BS-EN-2436-005-2006.pdf

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1、BRITISH STANDARD AEROSPACE SERIES BS EN 2436-005:2006 Paints and varnishes Corrosion resistant chromate-free two component cold curing primer Part 005: For exterior use with surface preparation tolerance The European Standard EN 2436-005:2006 has the status of a British Standard ICS 49.040 ? License

2、d Copy: sheffieldun sheffieldun, na, Fri Nov 03 01:08:00 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS EN 2436-005:2006 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 August 2006 BSI 2006 ISBN 0 580 49041 6 National foreword This British

3、Standard is the official English language version of EN 2436-005:2006. The UK participation in its preparation was entrusted by Technical Committee ACE/65, Non-metallic materials for aerospace purposes (excluding textiles), to Subcommittee ACE/65/-/3, Paints, which has the responsibility to: A list

4、of organizations represented on this subcommittee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standa

5、rds Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard

6、does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep UK interests informed; monitor related international and European develo

7、pments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 9 and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication

8、Amd. No. DateComments Licensed Copy: sheffieldun sheffieldun, na, Fri Nov 03 01:08:00 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 2436-005 July 2006 ICS 49.040 English Version Aerospace series - Paints and varnishes - Corrosion resistant chromate-f

9、ree two component cold curing primer - Part 005: For exterior use with surface preparation tolerance Srie arospatiale - Peintures et vernis - Peintures primaires anti-corrosion sans chromate deux composants polymrisant temprature ambiante - Partie 005 : Pour extrieur avec tolrance la prparation de s

10、urface Luft- und Raumfahrt - Anstrichstoffe - Korrosionsbestndiger Zweikomponenten-Grundanstrich, kalthrtend chromatfrei - Teil 005: Auenanwendung mit Oberflchentoleranzen This European Standard was approved by CEN on 9 March 2006. CEN members are bound to comply with the CEN/CENELEC Internal Regula

11、tions which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This Eur

12、opean Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the nat

13、ional standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Ki

14、ngdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2006 CENAll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 2436-005:2006: E

15、 Licensed Copy: sheffieldun sheffieldun, na, Fri Nov 03 01:08:00 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 2 Contents Page Foreword3 0 Introduction4 1 Scope4 2 Normative references4 3 Definitions 5 4 Classification5 5 Batch release and qualification testing.5 EN 2436-005:2006 Licensed Copy: sheffie

16、ldun sheffieldun, na, Fri Nov 03 01:08:00 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 3 Foreword This European Standard (EN 2436-005:2006) has been prepared by the AeroSpace and Defense Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance

17、with the rules of this Association, this Standard has re- ceived the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an

18、identical text or by endorsement, at the latest by January 2007, and conflicting national standards shall be withdrawn at the latest by January 2007. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be

19、held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Den- mark, Estonia, Finland, Fra

20、nce, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxem- bourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzer- land and the United Kingdom. EN 2436-005:2006 Licensed Copy: sheffieldun sheffieldun, na, Fri Nov 03 01:08:00 GM

21、T+00:00 2006, Uncontrolled Copy, (c) BSI 4 0 Introduction This standard is part of a series of EN non-metallic materials standards for aerospace applications. The gen- eral organisation of this series is described in EN 4385. This standard is a level 3 document as defined in EN 4385. Definition of s

22、ubcase numbering in Tables 2 to 5 is given in TR 7000-9. 1 Scope This standard specifies the basic requirements for a two component, cold curing, chromate-free epoxy or polyurethane, corrosion resistant primer which can be used with or without a finish for aerospace applications. The properties spec

23、ified in this standard are obtained on defined aluminium alloy test pieces prepared in accordance with EN 3837, process D and ISO 3270. The ability of the material to be used for a specific application (e.g. alternative substrate, alternative primer, specific drying conditions etc.) shall be determi

24、ned by supplementary tests to confirm that the requirements of this standard are met. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated refer- ences, only the edition cited applies. For undated references, the latest edition o

25、f the referenced document (including any amendments) applies. EN 2379, Aerospace series Fluids for assessment of non-metallic materials1) EN 3837, Aerospace series Paints and varnishes Nature and method for surface preparation of test pieces in aluminium alloys1) EN 2434-004, Aerospace series Paints

