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1、BRITISH STANDARD BS EN 13445-5:2002 +A5:2006 Incorporating corrigenda nos. 1, 2, 3 and 4 Unfired pressure vessels Part 5: Inspection and testing ICS 23.020.30 ? Licensed Copy: London South Bank University, London South Bank University, Fri Nov 16 07:27:52 GMT+00:00 2007, Uncontrolled Copy, (c) BSI B
2、S EN 13445-5:2002+A5:2006 This British Standard, having been prepared under the direction of the Engineering Sector Policy and Strategy Committee, was published under the authority of the Standards Policy and Strategy Committee on 20 June 2002 BSI 2007 ISBN 978 0 580 59563 9 National foreword This B
3、ritish Standard is the UK implementation of EN 13445-5:2002 +A1:2007, A2:2005, A3:2006, A4:2006 and A5:2006, incorporating corrigenda April 2003, November 2003, March 2004 and July 2004. Numbered corrigenda are issued twice a year by CEN. An issue (of a page) may apply to only one of the language ve
4、rsions (English, French and German). Therefore the issue numbers for each page in each language version may not be sequential. For future corrigenda, the index at http:/www.unm.fr/en/general/en13445 should be consulted to determine the latest edition of a page. When the reference to this European St
5、andard has been published in the Official Journal of the European Communities (OJ), compliance with it will confer a presumption of conformity with the essential requirements covered by the standard in respect of the Pressure Equipment Directive (97/23/EC). The UK participation in its preparation wa
6、s entrusted by Technical Committee PVE/1, Pressure vessels, to Subcommittee PVE/1/17, Inspection, testing and acceptance criteria. A list of organizations represented on this subcommittee can be obtained on request to its secretary. This publication does not purport to include all the necessary prov
7、isions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations. Amendments/corrigenda issued since publication Amd. No. DateComments 14294 Corrigendum No. 1 30 April 2003Implementation of CEN letters of correc
8、tion November 2002 (Issue 4) and February 2003 (Issue 5) 14494 Corrigendum No. 2 26 November 2003Implementation of CEN letters of correction April 2003 (Issue 6) and July 2003 (Issue 7) 14914 Corrigendum No. 3 25 March 2004Implementation of CEN letters of correction November 2003 (Issue 8) and the c
9、orrection of February 2003 (Issue 5) shoulder heads 15263 Corrigendum No. 4 30 July 2004Implementation of CEN letter of correction June 2004 (Issue 11) 1742930 November 2007Implementation of CEN/CENELEC amendments A1:2007, A2:2005, A3:2006, A4:2006 and A5:2006 Licensed Copy: London South Bank Univer
10、sity, London South Bank University, Fri Nov 16 07:27:52 GMT+00:00 2007, Uncontrolled Copy, (c) BSI EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13445-5 May 2002 ICS 23.020.30 English version Unfired pressure vessels - Part 5: Inspection and testing Rcipients sous pression non soumis la flamm
11、e - Partie 5: Inspection et contrles Unbefeuerte Druckbehlter - Teil 5: Inspektion und Prfung This European Standard was approved by CEN on 23 May 2002. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the stat
12、us of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A ver
13、sion in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, Franc
14、e, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 20
15、02 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13445-5:2002 E Licensed Copy: London South Bank University, London South Bank University, Fri Nov 16 07:27:52 GMT+00:00 2007, Uncontrolled Copy, (c) BSI EN 13445-5:2002 (E) Issue 1
16、 (2002-05) 2 Contents Foreword4 1 Scope 5 2 Normative references5 3 Terms and definitions .6 4 Performance of inspection and testing.8 4.1 General8 4.2 Inspection.8 4.3 Non-destructive testing (NDT)8 5 Technical documentation .8 5.1 General8 5.2 Information to be contained in the technical documenta
17、tion.8 5.3 Design review.12 6 Inspection and testing during fabrication.12 6.1 General12 6.2 Manufacturing procedures and construction drawings12 6.3 Material traceability .13 6.4 Preparation for manufacturing processes13 6.5 Welding.14 6.6 Non-destructive testing of welded joints 15 6.7 Destructive
