of cranes. The other parts of this standard are: Part 2: Marking Part 3: Fitness for purpose This is the f
19、irst edition of this part of EN 12644. The extent to which hazards are covered is indicated in the scope of this standard. 1Scope This part of EN 12644 specifies requirements for the presentation and content of instruction handbook(s) supplied by the manufacturer for the use of cranes. This crane st
20、andard has been written to be used in conjunction with other crane standards being prepared by CEN/TC 147. NOTE Specific requirements for particular types of crane, are given in the appropriate European Standard for the particular crane type. The hazards covered by this standard are identified in cl
21、ause 4. This part of EN 12644 applies to cranes which are manufactured after the date of approval by CEN of this standard. This standard does not cover hazards related to the lifting of persons. Page 4 EN 12644-1:2001 2Normative references This European Standard incorporates, by dated or undated ref
22、erence, provisions from other publications. These normative references are cited at the appropriate places in the text and publications are listed hereafter. For dated references, subsequent amendments to, or revisions of, any of these publications apply to this European Standard only when incorpora
23、ted in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 292-2:1991 + A1:1995Safety of machinery Basic concepts, general principles for design Part 2: Technical principles and specifications EN 1070:1998Safety of
24、machinery - Terminology prEN 13001-1:1997Crane safety - General design - Part 1: General principles and requirements NOTE Informative annex ZA provides information regarding relevant EU directives, European and International Standards. 3Terms and definitions For the purposes of this European Standar
25、d the terms and definitions given in EN 1070:1998 and the following apply. 3.1 check visual and functional assessment (not a test) of the condition of the crane without dismantling. 3.2 crane driver person operating the crane for the purpose of handling loads. 3.3 examination verification that the c
26、rane can safely continue in service including a functional test of all safety devices i.e. limiting, indicating equipment, brakes, clutches etc to verify that they operate within the required tolerances. An examination is more thorough than an inspection. 3.4 inspection looking at the crane for defe
27、cts and checking the operation of the controls, limiting and indicating devices without loading the crane. This is much more than a check but does not normally require any part of the crane to be dismantled other than removal or opening of cover(s) or housing(s). 3.5 instruction handbook principal m
28、eans by which the manufacturer provides information or instructions on how the crane has to be used. 3.6 rated capacity load(s) that the crane is designed to lift for a given operating condition (e.g. configuration, position of load). Page 5 EN 12644-1:2001 3.7 service conditions 3.7.1 in-service cr
29、ane in use handling or preparing to handle loads up to the rated capacity in conditions as specified by the manufacturer. 3.7.2 out-of-service crane out of use, without load and left in conditions as specified by the manufacturer. 3.8 test specific operation of the crane with or without a defined lo
30、ad in order to establish whether the crane is fit for use. 3.9 use any operation with or on the crane e.g. transportation, erection, dismantling, maintenance, movements of the load. 3.10 user; user organisation person or organisation which has direct control over the crane use. 4Hazards Cranes can p
31、resent hazards to persons in the danger zone. Instructions regarding use, handling, maintenance etc. of cranes are necessary to reduce or eliminate the risks associated with the hazards. This standard specifies requirements for instructions in order to prevent or minimize hazards or hazardous situat
32、ions. A list of hazards is given in the appropriate standards for each crane type. 5Requirements for instructions 5.1 General An instruction handbook with information for safe use of the crane shall be supplied. Presentation of this information shall comply with clause 5 of EN 292-2:1991. The provis
33、ions of language versions shall meet the requirements of A.1.7.4 revised in EN 292-2:1991. The instruction handbook may be published in one or more parts. Where appropriate, cross reference to other parts should be made to avoid unnecessary repetition. All handbook parts shall have clear identificat
34、ion as to which cranes they apply, including as a minimum : a) title of handbook; b) title of other parts (if appropriate); c) model and serial number of the crane (if appropriate); d) list of contents, number of pages and/or index. The instruction handbook shall be written with internationally reco
35、gnised terms, definitions, units and symbols with their key or signification. The text should be simple and adapted to the individuals who will use it with all information being explicit and comprehensive. Clear and simple illustrations, diagrams, Page 6 EN 12644-1:2001 graphs and tables should be u
36、sed in preference to written text and be placed adjacent to any corresponding text. 5.2 Crane specification 5.2.1 General This section of the instruction handbook shall contain all the necessary information for identification and technical data. The following items shall be included in the instructi
37、on handbook if appropriate. 5.2.2 Identification a)name and address of the manufacturer; b)designation of series or type(s); c)serial number(s); The instruction handbook shall clearly indicate the crane, series, types, serial numbers and configurations to which it applies. 5.2.3 Technical data a)a d
38、rawing/sketch of the crane with overall dimensions and the number and designation of main components; b)a description and explanation about classification (see prEN 13001-1:1997), rated capacity and design standards; c) the design capability of the crane for overload test; d) a description and expla
39、nation about in-service and out-of-service conditions; e) those activities for which the crane is designed and those for which the crane shall not be used; f) description of the limiting and indicating devices; g) description of the control system(s); h) where appropriate, a description of emergency
40、 escape(s); i) technical data of importance for the erection, dismantling and transportation (e.g. dimensions and mass of components, reaction on supporting parts, power supply and test conditions); j)where appropriate, requirements for the tracks/rails and of the ground support conditions; k)where
41、appropriate, the type and the means of installation of the ballast; l)information concerning airborne noise emission and, where appropriate, vibration emission by the crane, with the method used to measure it and the operating conditions of the crane during measurement, and an instruction that whene
42、ver a noise test code exists for the type of crane concerned, it shall be used; m)where appropriate, a description of the technical requirements necessary to operate in a potentially explosive atmoshpere; n)information on materials and parts requiring specialised repair techniques. 5.3Users instruct
43、ions This section of the handbook shall include requirements on the user to ensure that the purpose for which the crane is intended is compatible with the crane specification including: a) the need to ascertain that ground or support conditions are adequate for the maximum loadings imposed by the cr
44、ane; Page 7 EN 12644-1:2001 b) checking that the specification for in-service conditions given in the instruction handbook, is in accordance with the site conditions (e.g. effects of wind including site effects, snow, adverse temperature, visibility); c) checking that the power supply is adequate; d
45、) checking that there are no parts added to the crane which have not been verified for fitness for purpose. NOTE Further guidance is given in ISO 12480-1. 5.4Crane drivers instructions 5.4.1 General This section of the instruction handbook shall contain any requirements relative to the crane type. N
46、OTE The intention of this section is not to replicate the requirements which are normally known by a competent crane driver. 5.4.2 Information This section is to help the user to inform the crane driver of the following: a)the technical data, rated capacity and safety devices which are necessary for
47、 the crane driver to know before accessing and driving that crane; b)the controls and their layouts; c)the telephone, radio or closed circuit television communications (if provided); d)safety advice together with the appropriate safety signs and information; e)pictograms used on the crane; f)recomme
48、ndation, when relevant, for the wearing of hearing protectors (this will apply in particular to cranes without an enclosed cabin). 5.4.3 Checks before starting any lifting operation This section shall include : a)information given by all indicators of the crane (electrical power, fluid level and pre
49、ssure, wear limits, wind speed, etc.); b)correct operation of the controls; c)where practicable, the need for a clear and unrestricted view of the load and operational area. If this is not practicable a check of the correct functioning of communications equipment; d)correct position (e.g. level of a mobile crane). 5.4.4 Specific safety aspects during operation This section shall include (if appropriate) : a)slinging of the load; b)evaluating and monitoring of the load; c)loading and unloading; d)verticality of hoist line; e)starting and stopping motions; f)load