26、 and varnishes Two component cold curing polyurethane finish Part 004: High flexibility2) EN 3840, Aerospace series Paints and varnishes Technical specification1) EN 4385, Aerospace series Non-metallic materials General organisation of standardisation Links be- tween types of standards1) ISO 1513, P

27、aints and varnishes Examination and preparation of samples for testing ISO 3270, Paints and varnishes and their raw materials Temperature and humidities for conditioning and testing ISO 3696, Water for analytical laboratory use Specification and test methods TR 7000-9, Aerospace series Non-metallic

28、materials Rules for the drafting and presentation of material standards Part 9: Paints and varnishes3) 1) In preparation at the date of publication of this standard. 2) Published as ASD Prestandard at the date of publication of this standard. 3) Published as ASD Technical Report at the date of publi

29、cation of the standard. EN 2436-005:2006 Licensed Copy: sheffieldun sheffieldun, na, Fri Nov 03 01:08:00 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 5 3 Definitions Not applicable. 4 Classification The primer is classified according to the nature of the most typical chemical reaction that occurs betw

30、een the two components: Type A: epoxy (reaction between an epoxy resin and an activator with amino functional groups). Type B: polyurethane (reaction between an hydroxyl functional resin and a polyisocyanate activator). 5 Batch release and qualification testing 5.1 Batch release testing For batch ac

31、ceptance the tests marked with an * in Tables 2 to 5 shall be performed. 5.2 Qualification tests For product qualification, all tests mentioned in this standard, in Tables 1 to 5, shall be performed. Table 1 General requirements 1.001 Material description Two component cold curing chromate-free prim

32、er with surface tolerance. 1.002 Formulation Base a base containing essentially chromate corrosion in- hibitor associated, or not, with pigments and fillers dispersed in a mixture of resins and solvents. Activator an activator solution Thinner if required 1.003 Form and method of production These co

33、mponents shall be mixed in simple whole number proportions, by volume or by weight, in accordance with the manufacturers instructions. 1.004 Technical specification EN 3840 1.009 Application and use Dry film thickness of (20 5) m. 1.010 Storage See EN 3840 1.011 Shelf life See EN 3840 1.013 Processi

34、ng conditions ISO 3270 for 7 days before testing unless otherwise specified. 1.093 Quality assurance See EN 3840 1.094 Designation Chromate-free primer. EN 2436-005 Type A or Type B 1.095 Packaging See EN 3840 1.096 Identification marking See EN 3840 1.097 Flash point See EN 3840 1.098 Health and sa

35、fety See EN 3840 EN 2436-005:2006 Licensed Copy: sheffieldun sheffieldun, na, Fri Nov 03 01:08:00 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 6 Table 2 Physical and chemical characteristics 1 ISO 1513 Condition 6 As received in original container. 2.014 * 7 Shall be free from extraneous matter and sh

36、ow no skinning, gelling, hard settlement or other defect which will prevent satisfactory application to produce a defect free film. 1 None 3 EN 3837 A2 2024-T3 Clad 4 EN 3837 Process D Degreased Application properties and finish 5 Primer to this standard. 2.011 * 7 Paint film shall show an opaque ev

37、en finish, free from runs, sags, wrinkling, pinholing or other defect. EN 3840 1 Test 5 6 Base + activator + thinner 2.034 Sedimentation rating 7 ml V 30 after 4 h EN 3840 1 Test 20 followed by Test 8a or Test 9a Pot life 6 Base + activator + thinner 2.012 * 7 s or Pa s 2 initial value after 4 h EN

38、3840 1 Test 8a or Test 9a Viscosity 6 Base + activator + thinner 2.029 * 7 s or Pa s 10 %b c EN 3840 1 Test 10 Fineness of grind 6 Base + activator 2.035 * 7 m 30 EN 3840 1 Test 1 Base Activator 2.027 Non volatile matter 7 % 2 b c 2 b c EN 3840 1 Test 49 6 Base + activator + thinner 2.027 Volatile o

39、rganic compound (VOC) content 7 g/l reference valueb c EN 3840 1 Test 3 Density 6 Base 2.057 * 7 g/cm3 2b c e EN 3840 1 Test 4 6 Activator + thinner Density hydrometer Activator Thinner 2.057 * 7 g/cm3 1b c 1b c EN 2436-005:2006 Licensed Copy: sheffieldun sheffieldun, na, Fri Nov 03 01:08:00 GMT+00:

40、00 2006, Uncontrolled Copy, (c) BSI 7 Table 2 Physical and chemical characteristics (concluded) EN 3840 1 Test 7 Base Activator Thinner 2.036 Flash point 7 C reference valuec reference valuec reference valuec EN 3840 1 Test 21 3 EN 3837 A2 2024-T3 Clad 4 EN 3837 Process A Degreased 5 Primer to this

41、standard. 6 ISO 3270 2.041 Surface dry time 7 h 1d EN 3840 1 Test 22 3 EN 3837 A2 2024-T3 Clad 4 EN 3837 Process D Degreased 5 Primer to this standard. 6 ISO 3270 2.041 Drying time Print free 7 h 4 using a load of 1 000 gd EN 3840 1 Test 23 3 EN 3837 A2 2024-T3 Clad 4 EN 3837 Process D Degreased 5 P

42、rimer to this standard. Through dry time 6 ISO 3270 2.041 * 7 h 16 2.999 Notes * See 5.1 a Test 8 shall be used for non-thixotropic paints and test 9 for thixotropic paints. b The deviation is that compared to the reference value. c The reference value is that established during qualification. d Unl

43、ess otherwise specified. e Test could also be used for activator and thinner if required. Table 3 Physico Chemical characteristics EN 3840 1 Test 30 3 EN 3837 A2 2024-T3 Clad 4 EN 3837 Process A Degreased 5 Primer to this standard Colour 6 ISO 3270 3.084 or 3.053 * 7 E If specified shall match the c

44、olour specified by the user. EN 3840 1 Test 27 3 EN 3837 A2 2024-T3 Clad 4 EN 3837 Process A Degreased 5 Primer to this standard. Gloss 60 6 ISO 3270 3.088 or 3.083 * 7 Gloss units 20 * See 5.1 EN 2436-005:2006 Licensed Copy: sheffieldun sheffieldun, na, Fri Nov 03 01:08:00 GMT+00:00 2006, Uncontrol

45、led Copy, (c) BSI 8 Table 4 Mechanical characteristics EN 3840 1 Test 24 3 EN 3837 A2 2024-T3 Clad 4 EN 3837 Process D Degreased 5 Primer to this standard. Adhesion 6 ISO 3270 4.082 * 7 Classification 0 EN 3840 1 Test 29 3 EN 3837 A2 2024-T3 Clad 4 EN 3837 Process A Degreased 5 Primer to this standa

46、rd. Scratch resistance 6 ISO 3270 4.076 * 7 1 800 g metal not exposed. EN 3840 1 Test 25 6 mm mandrel 3 EN 3837 A6 2024-T3 Clad 4 EN 3837 Process D Degreased 5 Primer to this standard. 6 ( 55 2) C 4.082 Bend test cylindrical mandrel 7 No detachment or cracking (10 magnification). EN 3840 1 Test 46 3

47、 EN 3837 A2 2024-T3 Clad 4 EN 3837 Process D Degreased 5 Primer to this standard. 6 ISO 3270 4.082 Slow deformation 7 3 mm no detachment or cracking (10 magnification). * See 5.1 EN 2436-005:2006 Licensed Copy: sheffieldun sheffieldun, na, Fri Nov 03 01:08:00 GMT+00:00 2006, Uncontrolled Copy, (c) B

48、SI 9 Table 5 Environmental characteristics EN 3840 1 Test 38 3 EN 3837 A2 2024-T3 Clad 4 EN 3837 Process D Degreased 5 Primer to this standard 6 150 C 24 h 5.102 Heat 7 Test 46 1,5 mm (ISO 3270) EN 3840 1 Test 38 3 EN 3837 A2 2024-T3 Clad 4 EN 3837 Process D Degreased 5 Primer to this standard. 6 40

49、 C 24 h 5.102 Cold 7 Test 46 3 mm (ISO 3270). EN 3840 1 Test 35 3 EN 3837 A2 2024-T3 Clad 4 EN 3837 Process D Degreased 5 Primer to this standard, panel scribed to substrate immediately before test- ing. 6 A tri-n-butyl phosphate to EN 2379 G2 for 168 h (ISO 3270) a B tri-n-butyl phosphate to EN 2379 G2 for 168 h at (70 2) C a 5.1

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