18、 testing.29 6.8 Heat-treatment30 7 Subcontracted elements.30 7.1 General30 7.2 Subcontracted welding related activities31 7.3 Subcontracted non-destructive testing activities31 8 Miscellaneous tests.32 9 Calibration32 9.1 General32 9.2 Calibration procedure .32 9.3 Identification.34 9.4 Registration
19、34 10 Final assessment.35 10.1 General35 10.2 Extent of final assessment .35 11 Marking and declaration of compliance with the standard.43 11.1 General43 11.2 Marking method.44 11.3 Marking units44 11.4 Marking contents.45 11.5 Declaration of compliance with the standard.46 12 Records.46 12.1 Type o
20、f records46 12.2 Control and access of records.47 12.3 Retention of records47 13 Shipping47 Licensed Copy: London South Bank University, London South Bank University, Fri Nov 16 07:27:52 GMT+00:00 2007, Uncontrolled Copy, (c) BSI EN 13445-5:2002 (E) Issue 27 (2007-06) 3 Annex A (normative) Inspectio
21、n and testing of serially produced pressure vessels Model acceptance48 A.1 Introduction48 A.2 Limitations for vessels permitted to be clasified as serially produced.48 A.3 Limitations for model49 A.4 Prototype test.49 A.5 Model acceptance49 A.6 Quality or manufacturing plan .50 A.7 Inspection, non-d
22、estructive testing and pressure testing50 A.8 Acceptance criteria .52 A.9 Marking.52 A.10 Documentation/Certification 53 A.11 Pressure testing using a statistical basis for serially produced vessels53 Annex B (normative) Detailed dimensional requirements for pressure vessels.54 Annex C (normative) A
23、ccess and inspection openings, closing mechanisms and special locking elements.56 C.1 General .56 C.2 Types and dimensions of access and inspection openings.56 C.3 Types, location and minimum number of access and inspection openings 57 C.4 Alternative requirements for sightholes openings on small ve
24、ssels 59 C.5 Closing mechanisms and special locking elements .59 Annex D (informative) Leak Testing.68 D.1 General .68 D.2 Leak testing personnel .68 Annex E (informative) Acoustic emission 69 E.1 General .69 E.2 Useful standards .69 E.3 Acoustic emission personnel.69 E.4 Additional requirements.69
25、Annex F (normative) Inspection and testing of pressure vessels or parts subject to creep. 71 F.1 General 71 F.2 Extent of inspection and testing. 71 F.3 Performance of NDT and acceptance criteria 72a F.4 Records . 72a Annex G (normative) Inspection and testing of pressure vessels subject to cyclic l
26、oads73 G.1 General .73 G.2 Extent of inspection and testing73 G.3 Performance and acceptance criteria .74 G.4 Technical documentation, additional requirements74 Annex H (informative) Declaration of compliance with this standard75 Annex I (informative) Specific tests during construction to assist in-
27、service inspection. 76a I.1 General 76a I.2 Metallographic investigation. 76a I.3 Hardness measurements. 76a I.4 Dimensional measurements76b Annex ZA (informative) Clauses of this European Standard addressing essential safety requirements or other provisions of the Pressure Equipment Directive 97/23
28、/EC .77 Licensed Copy: London South Bank University, London South Bank University, Fri Nov 16 07:27:52 GMT+00:00 2007, Uncontrolled Copy, (c) BSI EN 13445-5:2002 (E) Issue 27 (2007-06) Foreword This document (EN 13445-5:2002, EN 13445-5:2002/A2:2005, EN 13445-5:2002/A3:2006, EN 13445- 5:2002/A5:2006
29、, EN 13445-5:2002/A4:2006 and EN 13445-5:2002/A1:2007) has been prepared by Technical Committee CEN/TC 54 “Unfired pressure vessels“, the secretariat of which is held by BSI. EN 13445-5:2002 shall be given the status of a national standard, either by publication of an identical text or by endorsemen
30、t, at the latest by November 2002, and conflicting national standards shall be withdrawn at the latest by November 2002. EN 13445-5:2002/A2:2005 shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2005, and conflic
31、ting national standards shall be withdrawn at the latest by December 2005. EN 13445-5:2002/A3:2006 shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2006, and conflicting national standards shall be withdrawn at
32、the latest by November 2006. EN 13445-5:2002/A5:2006 shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2007, and conflicting national standards shall be withdrawn at the latest by February 2007. EN 13445- 5:2002/
33、A4:2006 shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2007, and conflicting national standards shall be withdrawn at the latest by June 2007. EN 13445-5:2002/A1:2007 shall be given the status of a national standa
34、rd, either by publication of an identical text or by endorsement, at the latest by December 2007, and conflicting national standards shall be withdrawn at the latest by December 2007. NOTE Issue 25 of EN 13445-5:2002 incorporates the specific provisions of EN 13445-3:2002/A2:2007 concerning non-dest
35、ructive testing of welded joints and final assessment for vessels designed by experimental methods. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such p
36、atent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative annex ZA, which is an integral part of this do
37、cument. In this standard the Annexes A, B, C, F and G are normative and the Annexes D, E, H and I are informative. This European Standard consists of the following Parts: Part 1: General. Part 2: Materials. Part 3: Design. Part 4: Fabrication. Part 5: Inspection and testing. Part 6: Requirements for
38、 the design and fabrication of pressure vessels and pressure parts constructed from spheroidal graphite cast iron. CR 13445-7, Unfired pressure vessels - Part 7: Guidance on the use of conformity assessment procedures. According to the CEN/CENELEC Internal Regulations, the national standards organiz
39、ations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Roma
40、nia, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. 4 Licensed Copy: London South Bank University, London South Bank University, Fri Nov 16 07:27:52 GMT+00:00 2007, Uncontrolled Copy, (c) BSI EN 13445-5:2002 (E) Issue 27 (2007-06) 5 1 Scope This Part of this European Standard
41、 specifies the inspection and testing of individual and serially produced pressure vessels made of steels in accordance with EN 13445-2 subject to predominantly non_cyclic operation (i.e. vessels operating below 500 full equivalent pressure cycles). Special provisions for cyclic operation are given
42、in EN 13445-3 and in Annex G of this Part. Special provisions for vessels or vessel parts working in the creep range are given in Clause 5, Clause 6, Clause 10, Annex H and Annex I of this Part. NOTE The responsibilities of parties involved in the conformity assessment procedures are given in Direct
43、ive 97/23/EC. Guidance on this can be found in CR 13445-7. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafte
44、r. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 287-1:1992, A
45、pproval testing of welders Fusion welding Part 1: Steels. EN 473:2000, Non-destructive testing Qualification and certification of NDT personnel General principles. EN 571-1:1997, Non-destructive testing Penetrant testing Part 1: General principles. prEN 764-6:2002, Pressure equipment Part 6: Operati
46、ng instructions. EN 583-4:1999, Non-destructive testing Ultrasonic examination Part 4: Examination for discontinuities perpendicular to the surface EN 895:1995, Destructive tests on welds in metallic materials Transverse tensile test. EN 970:1997, Non-destructive examination of fusion welds Visual e
47、xamination. EN 1289:1998, Non-destructive examination of welds Penetrant testing of welds Acceptance levels. EN 1290:1998, Non-destructive examination of welds Magnetic particle examination of welds. EN 1291:1998, Non-destructive examination of welds Magnetic particle testing of welds Acceptance lev
48、els. EN 1418:1997, Welding personnel Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials. EN 1435:1997, Non-destructive examination of welds Radiographic examination of welded joints. EN 1712:1997, Non-
49、destructive examination of welds Ultrasonic examination of welded joints Acceptance levels. Licensed Copy: London South Bank University, London South Bank University, Fri Nov 16 07:27:52 GMT+00:00 2007, Uncontrolled Copy, (c) BSI EN 13445-5:2002 (E) Issue 22 (2006-08) 6 EN 1713:1998, Non-destructive examination of welds Ultrasonic examination Characterisation of indications in welds. EN 1714:1997, Non-destructive examination of welds Ultrasonic examinatio